Manual sections
Wiring diagrams- ABS 5.3
- ABS 5.3/TC/ESP
- ABS 5/TC, ABS 5.3/TC
- Accessories
- Additional Lighting
- Adhesive Foiles
- Air Conditioning
- Airbag
- Antenna
- Anti-Theft Warning System-M
- Automatic Transmission Front Wheel Drive
- Battery
- Body Equipment
- Brake Hydraulics, Brake Lines
- Brakes
- Car Level Control
- Central Door Locking System
- Central Electrics
- Central Locking with Atws (Electronic)
- Check Control
- Clutch
- Clutch and Transmission
- Cng
- Communication / Navigation
- Connector pinouts
- Cooling System
- Corrosion Protection
- Diesel Engine
- DOHC Diesel Engine
- DOHC Petrol Engine
- Ecc Electronic Climate Control
- Ehps - Electrical Hydraulic Power Steering
- Electrical Equipment and Instruments
- Electrical Window Winders
- Electronic Cruise Control
- Engine and Engine Aggregates
- Engine Electrics
- Exhaust System
- Fittings, Hinges, Locks
- Folding Roof
- Frame
- Front End
- Front Wheel Brake
- Front Wheel Suspension
- Front Wheel Suspension, Wheels and Tyres
- Fuel and Exhaust System
- Fuel Injection Systems
- Fuel System
- Fuse Box
- General Vehicle Information
- Glass, Window Guides, Window Winders
- Graphic Info Display
- Headlamps, Lamps and Horn
- Heating, Ventilation
- Heating, Ventilation, Air Conditioning (HVAC)
- Immobiliser
- Instruments, Telltales
- Maintenance, Body and Chassis Sheet Metal Parts, Frame
- Manual Transmission Front Wheel Drive
- Mid (Multi Info Display)
- Multitimer
- OHC Petrol Engine
- Other Accessories
- Outside Rear View Mirror
- Paint
- Painting Repair Operations
- Painting Repair System
- Radiator Grille
- Radio
- Radio Interference Suppression
- Rear Axle and Rear Wheel Suspension
- Rear Axle Front Wheel Drive
- Rear Wheel Brake
- Roof Luggage Carrier (Railing)
- Seat Heating Systems
- Seats, Upholstery, Inner Trim Panels
- Secondary Air Injection
- Service Brake, Parking Brake
- Sheet Metal Parts (Bolted)
- Sheet Metal Parts (Cement and Seal)
- Sheet Metal Parts (Welded)
- Sliding Roof
- Steering
- Steering Gear
- Steering Intermediate Shaft
- Steering Linkage
- Steering Wheel - Steering Column
- Switches, Control Unit, Relays, Ignition Lock
- TID (Triple Info Display)
- Trailer Hitch
- Trim Panels, Radiator Grille, Spoiler
- Trim Strips, Lettering, Coverings
- Turbo-Charging
- Wheels and Tyres
- Windscreen Wash/wipe System, Heated Screen
- Wiring Harnesses
- Xenon Control Unit (Headlamp Range Control)
Repair manual
DOHC Petrol Engine Opel Astra G
Step-by-step instructions on "DOHC Petrol Engine" for Opel Astra G (1998–2009). Pick an article — removal, installation, adjustment and diagnostics with illustrations.
538articles
2429illustrations
Articles in this section
538 articles- Foreword
- Contents of Special Brochure L850
- Summary of Components of the Astra-Cng 1
- View of Engine Z 22 SE - Intake Side 1
- Overview of Screw Fittings for High Pressure Lines (Astra Cng) 1
- View of Engine Z 22 SE - Exhaust Side 1
- Check Cng High and Low Pressure Systems for Leaks 4
- Engine Specifications
- Air Mass Meter, 4 Cylinder Petrol 2
- Depressurising the Cng System 2
- Engine Replacement Programme Z22SE DOHC Engine A-G&coupe,v-B,zafira, Speedster/VX220
- Engine, Engine Attaching Parts X 12 XE DOHC-0 Petrol Engine
- Torque and Power Curves 1
- Emptying the Cng Tank Modules / Rinsing Them with Nitrogen
- Engine, Engine Attaching Parts Engine View X 12 XE (Intake Side) 1
- Z 22 SE DOHC Engine
- Air Mass Meter, Simtec 70 1
- Z 14 XEP DOHC-0 Petrol Engine - Astra Classic Ii 1
- Engine, Engine Attaching Parts Engine View X 12 XE (Exhaust Side) 1
- Location of Engine Number 1
- Air Mass Meter, Z18XE, Z20LEL, Y22XE, Z22XE 2
- Engine, Engine Attaching Parts Torque and Performance Curve, X 12 XE 1
- Engine Identification 1
- How to Remove and Install the Cng Pressure Reducing Valve 2
- Engine, Engine Attaching Parts Cylinder Head, X 12 XE
- Ribbed V-Belt - Engine Timing Side 1
- Engine, Engine Attaching Parts Intake Module (Intake Manifold), X 12 XE 1
- Timing Case - Engine Timing Side 1
- Engine, Engine Attaching Parts Crank Drive, Cylinder Block, X 12 XE
- Timing Chain - Engine Timing Side 3
- Removing and Installing Upper Section of Intake Manifold 4
