Manual sections
Wiring diagrams- ABS 5.3
- ABS 5.3/TC/ESP
- ABS 5/TC, ABS 5.3/TC
- Accessories
- Additional Lighting
- Adhesive Foiles
- Air Conditioning
- Airbag
- Antenna
- Anti-Theft Warning System-M
- Automatic Transmission Front Wheel Drive
- Battery
- Body Equipment
- Brake Hydraulics, Brake Lines
- Brakes
- Car Level Control
- Central Door Locking System
- Central Electrics
- Central Locking with Atws (Electronic)
- Check Control
- Clutch
- Clutch and Transmission
- Cng
- Communication / Navigation
- Connector pinouts
- Cooling System
- Corrosion Protection
- Diesel Engine
- DOHC Diesel Engine
- DOHC Petrol Engine
- Ecc Electronic Climate Control
- Ehps - Electrical Hydraulic Power Steering
- Electrical Equipment and Instruments
- Electrical Window Winders
- Electronic Cruise Control
- Engine and Engine Aggregates
- Engine Electrics
- Exhaust System
- Fittings, Hinges, Locks
- Folding Roof
- Frame
- Front End
- Front Wheel Brake
- Front Wheel Suspension
- Front Wheel Suspension, Wheels and Tyres
- Fuel and Exhaust System
- Fuel Injection Systems
- Fuel System
- Fuse Box
- General Vehicle Information
- Glass, Window Guides, Window Winders
- Graphic Info Display
- Headlamps, Lamps and Horn
- Heating, Ventilation
- Heating, Ventilation, Air Conditioning (HVAC)
- Immobiliser
- Instruments, Telltales
- Maintenance, Body and Chassis Sheet Metal Parts, Frame
- Manual Transmission Front Wheel Drive
- Mid (Multi Info Display)
- Multitimer
- OHC Petrol Engine
- Other Accessories
- Outside Rear View Mirror
- Paint
- Painting Repair Operations
- Painting Repair System
- Radiator Grille
- Radio
- Radio Interference Suppression
- Rear Axle and Rear Wheel Suspension
- Rear Axle Front Wheel Drive
- Rear Wheel Brake
- Roof Luggage Carrier (Railing)
- Seat Heating Systems
- Seats, Upholstery, Inner Trim Panels
- Secondary Air Injection
- Service Brake, Parking Brake
- Sheet Metal Parts (Bolted)
- Sheet Metal Parts (Cement and Seal)
- Sheet Metal Parts (Welded)
- Sliding Roof
- Steering
- Steering Gear
- Steering Intermediate Shaft
- Steering Linkage
- Steering Wheel - Steering Column
- Switches, Control Unit, Relays, Ignition Lock
- TID (Triple Info Display)
- Trailer Hitch
- Trim Panels, Radiator Grille, Spoiler
- Trim Strips, Lettering, Coverings
- Turbo-Charging
- Wheels and Tyres
- Windscreen Wash/wipe System, Heated Screen
- Wiring Harnesses
- Xenon Control Unit (Headlamp Range Control)
Repair manual
Diesel Engine Opel Astra G
Step-by-step instructions on "Diesel Engine" for Opel Astra G (1998–2009). Pick an article — removal, installation, adjustment and diagnostics with illustrations.
228articles
443illustrations
Articles in this section
228 articles- Air Mass Meter, 4 Cylinder Diesel 2
- Checklist Y17DT for Feedback - Astra-G
- Battery / Starter, Diesel (Current Measurement) 2
- Replace Heat Shield Sleeve (Y 17 DT, Y 17 DTL, Y 30 DT, Z 30 DT) 3
- Compression 4-cylinder, Diesel 1
- Crankshaft Impulse Sensor, Diesel 2
- Crankshaft Sensor (Hall Type), Astra-G Y17DT (MY 2000) 1
- Diesel Glow Plugs (Current Measurement), 4 Cylinder 2
- Load Pressure Sensor, PSG16, Denso 0100, Dde 4.0, G9T 750, G9U 754,Z13DT, Z19DT(H), Z20LEL 2
- Y 20 DTH OHC 16 V Engine
- Engine Management System Edc 15 M, Y 20 DTH
- Air Ducts/charge Air, Y 20 DTH (Charge Air Hoses, Y 20 DTH) 1
- Illustration of Air Duct, Y 20 DTH 1
- Exhaust System, X 20 XER
- Pedal Position, Astra Y17DT (MY 2000) 1
- Illustration of Exhaust System, X 20 XER 1
- OHC 16V Diesel Engine Y 22 DTR 1
- Pedal Position Single Signal, Astra-G/zafira, Diesel (MY 2000) 1
- Engine, Engine Attaching Parts X 17 DTL Ohc-Ii Turbodiesel Engine
- Engine, Engine Attaching Parts Torque and Performance Curve, X 17 DTL 1
- Engine, Engine Attaching Parts Timing, X 17 DTL 1
- Engine, Engine Attaching Parts V-Belt / Ribbed V-Belt, X 17 DTL 1
