Replace Right-Hand Engine Damping Block Opel Astra G

Remove

1. 1. Open bonnet
2. 2. Remove air cleaner housing (5) and air intake manifold (3) • 1 mass air flow meter wiring harness plug (4) • Unclip tank ventilation hose (1) • 1 fastening bolt (2) • 1 clip

3. 3. Raise vehicle
4. 4. Remove engine splash guard (2) • 4 bolts (1)

5. 5. Insert KM-6173 (3) • Raise support bearing (1) until journal (2) sits flush in the aperture (4) on the cylinder block

6. 6. Attach KM-6001-A (1) • Slacken tightening bolts (arrow) for adjusting rails • Insert KM-6001-A – The journals (2) and (5) must sit in the guide holes of the front axle body • Tighten fastening bolts for adjustment rails. • Adjust support bearings, front (4) and rear (3) – Raise support bearings up to the stop on the guide journals

Note. Attaching KM-6001-A guarantees perfect alignment of the drive unit with the front axle body

Note. The guide journals must be seated free from play in the support bearings

7. 7. Lower vehicle
8. 8. Remove engine damper block (1) • 6 bolts • Remove with engine damper block bracket
9. 9. Remove engine damper block bracket (2) • Clamp in vice • 1 bolt

Install

10. 10. Fit engine damping block support • Clamp in vice • Tightening torque 55Nm
11. 11. Install engine damper block • Tightening torque (short bolts) 35 Nm , (long bolts) 55 Nm
12. 12. Raise vehicle
13. 13. Remove KM-6001-A
14. 14. Remove KM-6173
15. 15. Install lower engine splash guard
16. 16. Lower vehicle
17. 17. Install air cleaner housing and air intake manifold • Place 1 mass air flow meter wiring harness plug • Clip in tank ventilation hose • 1 fastening bolt • 1 clip – Tightening torque 3.5Nm
18. 18. Close bonnet