Remove
- 1. Open bonnet
- 2. Remove air cleaner housing (5) and air intake manifold (3) • 1 mass air flow meter wiring harness plug (4) • Unclip tank ventilation hose (1) • 1 fastening bolt (2) • 1 clip
- 3. Remove upper part of toothed belt cover (1) • 2 bolts (2) • Release upper catch (3) • Pull upper part of toothed belt cover upwards by pulling gently on the stalk (arrow)
- 4. Raise vehicle
- 5. Remove engine splash guard (2) • 4 bolts (1)
- 6. Set engine to "TDC" • Set torsional vibration balancer in direction of engine rotation to "1st cylinder TDC" (mark 1)
Install
- 7. Lower vehicle
- 8. Insert KM-6340 into camshaft timing gears • Fit KM-6340-Left (1) to camshaft timing intake pulley • Insert KM-6340-Right (2)
- 9. Timing, Check • The marks (3) on KM-6340 must be aligned – See operation "Setting timings" if the timing marks do not correspond
- 10. Raise vehicle
- 11. Install engine splash guard • 4 bolts
- 12. Lower vehicle
- 13. Remove KM-6340
- 14. Fit front toothed belt cover • Upper part • 2 bolts – Tightening torque 6Nm
- 15. Install air cleaner housing and air intake manifold • Place 1 mass air flow meter wiring harness plug • Clip in tank ventilation hose • 1 fastening bolt • 1 clip – Tightening torque 3.5Nm
- 16. Close bonnet