- Engine, Engine Attaching Parts Crankshaft, X 12 XE 1
- Chain Tensioner - Engine Timing Side 2
- How to Remove and Install the Cng Intake Manifold - Lower Section 5
- Engine, Engine Attaching Parts Pistons with Con-Rod, X 12 XE 1
- Cylinder Head - Design of Cylinder Head 2
- How to Remove and Install the Cng Distributor Pipe 1
- Cylinder Head - Valve Timing 1
- How to Remove and Install the Cng Injectors 1
- Cylinder Head - Intake Module / Intake Manifold 1
- Cylinder Head - Exhaust Manifold 1
- How to Remove and Install the Cng Low Pressure Line 2
- Cylinder Block, Crank Drive, Cylinder Block 1
- Compression 4-cylinder, Synchronised 1
- How to Remove and Install the Discharge Hose - Cng Pressure Reducing Valve 2
- X 20 XER DOHC Ii Engine
- Cylinder Block, Crank Drive, Piston with Con-Rod 1
- View of Engine X 20 XER, Exhaust Side 1
- Cylinder Block, Crank Drive, Crankshaft 1
- Air Ducts, X 20 XER
- Oil Circuit - Oil Pump 1
- Cylinder Head, X 20 XER
- Oil Circuit - Oil Pan 1
- Camshaft, X 20 XER
- Oil Circuit - Oil Filter, Oil Filter Housing 1
- Engine, Engine Attaching Parts X 14 XE & X 16 XEL Dohc-I Petrol Engine Intake Module/intake Manifold
- Crank Drive, Cylinder Block, X 20 XER (Crankshaft, X 20 XER)
- Dohc-I Petrol Engine Z 16 XEP 1
- Piston and Con-Rod, X 20 XER
- Oil Circuit, X 20 XER (Oil Cooler, X 20 XER) 1
- Engine Management System - Simtec 70, X 20 XER
- Engine, Engine Attaching Parts X 18 XE1 Dohc-I Petrol Engine
- Exhaust Gas Recirculation Valve, Motronic M1.5.5 (MY 2000 and MY 2001) 1
- Engine, Engine Attaching Parts Engine View X 18 XE1 (Intake Side) 1
- Exhaust Gas Recirculation Valve, Multec S (MY 2000 and MY 2001) 1
- Engine, Engine Attaching Parts Engine View X 18 XE1 (Exhaust Side) 1
- How to Remove and Install the Switch for Gas/petrol Operation 1
- Engine, Engine Attaching Parts Torque and Performance Curve, X 18 XE1 1
- Exhaust Gas Recirculation Valve, Simtec (MY 2000 and MY 2001) 1
- Removing and Installing the Cng Engine Control Unit Voltage Transformer 1
- Engine, Engine Attaching Parts Toothed Belt Tensioning Roller, X 18 XE1 1
- Removing and Installing the Emergency Fuel Tank Filler Pipe 2
- Engine, Engine Attaching Parts Cylinder Head, X 18 XE1
- Removing and Installing the In-Tank Module 4
- Engine, Engine Attaching Parts Cylinder Head Cover, X 18 XE1
- Idle Speed Actuator, Simtec 1
- Removing and Installing the Emergency Fuel Tank 4
- Engine, Engine Attaching Parts Intake Module/intake Manifold, X 18 XE1 1
- Special Tools for Astra-Cng (Z 16 YNG) 12
- Engine, Engine Attaching Parts Functionally Switched Intake System, X 18 XE1 1
- Ignition, Primary, Simtec Cop 1
- Guideline Torque Values for Astra-Cng (Z 16 YNG)
- Engine, Engine Attaching Parts Crank Drive, Cylinder Block, X 18 XE1
- Ignition, Primary, X20XEV, X20XER 2
- Technical Specifications of Astra-Cng ((Z 16 YNG)
- Engine, Engine Attaching Parts Crankshaft, X 18 XE1
- Engine, Engine Attaching Parts Pistons with Con-Rod, X 18 XE1
- Engine, Engine Attaching Parts Oil Pan, X 18 XE1 1
- Engine, Engine Attaching Parts Oil Filter, Oil Filter Housing, X 18 XE1 1
- Engine, Engine Attaching Parts Oil Pump, X 18 XE1 1
- Engine, Engine Attaching Parts Internal Crankcase Ventilation, X 18 XE1
- Technical Data
- Gas System Checking (Gas System Check - Gap in Acc.with Section 41a) 4
- Engine, Engine Attaching Parts Coolant Pump X 18 XE1 1
- Special Service Tools 48
- Engine, Engine Attaching Parts X 20 XEV Dohc-Ii Petrol Engine Ribbed V-Belt Tensioner, X 20 XEV 1
- Engine, Engine Attaching Parts Camshaft Sprockets, X 20 XEV 1
- Engine, Engine Attaching Parts Simtec 70, X 18 XE1 and X 20 XEV Engine Compartment Survey, X 18 XE1 2
- Information on Octane Specifications
- Engine, Engine Attaching Parts Engine Compartment Survey, X 20 XEV 2
- Cylinder Head 1
- Oxygen Sensor, Motronic M1.5.5 1
- Toothed Belt Drive Z 16 XEP Engine 1
- Oxygen Sensor, Multec-S 1
- Oxygen Sensor, Simtec 70 1
- Engine-Specific Characteristic Data, Z 16 XEP
- Astra-G Cng 4
- Astra-G with Dohc-I Cng Engine Z 16 YNG
- Throttle Valve Potentiometer (Double Signal), X18XE1 (MY 2001) 1
- Throttle Valve Potentiometer, Motronic M1.5.5 and Simtec (MY 2000) 1
- Camshaft Sensor, Motronic M1.5.6 2
- Camshaft Sensor, Multec S/f Except Z14XE MY2004 2
