Remove
Important. Observe the relevant environmental regulations when disposing of used engine oil.
- 1. Remove oil filler cap
- 2. Remove oil level dipstick from engine
- 3. Raise vehicle
- 4. Drain engine oil • Place collecting container below • Remove drain plug
- 5. Remove oil filter from oil pan • Place collecting container below • Use Oil Filter Wrench KM-648
- 6. Release centre exhaust pipe with muffler from front exhaust pipe • Remove 2x bolt, 2x spring (1)
- 7. Remove gasket from front exhaust pipe • Prise off using suitable tool
- 8. Remove front exhaust pipe from exhaust manifold and centre exhaust pipe with muffler • Remove 2x bolt, 2x spring (1)
- 9. Remove gasket from exhaust manifold • Prise off using suitable tool
- 10. Release oil pan from transmission • Remove bolt, nut (1) • Remove stud from oil pan – Use suitable tool
- 11. Remove oil pan from engine block • Remove 17x bolt (2) • Release oil pan from engine block using Seal Breaker KMJ-37228
- 12. Remove seal ring from oil pan • Prise off using suitable tool
- 13. Remove dowel pin from oil pan • Prise out using suitable tool
Install
- 14. Clean mating surface of engine block for new oil pan (cleaning one surface)
- 15. