Manual sections
Wiring diagrams- ABS 5.3
- ABS 5.3/TC/ESP
- ABS 5/TC, ABS 5.3/TC
- Accessories
- Additional Lighting
- Adhesive Foiles
- Air Conditioning
- Airbag
- Antenna
- Anti-Theft Warning System-M
- Automatic Transmission Front Wheel Drive
- Battery
- Body Equipment
- Brake Hydraulics, Brake Lines
- Brakes
- Car Level Control
- Central Door Locking System
- Central Electrics
- Central Locking with Atws (Electronic)
- Check Control
- Clutch
- Clutch and Transmission
- Cng
- Communication / Navigation
- Connector pinouts
- Cooling System
- Corrosion Protection
- Diesel Engine
- DOHC Diesel Engine
- DOHC Petrol Engine
- Ecc Electronic Climate Control
- Ehps - Electrical Hydraulic Power Steering
- Electrical Equipment and Instruments
- Electrical Window Winders
- Electronic Cruise Control
- Engine and Engine Aggregates
- Engine Electrics
- Exhaust System
- Fittings, Hinges, Locks
- Folding Roof
- Frame
- Front End
- Front Wheel Brake
- Front Wheel Suspension
- Front Wheel Suspension, Wheels and Tyres
- Fuel and Exhaust System
- Fuel Injection Systems
- Fuel System
- Fuse Box
- General Vehicle Information
- Glass, Window Guides, Window Winders
- Graphic Info Display
- Headlamps, Lamps and Horn
- Heating, Ventilation
- Heating, Ventilation, Air Conditioning (HVAC)
- Immobiliser
- Instruments, Telltales
- Maintenance, Body and Chassis Sheet Metal Parts, Frame
- Manual Transmission Front Wheel Drive
- Mid (Multi Info Display)
- Multitimer
- OHC Petrol Engine
- Other Accessories
- Outside Rear View Mirror
- Paint
- Painting Repair Operations
- Painting Repair System
- Radiator Grille
- Radio
- Radio Interference Suppression
- Rear Axle and Rear Wheel Suspension
- Rear Axle Front Wheel Drive
- Rear Wheel Brake
- Roof Luggage Carrier (Railing)
- Seat Heating Systems
- Seats, Upholstery, Inner Trim Panels
- Secondary Air Injection
- Service Brake, Parking Brake
- Sheet Metal Parts (Bolted)
- Sheet Metal Parts (Cement and Seal)
- Sheet Metal Parts (Welded)
- Sliding Roof
- Steering
- Steering Gear
- Steering Intermediate Shaft
- Steering Linkage
- Steering Wheel - Steering Column
- Switches, Control Unit, Relays, Ignition Lock
- TID (Triple Info Display)
- Trailer Hitch
- Trim Panels, Radiator Grille, Spoiler
- Trim Strips, Lettering, Coverings
- Turbo-Charging
- Wheels and Tyres
- Windscreen Wash/wipe System, Heated Screen
- Wiring Harnesses
- Xenon Control Unit (Headlamp Range Control)
Repair manual
Fuel Injection Systems Opel Astra G
Step-by-step instructions on "Fuel Injection Systems" for Opel Astra G (1998–2009). Pick an article — removal, installation, adjustment and diagnostics with illustrations.