- Camshaft Sensor, Simtec 70/71/81 2
- Omission of Agr from Z 22 SE DOHC Gasoline Engines
- Modified Camshaft Bearing Cover Bolted Connection 3
- Cylinder Block - X 10 XE, Z 10 XE, X 12 XE and Z 12 XE Engines 1
- Ignition, Primary, Z14XE, Z16XE, Z16YNG 2
- Crankshaft Guide Bearing, DOHC Gasoline Engines 1
- Cylinder Head - Z 10 XEP, Z 12 XE and Z 14 XEP Engines 2
- Intake Manifold Absolute Pressure (MAP) Sensor 2
- Engine Timing - Z 10 XEP, Z 12 XE and Z 14 XEP 4
- Oil Baffle Plate - X 12 XE, Z 12 XE, Z 14 XEP Engines
- Timing Chain Tensioner - Z 10 XEP, Z 12 XE, Z 14 XEP Engines
- Pedal Position Double Signal, Motronic (MY2001) 1
- Pedal Position Double Signal, Multec S(f) (MY 2001) 1
- Pedal Position Double Signa,l Simtec (MY 2001) 1
- Euro On-Board Diagnosis (EOBD) in Astra-G and Zafira Cng Vehicles 1
- Pedal Position Single Signal, Astra-G/zafira Diesel (MY 2001) and Frontera(Y22SE) 2
- Throttle Valve Potentiometer (Double Signal), Multec/trionic (MY 2001,MY 2002 and MY 2003), Simtec (MY 2001 and MY 2002) 2
- Throttle Valve Potentiometer (Double Signal), Motronic (As of MY2001) 2
- Pedal Position Double Signal, All Petrol (MY 2002, MY 2003 and MY 2004) 2
- Exhaust Gas Recirculation Valve, All Petrol (MY 2002, MY 2003 and MY2004) 2
- Exhaust Gas Recirculation Valve, Motronic1.5.5 and Motronic 3.11 (MY2002 and MY 2003) 2
- Dohc-Ii Petrol Engine Z 20 LET 1
- New Camshaft Sensor - Z 10 XEP, Z 12 XEP, Z 14 XEP Petrol Engines 1
- Ignition to Crankshaft Signal 2
- Exhaust Gas Recirculation Valve, Z22SE (MY 2002, MY 2003 and MY 2004) 2
- Elimination of Twinport Sensor - Z 10 XEP, Z 12 XEP and Z 14 XEP Petrol Engines 1
- Throttle Valve Potentiometer (Double Signal), Simtec (MY 2003), Simtecand Multec-F (MY 2004) 2
- DOHC-0-Engines Z 10 XE and Z 12 XE 3
- Wheel Speed Sensor, Except Vectra-C/signum and Astra-H 2
- DOHC I Petrol Engine - Z 14 XE, Z 16 XE - All Vehicle Types
- View of Engine, Intake Side (Z 14, Xe, Z 16 XE - All Vehicle Types) 1
- View of Engine, Exhaust Side (Z 14, Xe, Z 16 XE - All Vehicle Types) 1
- Engine Control Unit - Z 14 XE, Z 16 XE, Z 18 XE - All Vehicle Types
- Engine Management System Multec-S (F) Z 14 XE, Z 16 XE (All Vehicle Types)
- Engine Compartment Survey - Z 14 XE, Z 16 XE - All Vehicle Types 3
- Cylinder Head - Z 14 XE, Z 16 XE - All Vehicle Types
- Cylinder Head Gasket - Z 14 XE, Z 16 XE - All Vehicle Types
- Crankshaft - Z 14 XE, Z 16 XE, Z 18 XE - All Vehicle Types 1
- Special Service Tool KM-6022 to Rework Valve Shaft Guide 1
- Piston - Z 14 XE, Z 16 XE - All Vehicle Types 1
- Oil Pan - Z 14 XE, Z 16 XE - All Vehicle Types 1
- Intake Manifold - Z 14 XE, Z 16 XE - All Vehicle Types
- Injectors - Z 14 XE, Z 16 XE - All Vehicle Types 1
- Oxygen Sensors - Z 14 XE, Z 16 XE, Z 18 XE - All Vehicle Types 1
- DOHC I Petrol Engine - Z 18 XE - All Vehicle Types
- View of Engine, Intake Side (Z 18 XE - All Vehicle Types) 1
- View of Engine, Exhaust Side (Z 18 XE - All Vehicle Types) 1
- Engine Management System Simtec 71 - All Vehicle Types
- Engine Compartment Survey - Z 18 XE - All Vehicle Types 2
- Injectors - Z 18 XE - All Vehicle Types 1
- Crankshaft Pulse Pick-Up - Z 14 XE, Z 16 XE, Z 18 XE - All Vehicle Types 1
- Linear Exhaust Gas Recirculation Valve (Legr 2) Z 14 XE, Z 16 XE, Z 18 XE (All Vehicle Types) 1
- Z 14 XEP DOHC-0 Petrol Engine 3
- Camshaft Sensor (Hall Sensor) Z 14 XE, Z 16 XE, Z 18 XE (All Vehicle Types) 1
- Twinport System 5
- Block Diagram - Z 14 XE, Z 16 XE - All Vehicle Types 2
- Block Diagram - Z 18 XE - All Vehicle Types 2
- New Components for DOHC-0 Petrol Engines 11
- Oil Non-Return Valve - DOHC-0 Petrol Engines 1
- Ribbed V-Belt Tensioner - DOHC-0 Petrol Engines 1
- Exhaust Manifold - Z 12 XE and Z 14 XEP Engines
- Spark Plugs - Z 10 XEP and Z 14 XEP Engine
- DOHC Ii Turbo Engine - Z 20 LET - Astra-G Coupe (All Vehicle Types)
- Engine Specifications - Z 20 LET - Astra-G Coupe (All Vehicle Types)
- Torque and Power Curves - Z 20 LET - Astra-G Coupe (All Vehicle Types) 1
- Engine Management System, Me 1.5.5 (Z 20 LET - Astra-G Coupe (All Vehicle Types))
- Piston - Z 20 LET - Astra-G Coupe (All Vehicle Types) 1
- Piston Rings - Z 20 LET - Astra-G Coupe (All Vehicle Types)