- Engine, Engine Attaching Parts Intake Module/intake Manifold, X 17 DTL
- Engine, Engine Attaching Parts Cylinder Block, Crank Drive, X 17 DTL
- Engine, Engine Attaching Parts Crankshaft, X 17 DTL
- Engine, Engine Attaching Parts Oil Pan, X 17 DTL
- Exhaust Gas Recirculation Valve Without Feedback, All Diesel exceptZ13DT 2
- Engine, Engine Attaching Parts X 20 DTL 16 V OHC Turbodiesel Engine Ribbed V-Belt Return Roller, X 20 DTL 1
- Pedal Position Double Signal, Diesel (MY2002, MY 2003 and MY2004) 2
- Engine, Engine Attaching Parts Oil Filter Housing / Heat Exchanger 1
- Exhaust Gas Recirculation Valve, PSG16 2
- Y 20 DTH Engine from MY 2003 4
- OHC 16-V Diesel Engine - Y 20 DTL - All Vehicle Types
- Engine Specifications - Y 20 DTL - All Vehicle Types
- View of Engine, Intake Side (Y 20 DTL - All Vehicle Types) 1
- View of Engine, Exhaust Side (Y 20 DTL - All Vehicle Types) 1
- Engine Compartment Survey - Y 20 DTL - All Vehicle Types 2
- Injection Pump - Y 20 DTL - All Vehicle Types
- Intake Manifold - Y 20 DTL - All Vehicle Types 1
- Electro-Pneumatic Pressure Transducer (Exhaust Gas Recirculation) - Y 20 DTL - All Vehicle Types 1
- Block Diagram - Y 20 DTL - All Vehicle Types 2
- Diesel Engines Y 20 DTL, Y 20 DTH, Y 22 DTH, Y 22 DTR (Cylinder Block with Coolant Drain Screws - All Vehicle Types) 1
- Engine - Oil Dipsticks Difficult to Read
- Ribbed Belt - Premature Wear
- Oil Escaping Between Engine Block and Transmission
- Ribbed V Belt Makes Squeaking Noises
- Turbocharger Hose Clamps Become Loose with Time
- Loss of Power, Jerky Power Fluctuations 5
- Alternator Belt - Noisy 2
- How to Remove and Install the Alternator 1
- How to Remove and Install the Starter 2
- OHC Diesel Engine (X 20 DTL, Y 20 DTL, Y 20 DTH, Y 22 DTR) (Engine Identification / Engine Number) 1
- Vacuum Routing in Engine Compartment (X 20 DTL, Y 20 DTL, Y 20 DTH Up to MY 2003) 1
- How to Check the Ribbed V-Belt Tensioner 1
- Test Compression Pressure (X 20 DTL, Y 20 DTL, Y 20 DTH Up to MY 2003) 1
- How to Check the Pressure Loss 3
- How to Measure the Oil Temperature 1
- How to Check the Oil Pressure 1
- How to Measure the Oil Consumption
- Engine, Lock at 1st Cylinder TDC (Timing, Check) 7
- How to Adjust the Timing 13
- How to Check for Leaks the Low Pressure System 1
- Illustration: Air Ducts, X 20 DTL, Y 20 DTL 1
- How to Remove and Install the Ribbed V-Belt 2
- How to Remove and Install the Ribbed V-Belt Tensioner Assembly 1
- How to Remove and Install the Timing Case Cover 2
- How to Remove and Install the Simplex Timing Chain Guide Rail 2
- How to Remove and Install the Simplex Injection Pump Pulley, Remove and Install / Simplex Timing Chain 14
- How to Remove and Install the Simplex Chain Tensioner 2
- How to Remove and Install the Duplex Chain Tensioner 1
- How to Replace the Seal Ring - Timing Case, Replace / Front Seal Ring - Crankshaft 2
- How to Remove and Install the Cylinder Head Cover 2
- How to Remove and Install the Vacuum Pump 2
- Removing and Installing Inlet Manifold Upper Section (X 20 DTL, Y 20 DTL, Y 20 DTH Up to MY 2003) 1
- How to Remove and Install the Intake Manifold - Lower Part 1
- How to Remove and Install the Exhaust Manifold with Turbocharger 4
- How to Remove and Install the Camshaft 13
- How to Remove and Install the Cylinder Head 5
- How to Remove and Install the Flywheel 1
- How to Remove and Install the Drive Disc 1
- How to Replace the Con-Rod Bearing 2
- How to Check (Determine Bearing Play with Plastigage) the Con-Rod Bearing Play 2
- How to Check (Determine Bearing Play with Micrometer and Inside Micrometer) the Con-Rod Bearing Play 2
- How to Remove and Install the Piston with Con-Rod 3
- How to Remove and Install the Piston Rings 3
- How to Replace the Piston 2
- How to Check the Crankshaft 1
- How to Check (Determine Bearing Play with Plastigage) the Crankshaft Bearing Play 2