264articles
423illustrations
Articles in this section
264 articles- Engine, Engine Attaching Parts Motronic M 1.5.5, X 12 XE
- Engine, Engine Attaching Parts Engine Compartment Survey, X 12 XE 2
- Engine, Engine Attaching Parts Modular Mimic Display, X 12 XE 2
- Engine, Engine Attaching Parts Multec (F), X 16 SZR
- Engine, Engine Attaching Parts Engine Control Unit, X 16 SZR 1
- Engine, Engine Attaching Parts Engine Compartment Survey, X 16 SZR 2
- Engine, Engine Attaching Parts Modular Mimic Display, X 16 SZR 2
- Engine, Engine Attaching Parts Multec S, X 14 XE and X 16 XEL
- DOHC Turbo Diesel Engine Z 17 DTL - Overview 10
- Engine, Engine Attaching Parts Engine Comp. Survey, X 14 XE & X 16 XEL 2
- Engine, Engine Attaching Parts Modular Mimic Disp., X 14 XE & X 16 XEL 2
- Engine Management System GMPT-E15 1
- Engine Management System GMPT-E15, Engine Compartment Overview 3
- Engine Management System GMPT-E15, Engine Control Unit 1
- Engine Management System GMPT-E15, Intake Pipe Pressure Sensor 1
- Engine Management System GMPT-E15, Electronic Accelerator Pedal
- Engine Management System GMPT-E15, Throttle Valve Module (Electronic Accelerator Pedal) 1
- Engine Management System GMPT-E15, Accelerator Pedal Module (Electronic Accelerator Pedal) 1
- Engine Management System GMPT-E15, Emergency Operation Modes (Electronic Accelerator Pedal)
- Engine Management System GMPT-E15, Injectors 1
- Engine Management System GMPT-E15, Crankshaft Pulse Pick-Up 1
- Engine Management System GMPT-E15, Oxygen Sensor 1
- Engine Management System GMPT-E15, Multec Block Diagram 2
- Engine Management System Ecd V5, Y 17 DT (Engine Compartment Survey, Y 17 DT) 2
- Block Diagram, Y 17 DT 2
- Engine, Engine Attaching Parts Engine Cont. Unit, X 18 XE1 and X 20 XEV 2
- Fuel Injection System, Y 17 DT (Fuel Injection Pump, Y 17 DT) 1
- Engine, Engine Attaching Parts Crankshaft Impulse Sensor, X 18 XE1 and X 20 XEV 1
- Oil Leak Line, Y 17 DT 1
- Engine, Engine Attaching Parts Camshaft Sensor, X 18 XE1 and X 20 XEV 2
- Engine, Engine Attaching Parts Crankshaft Imp. Sensor Signal Allocation and Camshaft Sensor, X 18 XE1 and X 20 XEV 1
- Engine Management System Multec-S
- Engine, Engine Attaching Parts Coolant Temperature Sensor, X 18 XE1 and X 20 XEV 1
- Pda-System 2
- Engine, Engine Attaching Parts Throttle Valve Adjuster, X 18 XE1 1
- Engine, Engine Attaching Parts Throttle Valve Potentiometer, X 20 XEV 1
- Engine, Engine Attaching Parts Idle Speed Charge Controller, X 20 XEV 1
- Engine, Engine Attaching Parts Hot Film Mass Air Flow Meter, X 18 XE1 and X 20 XEV 2
- Engine, Engine Attaching Parts Knock Sensor, X 18 XE1 and X 20 XEV 1
- Engine, Engine Attaching Parts Ignition Module, X 18 XE1 1
- Engine, Engine Attaching Parts Ignition Module, X 20 XEV 1
- Engine, Engine Attaching Parts Oxygen Sensor, X 18 XE1 and X 20 XEV 1
- Engine, Engine Attaching Parts Injection Valves X 18 XE1 1
- Engine, Engine Attaching Parts Injection Valves X 20 XEV 1
- Engine, Engine Attaching Parts Modular Mimic Display, X 18 XE1 and X 20 XEV 2
- Engine, Engine Attaching Parts Fuel Injection System Edc 15 M, X 17 DTL
- Engine, Engine Attaching Parts Engine Compartment Survey, X 17 DTL 2
- Injector Programming in Common Rail Engines 1
- Engine, Engine Attaching Parts Engine Control Unit, X 17 DTL 1
- Engine, Engine Attaching Parts Injection Pump Vp 29, X 17 DTL 1
- Engine, Engine Attaching Parts Crankshaft Impulse Sensor, X 17 DTL 1
- Engine, Engine Attaching Parts Oil Temperature Sensor, X 17 DTL 1