- Air Duct, Intercooler (Z 20 LET - Astra-G Coupe (All Vehicle Types)) 1
- Exhaust Manifold with Turbocharger - Z 20 LET - Astra-G Coupe (All Vehicle Types) 3
- Exhaust Manifold - Z 20 LET - Astra-G Coupe (All Vehicle Types) 1
- DOHC Ii Petrol Engine - Z 22 XE - All Vehicle Types
- Engine Specifications - Z 22 XE - All Vehicle Types
- Loosening of Retaining Bolt on Camshaft Sensor
- Engine - Stalling or Worse Engine Run
- Mid - "Check Fluid Level" Warning Lamp Illuminates
- Bearing Noise Due to Vibration of Toothed Belt Guide Roller When Idling, Astra G Only
- Poor Handling
- Engine Stalls When Idling, Possibly in Conjunction with DTC 0505
- Engine - Unstable Idling Behaviour in First 30 Minutes After Cold Starting
- Engine-Gasket Exhaust Manifold Leaking
- Camshaft Seizure and / or Engine Damages - Burst Oil Filter Cartridge
- DOHC I Petrol Engines (X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE,Z 16 YNG, X 18 XE1, Z 18 XE, Z 18 XEL) 1
- How to Check the Ribbed V-Belt Tension 1
- Check Compression (X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG, X 18 XE1) 1
- How to Check the Pressure Loss 8
- How to Measure the Oil Temperature 1
- How to Check the Oil Pressure 2
- How to Measure the Oil Consumption
- How to Check the Timing 5
- How to Adjust the Timing 9
- How to Check the Toothed Belt Tension 2
- How to Adjust the Toothed Belt Tension 3
- Illustration, X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG 1
- Illustration: X 18 XE1, Z 18 XE, Z 18 XEL 1
- How to Remove and Install the Ribbed V-Belt Tensioner 3
- How to Remove and Install the Toothed Belt Cover, Upper Part 1
- How to Remove and Install the Toothed Belt Cover, Lower Part 1
- How to Remove and Install the Toothed Belt 5
- How to Remove and Install the Toothed Belt Tension Roller 3
- How to Remove and Install the Toothed Belt Guide Rollers 2
- How to Remove and Install the Rear Toothed Belt Cover 2
- How to Remove and Install the Cylinder Head Cover 8
- How to Remove and Install the Camshaft Sprockets 11
- How to Replace the Seal Ring - Camshaft 12
- How to Remove and Install the Camshafts 2
- How to Remove and Install the Hydraulic Valve Lifter 2
- How to Remove and Install (X 14 XE the Exhaust Manifold (X 16 XEL)) 1
- How to Remove and Install (X 18 XE1) the Exhaust Manifold 1
- How to Remove and Install (X 14 XE the Intake Manifold (X 16 XEL)) 3
- How to Remove and Install (X 14 XE the Intake Manifold Flange (Z 14 XE, X 16 XEL, Z 16 XE)) 2
- How to Remove and Install (X 18 XE1) the Intake Manifold 5
- How to Remove and Install (X 14 XE the Cylinder Head (Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG)) 14
- How to Remove and Install (X 18 XE1) the Cylinder Head 13
- How to Check for Plane Surface the Cylinder Head 1
- How to Remove and Install the Flywheel 1
- How to Remove and Install the Drive Disc 1
- How to Replace the Seal Ring - Rear Crankshaft 1
- How to Remove and Install (X 14 XE the Engine Bleed Flange (Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG)) 1
- How to Remove and Install the Piston with Con-Rod 62
- How to Remove and Install the Piston Rings 2
- How to Replace the Con-Rod Bearing 14
- How to Check (Determine Bearing Play with Plastigage) the Con-Rod Bearing Play 2
- How to Check (Determine Bearing Play with Micrometer and Inside Micrometer) the Con-Rod Bearing Play 2
- How to Replace the Piston 6
- How to Remove and Install the Crankshaft 19
- How to Check the Crankshaft, Check; Crankshaft Longitudinal Play, Check; Crankshaft Radial Run-Out 1
- How to Check (Determine Bearing Play Using Plastigage) the Crankshaft Bearing Play 2
- How to Check (With Micrometer and Inside Micrometer) the Crankshaft Bearing Clearance 2
- How to Check for Plane Surface the Cylinder Block 1
- How to Replace (X 14 XE the Oil Filter (Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG, Z 18 XE and Z 18 XEL as of MY 2002)) 1
- How to Change (X 18 XE1 the Engine Oil with Oil Filter (Z 18 XE and Z 18 XEL Up to MY 2001)) 1
- How to Remove and Install (X 18 XE1 the Oil Filter Housing (Z 18 XE and Z 18 XEL Up to MY 2001)) 1
- How to Replace the Bypass Valve 2
- How to Replace the Seal Ring - Oil Pump 5
- How to Remove and Install the Oil Pan 6