- How to Check (Determine Bearing Play with Micrometer and Inside Micrometer) the Crankshaft Bearing Play 2
- How to Check for Plane Surface the Cylinder Block 1
- Engine Oil with Oil Filter Change 1
- How to Remove and Install the Oil Pressure Switch 1
- How to Remove and Install the Oil Filter Housing (Heat Exchanger) 2
- How to Remove and Install the Heat Exchanger 1
- How to Remove and Install the Oil Pan 2
- How to Remove and Install the Oil Intake Pipe 1
- How to Remove and Install the Dynamic Oil Level Control 1
- How to Remove and Install the Oil Temperature Sensor 1
- How to Remove and Install the Oil Pressure Regulating Valve 1
- How to Remove and Install the Safety Valve 1
- How to Remove and Install the Oil Pump 1
- How to Remove and Install the Oil Spray Nozzle 1
- Cooling System, Charge and Bleed 1
- How to Check for Leaks the Cooling System 1
- How to Check for Leaks the Engine ((CO Content in Cooling System)) 1
- How to Remove and Install the Thermostat/thermostat Housing (Radiator) 1
- How to Remove and Install the Alternator Bracket (Coolant Flange) 1
- How to Remove and Install the Coolant Pump 2
- How to Remove and Install the Coolant Pipe 2
- How to Remove and Install the Front Engine Damping Block 1
- How to Remove and Install the Rear Engine Damping Block 1
- How to Remove and Install the Engine Damping Block, Left 4
- How to Remove and Install the Engine Damping Block, Right 3
- Removing and Installing Engine (X 20 DTL, Y 20 DTL, Y 20 DTH Up to MY 2003) 10
- Removing and Installing Injection Lines (X 20 DTL, Y 20 DTL, Y 20 DTH Up to MY 2003) 3
- How to Remove and Install the Injection Nozzle Traverse 4
- How to Remove and Install the Injection Nozzles 5
- How to Remove and Install the Crankshaft Pulse Pick-Up 1
- How to Remove and Install the Coolant Temperature Sensor 1
- Removing and Installing Charge Pressure Sensor (X 20 DTL, Y 20 DTL, Y 20 DTH Up to MY 2003) 1
- How to Remove and Install the Engine Control Unit 1
- How to Remove and Install the Charge Pressure Control Solenoid Valve 1
- How to Remove and Install the Switchover Valves Solenoid Valve 1
- How to Remove and Install the Switchover Valves Vacuum Unit 1
- How to Remove and Install the Glow Plugs 1
- How to Remove and Install the Return Manifold 2
- How to Remove and Install the Turbocharger 1
- How to Remove and Install the Turbocharger Oil Feed Line 2
- How to Remove and Install the Oil Return Line - Turbocharger 1
- How to Remove and Install the Accelerator Pedal Module with Pedal Position Sensor 1
- How to Remove and Install the Immobiliser Control Unit 2
- Special Service Tools 8
- Specifications
- Checking and Adjustment Values
- Ribbed V-Belt
- Engine Timing
- Cooling System
- Oil Circuit
- Cylinder Head 1
- Crank Drive, Cylinder Block 2
- Engine Management
- Sealants, Lubricants and Locking Agents
- Recommended Torque Values
- OHC Ii Turbo-Diesel-Engine (X 17 DTL) Number 1
- How to Check and Adjust the V-Belt Tension, Check and Adjust Belt Tension 1
- How to Check the Compression 1
- How to Measure the Oil Consumption (General)
- How to Check the Timing 5
- How to Check the Toothed Belt Tension 1
- How to Adjust the Toothed Belt Tension 3
- Air Cleaner Housing, Air Duct Ducts 1
- How to Remove and Install Remove and Install the Ribbed V-Belt 1
- How to Remove and Install the V-Belt 1
- How to Remove and Install the Ribbed V-Belt Tensioner 1
- How to Remove and Install the Toothed Belt Cover, Upper Part 1
- How to Remove and Install the Toothed Belt Cover, Lower Part 1
- How to Remove and Install the Toothed Belt 12
- How to Remove and Install the Toothed Belt Tension Roller 1
- How to Remove and Install the Toothed Belt Guide Roller 1
- How to Remove and Install the Rear Toothed Belt Cover 3
- How to Replace Replace the Seal Ring - Camshaft 1
- How to Remove and Install the Intake Manifold 1