- Engine, Engine Attaching Parts Coolant Temperature Sensor, X 17 DTL 1
- Engine, Engine Attaching Parts Charge Pressure Sensor, X 17 DTL 1
- Engine, Engine Attaching Parts Hot Film Mass Air Flow Meter, X 17 DTL (With Integrated Intake Air Temperature Sensor) 1
- Engine, Engine Attaching Parts Acc. Ped. Module with Pedal Value Sensor X 17 DTL 1
- Engine, Engine Attaching Parts Brake Signal Switch, X 17 DTL 1
- Engine, Engine Attaching Parts Clutch Control Switch, X 17 DTL 1
- Engine, Engine Attaching Parts Modular Mimic Display, X 17 DTL 2
- Engine, Engine Attaching Parts Preheat System, X 17 DTL 1
- Engine, Engine Attaching Parts Sheathed Glow Plug Control Unit, X 17 DTL 1
- Engine, Engine Attaching Parts Fuel Injection System Edc 15 M, X 20 DTL
- Engine, Engine Attaching Parts Engine Compartment Survey, X 20 DTL 2
- Engine, Engine Attaching Parts Modular Mimic Display, X 20 DTL 2
- Engine, Engine Attaching Parts Engine Control Unit in Hybrid Design
- Engine, Engine Attaching Parts Overview of Engine Control Unit Instal. Sites (All Engines) 1
- Engine, Engine Attaching Parts Ignition Module 1
- Injection Valve Cover - Z 10 XEP and Z 14 XEP Engine 1
- Throttle Valve Module (Electronic Accelerator Pedal) - All Vehicle Types 2
- Accelerator Pedal Module (Electronic Accelerator Pedal) - All Vehicle Types 1
- Emergency Operation Modes (Electronic Accelerator Pedal) - All Vehicle Types
- Engine Driveability - Poor Driveability in Cold Run Condition
- Engine - Telltale Illuminates, Fault Code P0400
- Check Control - Engine Telltale Lights Up
- Battery - Discharged
- Engine Runs Poorly, Vibrates or Stalls When Driving Off
- Throttle Valve Adjuster Voltage High 6
- Engine - ECU Sets Fc 1600
- Engine Cuts Out; Does Not Start Engine - Faulty Control Unit 1
- Engine - Stalling
- Engine Z10XE and Z12XE - TC P1523 Is Set
- Engine - Cleaning Operation EGR / Egr-Ports 5
- Coolant Temperature Sensor - Wiring Harness Connector Poor Contact 10
- Engine - Misfire at Idle Respectively Under Load And/or Power Decrease
- Engine - Does Not Start or Irregular Idle-Dtc P1612 Is Set
- Engine - Lack of Power, Misfire, MIL On, Trouble Codes P035X And/or P030X Stored in ECU
- Rear Crankshaft Seal Ring - Oil Leakage
- Wiring Harness Connector Air Mass Meter - Marten Bite Attacks 2
- Engine - Power Decrease Under Load
- Engine - Lack of Performance, No Throttle Response
- X/Z10XE, X/Z12 XE-Engines (Oil Non-Return-Valve in Cylinderblock Removed)
- Throttle Body - Idle Fluctuations Due to Dirt Contamination 4
- Engine ECU for Z20LET-Engine as of MY 03 1/2
- How to Remove and Install the Fuel Injection Pump 3
- How to Remove and Install the Hot Film Mass Air Flow Meter 1
- How to Remove and Install the Exhaust Gas Recirculation Solenoid Valve 1
- Z18XE Engine - Jerking at Partial Load and P1555 (All Symptom Bytes) Stored in ECU
- Z16XEP Engine - Bad Cold Start Behaviour and Shift Flare
- Engine Wiring Harness - Chafing Condition, DTC: P0380 Set, MIL Activated
- Z18XE EOBD Exhaust Emission Test - Not Passed
- Z16XEP - Engine Stalls
- Z16XEP Engine - Oil Pressure Warning Indicator Flashes
- Magnetic Coil Cng Bottle Valve - Electrical Resistance to Low / Short Circuit
- Cng Injection Nozzles - Leakage Rate Too High
- Magnetic Coil Cng Bottle Valve - Electrical Resistance Too High
- Engine Z22SE, Z22YH (High Oil Consumption)
- How to Remove and Install (X 14 XE the Throttle Valve Potentiometer (X 16 XEL)) 1