- How to Remove and Install the Dynamic Oil Level Control 8
- How to Remove and Install the Oil Pump 24
- How to Check the Oil Pump 2
- How to Remove and Install the Safety Valve 1
- How to Remove and Install the Oil Intake Pipe 8
- How to Remove and Install (X 14 XE the Oil Baffle Plate (Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG)) 1
- How to Remove and Install the Oil Pressure Switch 1
- How to Remove and Install the Oil Dipstick Guide Tube 1
- Z18XE Engine - No Compression Because of a Broken Valve Spring
- Cooling System, Charge and Bleed 1
- How to Check for Leaks the Cooling System 1
- How to Check for Leaks the Engine ((CO Content in Cooling System)) 1
- How to Remove and Install (Without Air Conditioning) the Fan Motor 2
- How to Remove and Install (With Air Conditioning) the Fan Motor 4
- How to Remove and Install the Auxiliary Fan Motor 1
- How to Remove and Install (Without Air Conditioning) the Radiator 2
- How to Remove and Install the Radiator (With Air Conditioning) 4
- How to Remove and Install (X 14 XE the Thermostat (Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG)) 2
- How to Remove and Install (X 14 XE the Thermostat Housing (Z 14 XE, X 16 XEL, Z 16 XE)) 1
- How to Remove and Install (X 18 XE1 the Thermostat (Z 18 XE, Z 18 XEL)) 1
- How to Remove and Install the Coolant Pump 2
- How to Remove and Install the Coolant Pipe 1
- How to Remove and Install the Control Unit - Cooling Module 1
- How to Remove and Install the Front Engine Damping Block 1
- How to Remove and Install the Rear Engine Damping Blocks 1
- How to Remove and Install the Engine Damping Block, Left 5
- How to Remove and Install the Engine Damping Block, Right 3
- How to Remove and Install the Engine 31
- How to Repair Using Short-Block the Engine 2
- How to Remove and Install (X 14 XE the Throttle Body (X 16 XEL)) 1
- How to Remove and Install (X 14 XE the Injection Valves (Z 14 XE, X 16 XEL, Z 16 XE, Z16 YNG)) 4
- Check Fuel Pressure (X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG) 1
- How to Remove and Install (X 14 XE the Fuel Pump Relay (X 16 XEL)) 1
- How to Remove and Install (X 14 XE the Crankshaft Pick-Up (X 16 XEL)) 1
- How to Check the Reference Gap Between Crankshaft Pulse Pick-Up and Increment Disc 1
- How to Remove and Install (X 14 XE the Camshaft Sensor (Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG)) 1
- How to Remove and Install (X 14 XE the Accelerator Pedal (X 16 XEL, X 18 XE1)) 1
- How to Remove and Install the Immobiliser Control Unit 2
- Sealants, Lubricants and Locking Compounds (Dohc-I -)
- Specifications
- Checking and Adjustment Values - Dohc-I
- Ribbed V-Belt
- Toothed Belt
- Coolant Circuit
- Oil Circuit
- Crank Drive, Cylinder Block 3
- Engine Management
- Recommended Torque Values
- How to Remove and Install (X 18 XE1) the Throttle Body (Throttle Valve Adjuster) 3
- How to Remove and Install (X 18 XE1 the Injectors (Z 18 XE, Z 18 XEL)) 2
- How to Remove and Install (X 18 XE1) the Crankshaft Pulse Pick-Up 1
- How to Remove and Install (X 18 XE1 the Camshaft Sensor (Z 18 XE, Z 18 XEL)) 1
- DOHC Ii Petrol Engine (X 20 XEV, X 20 XER, Z 20 LET) Engine Identification/engine Number 1
- How to Check the Compression 5
- Illustration: Air Cleaner Housing, Air Ducts (X 20 XEV, X 20 XER) 1
- How to Remove and Install (Without Air Conditioning) the Ribbed V-Belt 1
- How to Remove and Install (Without Air Conditioning) the Ribbed V-Belt Tensioner 1
- How to Remove and Install (With Air Conditioning) the Ribbed V-Belt Tensioner 1
- How to Remove and Install the Camshaft Pulleys 3
- How to Remove and Install (X 20 XEV) the Exhaust Manifold 2
- How to Remove and Install (X 20 XEV the Intake Manifold (X 20 XER)) 4
- How to Remove and Install the Cylinder Head 38
- How to Replace (X 20 XEV) the Piston 2
- How to Check the Crankshaft, Check; Crankshaft Longitudinal Play 1
- How to Check (Determine Bearing Play with Plastigage) the Crankshaft Bearing Play 2
- How to Check (Determine Bearing Play with Micrometer and Inside Micrometer) the Crankshaft Bearing Play 2
- How to Replace the Oil Filter 1
- How to Replace the Seal Ring - Oil Pump, Replace; Front Seal Ring - Crankshaft 1
- How to Remove and Install the Lower Part of Oil Pan 1
