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Contents Wiring diagrams Section: DOHC Petrol Engine All sections

Special Service Tools Opel Astra G

DOHC Petrol Engine 48 illustrations
KM-301Gauge Bar
To check piston projection
KM-313Plane hammer
Remove axle body in connection with KM-902
KM-412-AEngine Overhaul Stand
To hold the removed engine
KM-412-31Engine adapter
To hold engine in conjunction with KM-412
KM-422Installer
To press seal ring in camshaft
KM-427Remover / Installer
To install guide pins into engine block
KM-468-BHolding Wrench
Counterhold wheel hub when fitting axle nut
KM-470-BAngular Torque Wrench
To tighten cylinder head bolts
KM-471Adapter
To check pressurised cooling system in conjunction with cooling system tester
KM-498-BOil Pressure Manometer
To check engine oil pressure in conjunction with KM-135
KM-507-CPusher tool
Pushing out tie rod heads
KM-527-ASetting rod
Gear stick catch
MKM-558-10Cover
Sealing brake fluid tank when opening brake system
MKM-571-BDial Gauge
To check various components
MKM-596-ATemperature Gauge
To measure oil temperature
MKM-604-DTorx Bit and Socket Set
To remove/install Torx bolts
KM-609Electronic Kit I
To diagnose electrical and electronic systems
MKM-610Torque Wrench, 1/2"
Range 30 – 130 Nm / 22 – 96 lbf. ft.
MKM-611Torque Wrench, 3/8"
Range 10 – 60 Nm / 7 – 44 lbf. ft.
KM-652Flywheel Locking Device
To lock flywheel or drive disc
KM-658Installer
To install crankshaft rear seal ring
MKM-667Pressure and Vacuum Pump
To check for leaks in vacuum unit
MKM-669Torque Wrench, 1/2"
Range 50 – 300 Nm / 37 – 221 lbf. ft.
KM-726-AOil Filter Wrench
To remove/install the oil filter
KM-796-ARemover
To open quick-release fittings for fuel system
KM-840Remover
Removing the valve stem seal
KM-845Suction Device
To remove the hydraulic valve lifters
KM-902Remover
Removing axle bodies in conjunction with KM-313
KM-904Base Frame
To remove and install various vehicle components with additional adapters
KM-911Flywheel Locking Device
To lock flywheel/drive disc
KM-956-1Handle
Holding camshaft timing gears to loosen/tighten bolts in conjunction with KM-6347
KM-958Installer
Installing the valve stem seal
KM-2358Wire ropes
Hitching engine
KM-6000Centring Tool
To remove and install front axle in conjunction with KM-904
KM-6001-AEngine Mount
To centre engine in conjunction with MKM-6173
KM-6009Remover/Installer
To remove/install ignition module
MKM-6086Automatic Valve Spring Lever
Removing/installing valve springs and valve cotters
KM-6173Engine Mount
Engine bracket on front axle body in conjunction with KM-6001-A
KM-6179Remover/Installer
Removal/installation of oxygen sensor in manifold using MKM-611
KM-6333Fixing rod
Fixing toothed belt tensioner
KM-6340Locking Tool
Fixing camshaft timing gears to check and adjust control times
KM-6347Bracket
Holding camshaft timing gears to loosen/tighten bolts in conjunction with KM-956-1
KM-6349Fixing rod
To fix tensioning pulley of ribbed V-belt
KM-6351Assembly Sleeves
To install crankshaft front seal ring (DOHC-I engine, 3rd gen.)
KM-6354Guide Drift
To install cylinder head cover (DOHC-I engine, 3rd gen.)
KM-6361Feeler gauge set
To measure valve play (DOHC-I engine, 3rd gen.)
KM-6363Spark Plug Key
To install and remove spark plugs (Z16XP engine, MJ 2003 onwards)
KM-J-34730-91Pressure Tester
To check fuel pressure

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