- How to Remove and Install (X 14 XE the Idle Speed Stepper Motor (X 16 XEL)) 2
- How to Remove and Install (X 14 XE the Fuel Pressure Regulator (X 16 XEL)) 1
- How to Remove and Install (X 14 XE the Oxygen Sensor (X 16 XEL)) 1
- How to Remove and Install (X 14 XE the Ignition Module (Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG)) 1
- How to Remove and Install (X 14 XE the Knock Sensor (Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG)) 1
- How to Remove and Install (X 14 XE the Pressure Sensor - Intake Manifold (X 16 XEL)) 1
- How to Remove and Install (X 14 XE the Intake Air Temperature Sensor (Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG)) 1
- How to Remove and Install (X 14 XE the Coolant Temperature Sensor (Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG)) 1
- How to Remove and Install (X 14 XE the Engine Control Unit (X 16 XEL)) 1
- How to Remove and Install (X 14 XE the Tank Vent Valve (Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG)) 1
- Engine Control Unit - Failure Code P1600 Is Set
- Engine Control Unit - Failure Code P1679 Is Set (Extended Operation in Cng Mode)
- Engine Z16XE - P0120(8) Throttle Position Sensor Failure
- Engine Z16XE - P0335(0) Crankshaft Sensor Failure
- Engine Z16SE - P0120(8) Throttle Position Sensor Failure
- Engine Z16SE - P0335(0) Crankshaft Sensor Failure
- Engine Z16XE - Pinging Noise During Gear Change
- How to Check (X 18 XE1 the Fuel Pressure (Z 18 XE, Z 18 XEL)) 1
- How to Remove and Install (X 18 XE1 the Fuel Pump Relay (Z 18 XE, Z 18 XEL)) 1
- How to Remove and Install (X 18 XE1) the Oxygen Sensor 1
- How to Remove and Install (X 18 XE1 the Ignition Module (Z 18 XE, Z 18 XEL)) 1
- How to Remove and Install (X 18 XE1 the Knock Sensor (Z 18 XE, Z 18 XEL)) 1
- How to Remove and Install (X 18 XE1 the Hot Film Mass Air Flow Meter (Z 18 XE, Z 18 XEL)) 1
- How to Remove and Install (X 18 XE1 the Coolant Temperature Sensor (Z 18 XE, Z 18 XEL))
- How to Remove and Install (X 18 XE1) the Engine Control Unit 1
- How to Remove and Install (X 18 XE1 the Tank Vent Valve (Z 18 XE, Z 18 XEL)) 1
- How to Remove and Install (X 18 XE1 the Solenoid Valve - Switchover Valve (Z 18 XE, Z 18 XEL)) 1
- How to Remove and Install (X 18 XE1 the Vacuum Unit - Switchover Valve (Z 18 XE, Z 18 XEL)) 1
- Engine Y20DTH / Y22DTR - Electrical EGR Valve Malfunction, DTC P400(C) And/or P0400(9) Is Set
- Engine Z22SE - High Oil Consumption
- Engine Z20LET - Turbocharger Wastgate Regulation Valve Defekt
- Engine Z10XEP / Z12XE / Z14XEP (MY04 Only) - Ratting Noise from Timing Chain
- Engine Z16XEP - Poor Take off Behavoir When Engine Cold
- Engine Z17DTL/H, High Pressure Pump (Engine Does Not Start or Stalls During Driving) 2
- How to Remove and Install (X 20 XEV the Dis-Ignition Module (X 20 XER)) 1
- How to Remove and Install (X 20 XEV the Throttle Valve Potentiometer (X 20 XER)) 1
- How to Remove and Install (X 20 XEV the Idle Air Control (X 20 XER)) 2
- How to Remove and Install the Hot Film Mass Air Flowmeter 1
- How to Remove and Install the Fuel Pressure Regulator 1
- How to Remove and Install (X 20 XEV the Oxygen Sensor (X 20 XER)) 1
- How to Remove and Install the Knock Sensor 2
- How to Remove and Install the Coolant Temperature Sensor 3
- How to Remove and Install the Engine Control Unit 2
- How to Remove and Install the Tank Vent Valve 2
- How to Remove and Install the Solenoid Valve for Intake Manifold Switchover Valve 1
- Z16SE Engine - EGR Malfunction
- How to Remove and Install the Switchover Valve Vacuum Cell 1