- How to Remove and Install the Oil Pan - Upper Part, Remove and Install; Oil Intake Pipe 5
- How to Remove and Install the Oil Baffle Plate 7
- How to Remove and Install the Thermostat 1
- How to Remove and Install the Coolant Flange (Dis Ignition Module Adapter) 3
- How to Remove and Install the Rear Engine Damping Block 1
- Engine Compartment Survey 2
- How to Remove and Install (X 20 XEV the Throttle Body (X 20 XER)) 2
- Engine Z16XEP - High Oil Consumption
- How to Remove and Install the Injectors 4
- How to Check the Fuel Pressure 1
- Engine Z18XE - DTC P1372(2) Crankshaft Segment Failure
- How to Remove and Install the Fuel Pump Relay 1
- How to Remove and Install the Crankshaft Pulse Pick-Up 1
- How to Remove and Install the Camshaft Sensor 1
- How to Remove and Install the Accelerator Pedal 1
- Engine Z16YNG, Spark Plug (Misfire Failure Code P300, P301-P304 Set)
- Sealants, Lubricants and Locking Agents
- Checking and Adjustment Values
- Oil Circulation
- Crankshaft Drive, Cylinder Block 2
- Engine Z16YNG - Valves Burnt and Seat Rings Worn
- Engine Identification Code / Engine Number 1
- Illustration X 12 XE 1
- How to Remove and Install the Ribbed V-Belt 5
- How to Remove and Install the Timing Case 22
- How to Replace the Timing Case Seal Ring 2
- How to Remove and Install (X 12 XE) the Exhaust Manifold 3
- How to Remove and Install (X 12 XE) the Intake Manifold 5
- How to Replace the Rear Seal Ring - Crankshaft 1
- How to Replace the Piston Rings 3
- How to Check (With Plastigage) the Con-Rod Bearing Play 3
- How to Check (With Micrometer and Internal Micrometer) the Con-Rod Bearing Play 3
- How to Check the Crankshaft End Play 1
- How to Check the Crankshaft Out-Of-Round
- How to Check (With Plastigage) the Crankshaft Bearing Play 3
- How to Check (Determine Bearing Play with Micrometer and Internal Micrometer) the Crankshaft Bearing Play 2
- Engine Oil with Filter Change 1
- How to Remove and Install the Air Cleaner Housing 2
- How to Remove and Install the Oil Pressure Regulating Valve 7
- How to Remove and Install (X 12 XE the Engine (Z 12 XE)) 15
- How to Remove and Install (X 12 XE) the Injectors, Remove and Install (X 12) Fuel Distributor Pipe 5
- How to Remove and Install (X 12 XE) the Accelerator Pedal 1
- Engine Z22SE/Z22YH, Tensioner Timing Chain (Rattling Noise from Timing Chain)
- Ribbed V-Belt - Engine Timing
- Cooling System
- How to Check (Starter Removed and Disassembled) the Starter 3
- Valeo Starter, Disassemble and Reassemble 7
- How to Check the Alternator 2
- How to Check the Components of the Alternator 9
- Bosch Compact Alternator, Disassemble and Reassemble 10
- Starter
- Alternator
- How to Remove and Install the Engine Vent Flange 2
- How to Remove and Install (X 20 XER) the High-Performance Header 1
- How to Replace (X 20 XER the Pistons (Z 20 LET)) 1
- How to Remove and Install (X 20 XER) the Oil Cooler 1
- How to Check and Adjust the Tooth Backlash - Balancer Shaft Unit / Crankshaft 4
- How to Remove and Install the Balancer Shaft Unit (Differential) 4
- Dohc-Petrol Engine (Z 22 SE) - Engine Identification/engine Serial No. 1
- How to Check (Z 22 SE) the Ribbed V-Belt Tension 1
- Check Compression (Z 22 SE) 6
- How to Check (Z 22 SE) the Pressure Loss 7
- How to Measure (Z 22 SE) the Oil Temperature 1
- How to Check (Z 22 SE) the Engine Oil Pressure 7
- How to Check (Z 22 SE) the Timing 10
- How to Adjust (Z 22 SE) the Timing 21
- Air Cleaner Housing, Air Ducts 1
- How to Replace (Z 22 SE) the Air Cleaner Housing 2
- How to Replace (Z 22 SE) the Resonator 5
- How to Replace (Z 22 SE) the Ribbed V-Belt 3
- How to Replace (Z 22 SE) the Ribbed V-Belt Tensioner 5
- How to Remove and Install (Z 22 SE) the Timing Case 16
- How to Replace (Z 22 SE) the Camshaft Timing Chain Tensioner 9
- How to Replace (Z 22 SE) the Balancer Shaft Timing Chain Tensioner 18
- How to Replace (Z 22 SE) the Camshaft Timing Chain 42
- How to Replace (Z 22 SE) the Balancer Shaft Timing Chain 51
- How to Replace (Z 22 SE) the Oil Spray Nozzle (Timing Chain) 17
- How to Replace (Z 22 SE) the Front Seal Ring - Crankshaft 7
- How to Remove and Install (Z 22 SE) the Cylinder Head Cover 6
- Replace Camshaft Sprockets (Z 22 SE) 23
