Contents Wiring diagrams Section: Diesel Engine All sections

Special Service Tools Opel Astra G

Diesel Engine 8 illustrations
KM-128-ATester
To check V-belt tension.
KM-133-CRemover/Installer
To remove and install the injector nozzles
KM-135Adapter
To measure engine oil pressure in conjunction with KM-498-B
KM-210-BRemover
To remove toothed belt drive gear
KM-301Gauge Bar
To measure piston and swirl chamber projection
KM-340-GValve Cutter Set
To mill, rework valve seats
KM-348Spring Compressor
To compress valve springs, cylinder head removed
KM-352Installer
To install valve stem seal
KM-412Engine Overhaul Stand
To hold the removed engine
KM-412-9Adapter
To hold engine in conjunction with KM-412
KM-412-12Adapter
To hold engine in conjunction with KM-412
KM-422Installer
To press seal ring in camshaft housing
KM-469-ARemover/Installer
To remove/install crankshaft seal ring
KM-470-BAngular Torque Wrench
To tighten cylinder head bolts
KM-471Adapter
To check pressurised cooling system in conjunction with cooling system tester
KM-498-BOil Pressure Manometer
To check engine oil pressure in conjunction with KM-135
KM-516Extractor Bolts
To remove toothed belt drive gear in conjunction with KM-210-A
KM-533-BConnecting Piece
To check compression pressure and pressure loss
KM-533-5Adapter
To check compression pressure in conjunction with KM-533-B
KM-535Installer
To install crankshaft seal ring in conjunction with KM-635 (engine/transmission removed)
KM-539Assembly Sleeves
To press in crankshaft front seal ring
KM-540-AAdjuster
Check/adjust crankshaft to "1st Cylinder TDC" (motor/transmission removed).
KM-556-ARemover
Oil pressure regulating valve from cylinder head
KM-565-ARemover/Installer
To remove and install rocker arms and hydraulic valve lifters
MKM-571-BDial Gauge
Measurement in conjunction with KM-301 (piston and swirl chamber projection), KM-661 (TDC adjustment)
MKM-596-ATemperature Gauge
To measure oil temperature
MKM-604-DTorx Bit and Socket Set
To remove/install Torx bolts
KM-609Electronic-Kit I
Diagnosis of electronic systems
MKM-610Torque Wrench 1/2'' drive
Range 30 – 130 Nm / 22 – 96 lbf. ft.
MKM-611Torque Wrench 3/8'' drive
Range 10 – 60 Nm / 7 – 44 lbf. ft.
KM-635Installer
To install crankshaft rear seal ring in conjunction with KM-535
KM-652Flywheel Locking Device
To lock the flywheel
KM-661Adjuster
To check and adjust TDC and timing in conjunction with MKM-571-B
KM-662-CHolding Wrench
To hold toothed belt drive gear when removing and installing fastening bolt
MKM-667Pressure and Vacuum Pump
To measure charge pressure
KM-726-AOil Filter Wrench
To remove and install oil filter
KM-812Line Wrench
Injection Lines, Remove and Install
KM-840Remover
To remove valve stem seal
MKM-890Valve Lifter Depressor
To remove/install camshaft (cylinder head installed)
KM-951TDC Centring Pin
To lock crankshaft at "1st cylinder ignition TDC"
KM-2355Socket Wrench T55
To remove and install cylinder head bolts in conjunction with MKM-610 and KM-470-B
KM-6000Centring Tool
To remove and install front axle in conjunction with KM-904
KM-6001-AEngine Mount
To remove and install front axle in conjunction with KM-6173
KM-6011Locking Pin
Adjustment of injection pump TDC
KM-6173Engine Mount
To support engine on front axle body in conjunction with KM-6001-A