- How to Remove and Install the Cruise Control Bowden Cable 4
- How to Remove and Install the Control Unit / Actuator 1
- Engine Z16XEP - Svs on and Engine Is Running in Emergency Mode, P0120(8) Set in ECU
- Engine Z16XE - High Oil Consumption
- Engine Z20LET - Trouble Code P1106 Stored in ECU 2
- How to Remove and Install (X 16 SZR) the Throttle Body Potentiometer 1
- How to Remove and Install (X 16 SZR) the Pressure Sensor - Intake Pipe 1
- How to Remove and Install (X 16 SZR) the Crankshaft Pulse Pick-Up 1
- How to Remove and Install (X 16 SZR) the Fuel Pressure Regulator, Fuel Pressure Regulator Diaphragm 1
- How to Check (X 16 SZR) the Fuel Pressure 1
- How to Remove and Install (X 16 SZR) the Oxygen Sensor 1
- How to Remove and Install (X 16 SZR) the Idle Speed Stepper Motor 1
- Engine X18XE1 - Engine Stalls, Trouble Code P0100 And/or P0110 Set 6
- How to Remove and Install (X 16 SZR) the Engine Control Unit 1
- How to Remove and Install (X 16 SZR) the Coolant Temperature Sensor 1
- How to Remove and Install the Control Unit - Pre-Heater System 1
- Engine Z22SE, ECU (Trouble Code P1614 (Wrong Transponder Key) Stored in ECU)
- Engine Z10/12/14XEP - Lack of Performance, Misfire Failure Code Stored in ECU
- How to Remove and Install (X 12 XE) the Throttle Valve Potentiometer 1
- How to Remove and Install (X 12 XE) the Throttle Valve Adjuster 1
- How to Remove and Install the Crankshaft Pulse Pick-Up 1
- How to Remove and Install (X 12 XE) the Throttle Body 1
- How to Remove and Install the Fuel Pump Relay 1
- How to Remove and Install the Oxygen Sensor - X 12 XE 1
- How to Remove and Install the Ignition Module 1
- How to Remove and Install the Camshaft Sensor 2
- Engine Z16XE1/XEP/XER/LEL/LET/LER, Z18XER (Oil Leakage Crankshaft Sealing Ring)
- How to Check the Start of Feed, Check and Adjust; Start of Feed 2
- How to Adjust the Start of Feed 2
- Engine Z16XEP - Poor Performance, MIL Illuminates, P0171 Fuel Trim System Lean Set.
- How to Remove and Install the Injection Lines 1
- How to Remove and Install the Injection Nozzles 3
- How to Remove and Install the Control Unit - Injection Pump 1
- How to Remove and Install the Inner Oil Leak Line 1
- How to Remove and Install the Outer Oil Leak Line 1
- How to Remove and Install the Charge Pressure Sensor 3
- How to Remove and Install the Atmospheric Pressure Sensor 1
- How to Remove and Install the Charge Pressure Control Solenoid Valve 3
- How to Remove and Install the Accelerator Pedal Module with Pedal Position Sensor 2
- Engine Management
- How to Remove and Install (Z 16 SE) the Throttle Body 2
- How to Remove and Install (Z 16 SE) the Pressure Sensor - Intake Pipe 1
- How to Remove and Install (Z 16 SE) the Injectors 2
- How to Remove and Install (Z 16 SE) the Crankshaft Pulse Pick-Up 1
- How to Remove and Install (Z 16 SE) the Oxygen Sensor - Mixture Regulation 1
- How to Remove and Install (Z 16 SE) the Oxygen Sensor - Catalytic Converter Control 1
- How to Remove and Install (Z 16 SE) the Engine Control Unit 1
- How to Replace (Z 22 SE) the Knock Sensor 5
- How to Replace (Z 22 SE) the Crankshaft Pulse Pick-Up 5
- How to Replace (Z 22 SE) the Throttle Body 4
- How to Replace (Z 22 SE) the Intake Pipe Pressure Sensor 5
- How to Replace (1 or All Injectors) (Z 22 SE) the Injectors 11
- How to Check (Z 22 SE) the Fuel Pressure 2
- How to Replace (Z 22 SE) the Fuel Pressure Regulator 3
- How to Remove and Install (Z 22 SE) the Fuel Pump Relay 1