- How to Replace (Z 22 SE) the Both Camshafts 29
- Replace Roller Cam Followers (Z 22 SE) 29
- Replace Hydraulic Valve Lifters (Z 22 SE) 31
- All Valve Stem Seals; Remove and Install (Z 22 SE) 35
- How to Replace (Z 22 SE) the Exhaust Manifold Gasket 4
- How to Replace (Z 22 SE) the Intake Manifold Gasket 27
- How to Replace (Z 22 SE) the Camshaft Connection Flange Cover 1
- How to Remove and Install (Z 22 SE) the Camshaft Bearing Caps / Camshaft Connection Flange 9
- How to Remove and Install (Z 22 SE) the Cylinder Head 40
- How to Check for Plane Surface (Z 22 SE) the Cylinder Head 1
- How to Remove and Install (Z 22 SE the Flywheel (AC, Mt)) 1
- How to Replace (Z 22 SE the Rear Seal Ring - Crankshaft (AC, Mt)) 2
- How to Remove and Install (Z 22 SE) the Pistons with Con-Rod 88
- How to Replace (Z 22 SE) the J330100010 One Piston And/or Con-Rod (Piston with Con-Rod Removed) 2
- How to Replace (Z 22 SE) the J330100012 Piston Rings 2
- How to Replace (Z 22 SE) the Con-Rod Bearing 18
- How to Check (Determine Bearing Play with Plastigage) (Z 22 SE the Con-Rod Bearing Play (Oil Pan Removed)) 3
- How to Check (Determine Bearing Play with Micrometer and Inside Micrometer) (Z 22 SE the Con-Rod Bearing Play (Con-Rod and Crankshaft Removed)) 2
- How to Remove and Install (Z 22 SE the Balancer Shafts (Engine Removed)) 57
- How to Remove and Install (Z 22 SE the Crankshaft (AC, Mt)) 57
- How to Check (Z 22 SE) the Crankshaft End Play 1
- How to Check (Z 22 SE the Crankshaft Out-Of-Round (Crankshaft Removed)) 1
- How to Check (Determine Bearing Play with Plastigage) (Z 22 SE the Crankshaft Bearing Play (Cylinder Block Base Plate Removed)) 3
- How to Check (Determine Bearing Play with External and Internal Micrometer) (Z 22 SE the Crankshaft Bearing Play (Crankshaft Removed)) 3
- How to Check for Plane Surface (Z 22 SE) the Cylinder Block 1
- Engine Oil Change (Z 22 SE) 3
- How to Replace (Z 22 SE) the Oil Pressure Switch 5
- How to Remove and Install (Z 22 SE) the Oil Pan 8
- How to Remove and Install (Z 22 SE) the Oil Pump Pressure Regulating Valve 1
- How to Remove and Install (Z 22 SE) the Oil Pump 17
- How to Overhaul (Z 22 SE) the Oil Pump 19
- How to Replace (Z 22 SE) the Oil Dipstick Guide Tube 1
- How to Replace (Front) (Z 22 SE the Engine Mounting (Damping Block) (AC, Mt)) 1
- How to Replace (Rear) (Z 22 SE) the Engine Mounting (Damping Block) 1
- How to Replace (Left Side) (Z 22 SE the Engine Mounting (Damping Block) (AC, Mt)) 6
- How to Replace (Right Side) (Z 22 SE) the Engine Mounting (Damping Block) 6
- How to Remove and Install (Z 22 SE the Engine (AC, Mt)) 34
- J340110007 Manual Transmission, Attach and Detach from Engine (Z 22 SE, AC, Mt, Engine Removed) 23
- How to Repair Using Short-Block (Z 22 SE the Engine (Engine Removed, Transmission Removed)) 60
- Special Service Tools Z 22 SE 8
- Sealants, Lubricants and Locking Compounds (Z 22 SE)
- Main Data (Z 22 SE)
- Checking and Adjustment Values (Z 22 SE)
- Ribbed V-Belts (Z 22 SE)
- Engine Timing (Z 22 SE)
- Oil Circuit (Z 22 SE)
- Cylinder Head (Z 22 SE) 1
- Crank Drive, Cylinder Block (Z 22 SE) 2
- Engine Management (Z 22 SE)
- Recommended Torque Values (Z 22 SE) 15
- Illustration: Z 12 XE 1
- How to Remove and Install (Z 12 XE) the Exhaust Manifold 1
- How to Remove and Install (Z 12 XE the Intake Manifold (Z 14 XEP)) 4
- How to Remove and Install (Z 12 XE the Accelerator Pedal Module (Z 14 XEP)) 1
- Removing and Installing the Intake Manifold (Z 14 XE, Z 16 XE, Z 16 YNG) 4
- How to Remove and Install (Z 14 XE the Fuel Pump Relay (Z 16 XE)) 1
- How to Remove and Install (Z 22 SE the Drive Disc (AC, At)) 1
- How to Replace (Z 22 SE the Rear Seal Ring - Crankshaft (AC, At)) 2
- How to Remove and Install (Z 22 SE the Crankshaft (AC, At)) 58
- Place Bore Holes for Adapter KM-412-27 on Right Side 2
- How to Replace (Front) (Z 22 SE the Engine Mounting (Damping Block) (AC, At)) 1
- How to Replace (Left Side) (Z 22 SE the Engine Mounting (Damping Block) (AC, At)) 7
- How to Remove and Install (Z 22 SE the Engine (AC, At)) 33
- J340110008 Automatic Transmission with Torque Converter, Attach and Detach from Engine (Z 22 SE, AC, At, Engine Removed) 29
- Illustration: Air Cleaner Housing / Air Ducts (Z 20 LET) 1