- How to Remove and Install (Cylinder Head Installed) the Camshaft 3
- How to Replace (Cylinder Head the Rocker Arm, Replace (Cylinder Head Installed), Hydraulic Valve Lifter (Installed)) 2
- How to Check for Plane Surface the Cylinder Head 1
- How to Remove and Install Remove and Install the Flywheel 1
- How to Replace the Seal Ring - Rear Crankshaft 1
- How to Replace the Front Seal Ring - Crankshaft, Replace, Seal Ring - Oil Pump 2
- How to Remove and Install the Con-Rod Bearing 2
- How to Check (Determine Bearing Play with Plastigage) Plastigage) the Con-Rod Bearing Play 2
- How to Remove and Install the Crankshaft 4
- How to Check the Crankshaft, Check; Crankshaft Longitudinal Play, Check; Crankshaft Radial Run-Out 1
- How to Check the Piston Projection 2
- How to Replace the Oil Filter 1
- How to Replace the Bypass Valve 1
- How to Remove and Install the Lower Part of Oil Pan 1
- How to Remove and Install the Upper Part of Oil Pan 3
- How to Check the Oil Pump 2
- How to Replace the Oil Pressure Regulating Valve 2
- How to Remove and Install the Oil Cooler 1
- How to Remove and Install the Thermostat (Engine Oil Cooling) 1
- How to Remove and Install the Thermostat Housing (Engine Oil Cooling) 1
- How to Remove and Install the Oil Spray Nozzles 1
- How to Remove and Install the Oil Dipstick Guide Tube 1
- Cooling System, Charge and Bleed System 1
- How to Remove and Install the Fan Motor 4
- How to Remove and Install Motor the Auxiliary Fan Motor 1
- How to Remove and Install (Without Air Conditioning) the Radiator 2
- How to Remove and Install the Radiator (With Air Conditioning) 5
- How to Remove and Install the Thermostat 1
- How to Remove and Install the Thermostat Housing 1
- How to Remove and Install the Control Unit - Cooling Module 1
- How to Remove and Install Remove and Install the Engine Damping Block, Front 1
- How to Remove and Install the Engine 17
- How to Repair Using Short-Block the Engine 1
- How to Remove and Install the Injector Nozzle, Remove and Install Injection System 1
- Injector Nozzle, Disassemble and Assemble 2
- How to Check the Injector Nozzle 2
- How to Remove and Install Install the Injection Lines 1
- How to Remove and Install the Fuel Injection Pump 3
- How to Remove and Install the Crankshaft Pulse Pick-Up - Edc 15 M Engine Management System 1
- How to Remove and Install the Charge Pressure Sensor 1
- How to Remove and Install Remove and Install the Turbocharger 1
- How to Remove and Install the Intercooler 2
- How to Remove and Install and Install the Glow Plugs 1
- How to Remove and Install Install the Immobiliser Control Unit 2
- How to Remove and Install Accelerator the Accelerator Pedal 1
- How to Remove and Install Install the Alternator 1
- Sealants, Lubricants and Locking Agents Compounds
- V-Belt - Ribbed V-Belt, Toothed Belt Belt
- Coolant Circuit
- How to Remove and Install the Valve Bridges 1
- Illustration, Air Duct Y 20 DTH Up to MY 2003 1
- Removing and Installing Charge Air Cooler (Y 20 DTH, Y 22 DTR). 2
- How to Remove and Install the Attaching Parts - Cylinder Head 2
- Check and Measure Cylinder Head and Attaching Parts - Overhaul Cylinder Head
- Vacuum Routing in Engine Compartment (Y 20 DTH Up to MY 2003) 1
- Vacuum Routing in Engine Compartment (Y 22 DTR) 1
- Test Compression Pressure (Y 20 DTH as of MY 2003, Y 22 DTR) 4
- Illustration, Air Duct Y 20 DTH as of MY 2003, Y 22 DTR 1
- Removing and Installing Inlet Manifold Upper Section (Y 20 DTH as of MY 2003, Y 22 DTR). 7
- Removing and Installing Throttle Valve Connecting Piece 2
- Replace Valve Shaft Seals 8
- Removing and Installing Balancer Shaft Unit 3
- Dismantling and Assembling Differential (Balancer Shaft Unit) 3
- Removing and Installing Coolant Return Pipe 4
- Removing and Installing Engine (Y 20 DTH as of MY 2003, Y 22 DTR) 29
- Removing and Installing Vacuum Container 3