- How to Replace (Pre-Converter Oxygen Sensor) (Z 22 SE) the Mixture Regulating Oxygen Sensor 3
- How to Replace (Post-Converter Oxygen Sensor) (Z 22 SE) the Catalytic Converter Control Oxygen Sensor 3
- How to Replace (Z 22 SE) the Dis Ignition Module 2
- How to Replace (Z 22 SE) the Intake Air Temperature Sensor 2
- How to Replace (Z 22 SE) the Coolant Temperature Sensor 3
- How to Remove and Install (Z 22 SE) the Engine Control Unit 3
- How to Replace (Z 22 SE) the Tank Vent Valve 1
- How to Replace (Z 22 SE) the Accelerator Pedal 2
- How to Remove and Install (Z 12 XE the Throttle Body (Z 14 XEP)) 1
- How to Remove and Install (Z 12 XE the Injectors (Z 14 XEP)) 2
- Removing and Installing the Throttle Body (Z 14 XE, Z 16 XE, Z 16 YNG) 1
- How to Remove and Install (Z 14 XE the Catalytic Converter Oxygen Sensor (Z 16 XE, Z 16 YNG)) 1
- How to Remove and Install (Z 14 XE the Crankshaft Pulse Pick-Up (Z 16 XE, Z 16 YNG)) 1
- How to Remove and Install (Z 14 XE the Intake Pipe Pressure Sensor (Z 16 XE, Z 16 YNG)) 1
- How to Remove and Install (Z 14 XE the Accelerator Pedal Module (Z 16 XE, Z 16 YNG, Z 18 XE, Z 18 XEL)) 1
- How to Remove and Install (Z 20 LET) the Accelerator Pedal Module 1
- How to Remove and Install (Z 14 XE the Engine Control Unit (Z 16 XE, Z 16 YNG)) 1
- How to Remove and Install (Z 18 XE the Throttle Body (Z 18 XEL)) 1
- How to Remove and Install (Z 18 XE the Oxygen Sensor - Mixture Regulation (Z 18 XEL)) 1
- How to Remove and Install (Z 18 XE the Oxygen Sensor - Catalytic Converter Check (Z 18 XEL)) 1
- How to Remove and Install (Z 18 XE the Engine Control Unit (Z 18 XEL)) 1
- Replace Fuel Temperature Sensor 1
- Removing and Installing Injection Lines (Y 20 DTH as of MY 2003, Y 22 DTR) 4
- Removing and Installing Charge Pressure Sensor (Y 20 DTH as of MY 2003, Y 22 DTR) 2
- Removing and Installing Atmospheric Pressure Sensor 2
- Replace Throttle Valve Solenoid 1
- Removing and Installing Vacuum Container Solenoid 1
- How to Install and Remove the Throttle Bodies 1
- How to Remove and Install the Injectors 21
- How to Check the Fuel Pressure 1
- Replace Mixture Regulator Lambda Sensor 1
- How to Remove and Install the Catalytic Converter Control Unit Lambda Sensor 1
- Replace Dis Ignition Module 3
- Replace Crankshaft Pulse Generator 1
- How to Install and Remove the Suction Pipe Pressure Gauge 2
- Replace Mass Air Flow Meter 1
- How to Remove and Install the Immobiliser Control Unit 1
- Removing and Installing Air Cleaner Housing 1
- How to Remove and Install the Air Intake Manifold 2
- How to Remove and Install the Charge Air Hose 3
- How to Remove and Install the High Pressure Lines from Pressure Chamber to Injectors 6
- How to Remove and Install the High Pressure Line from High Pressure Pump to Pressure Chamber 3
- How to Remove and Install the Pressure Chamber 14
- How to Remove and Install the Pressure Regulator 1
- How to Remove and Install the High Pressure Pump 22
- How to Remove and Install the Oil Leak Hose 3
- How to Remove and Install the Crankshaft Sensor 3
- How to Remove and Install the Common-Rail Pressure Sensor 1
- How to Remove and Install the Switchover Valves Solenoid Valve 1
- How to Remove and Install the Switchover Valves Vacuum Unit 16
- How to Remove and Install the Air-Mass Meter 1
- How to Remove and Install the High Pressure Pump Drive Gear 1
- How to Replace the Sensor, Twinport 2
- How to Replace the Twinport Vacuum Unit 1
- How to Replace the Metering Unit 2