- How to Remove and Install (Z 20 LET) the Exhaust Manifold with Turbocharger 5
- How to Remove and Install (Z 20 LET) the Intake Manifold 6
- How to Remove and Install (Z 20 LET) the Thermostat Housing (Heat Exchanger) 1
- How to Remove and Install (Z 20 LET) the Heat Exchanger Oil Lines 1
- How to Remove and Install (Z 20 LET) the Heat Exchanger 3
- How to Remove and Install the Auxiliary Coolant Pump 1
- Engine Management System - Motronic Me 1.5.5 (Z 20 LET) 3
- How to Remove and Install (Z 20 LET) the Ignition Module 1
- How to Remove and Install (Z 20 LET) the Intake Pipe Pressure Sensor 1
- How to Remove and Install (Z 20 LET) the Throttle Body 1
- How to Remove and Install (Z 20 LET) the Vacuum Reservoir Solenoid Valve 1
- How to Remove and Install (Z 14 XE the Exhaust Manifold (Z 16 XE, Z 16 YNG)) 1
- How to Remove and Install (Z 14 XE the Mixture Regulating Oxygen Sensor (Z 16 XE, Z 16 YNG)) 1
- How to Remove and Install the Attaching Parts - Cylinder Head 7
- How to Check (Z 18 XE the Compression (Z 18 XEL)) 1
- How to Remove and Install (Z 18 XE the Exhaust Manifold (Z 18 XEL)) 3
- How to Remove and Install (Z 18 XE the Intake Manifold (Z 18 XEL)) 6
- How to Remove and Install (Z 18 XE the Cylinder Head (Z 18 XEL)) 13
- How to Remove and Install (Z 18 XE the Crankshaft Pulse Pick-Up (Z 18 XEL)) 1
- Replace Charge Pressure Regulator Solenoid Valve 1
- How to Remove and Install the Wastegate Capsule 2
- How to Remove and Install (Z 22 SE the Attaching Parts - Cylinder Head (Cylinder Head Removed)) 15
- How to Replace the Dis Ignition Module Control Unit 2
- DOHC I-Petrol Engine Z 16 XEP 1
- Testing Ribbed V-Belt Tensioner 1
- Illustration, Z 16 XEP 1
- Removing and Installing Air Cleaner Housing 1
- Replace Ribbed V-Belt 3
- Replace Ribbed V-Belt Tensioner 4
- Replace Upper Part of Toothed Belt Cover 2
- Replace Lower Part of Toothed Belt Cover 7
- Replace Toothed Belt 10
- Replace Toothed Belt Tensioner 9
- Replace Toothed Belt Guiding Roller 11
- Replace Rear Toothed Belt Cover 15
- Replace Toothed Belt Drivewheel 9
- Replace Camshaft Timing Gears 11
- Replace Exhaust-Manifold Seal 6
- Replace Seal - Intake Manifold 13
- Replace Intake Manifold Flange Seal 16
- Replace Crankshaft Seal Ring (Rear) 2
- Replace Engine Vent Pipe (Cylinder Head Cover/suction Pipe) 3
- Check Crankshaft Rotational Action Deviation (Crankshaft Removed) 1
- Check Crankshaft Bearing Play, (Determine Bearing Play with Plastigage) 2
- Check Crankshaft Bearing Play, (Determine Bearing Play with Micrometer and Inside Micrometer) 2
- Drill Holes for Adapter KM-412-31 2
- Overhaul Oil Pump 29
- Replace Cylinder Head Oil Pressure Switch 1
- Replace Cylinder Block Oil Pressure Switch 1
- Replace Oil Dipstick Entry Pipe 1
- How to Remove and Install the Coolant Flange 3
- Replace Front Engine Damper Block 1
- Replace Rear Engine Damper Block 1
- Replace Right-Hand Engine Damping Block 5
- How to Install and Remove (Engine Removed) the Manual Transmission from Engine 14
- How to Install and Remove the Accelerator Pedal 2
- Vacuum Transfer - Engine Bay 1
- Check and Adjust Valve Play 35
- Crank Mechanism, Cylinder Block 3
- Replace Both Camshafts 25
- Replace All Cup Tappets 26
- How to Repair the Engine (Using a Short Block (Engine Removed, Transmission Removed)) 32
- How to Replace (Cylinder Head Installed) the All Valve Stem Seals 3
- How to Remove and Install (X 14 XE the Spark Plugs (Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG)) 1
- How to Remove and Install (X 18 XE1 the Spark Plugs (Z 18 XE, Z 18 XEL)) 1
- How to Replace the Seal Ring - Crankshaft (Front) 13
- How to Remove and Install the Spark Plugs 1
- Replace All Valve Stem Seals (Cylinder Head Installed) 7
- How to Remove and Install X 20 XEV the Spark Plugs 1
- How to Remove and Install Z 20 LET the Spark Plugs 1
- How to Remove and Install (Z 22 SE) the Spark Plugs 3
- Illustration, Z 14 XEP 1
- How to Replace (Z 14 XEP) the Exhaust Manifold 5
- How to Replace (X 12 XE the EGR Valve (Z 12 XE Up to MY 2003, Z 14 XEP)) 7
- How to Replace (X 12 XE the Exhaust Gas Recirculation Pipe (Z 12 XE to MY 2003, Z 14 XEP)) 1
- How to Remove and Install (Z 14 XEP) the Engine 31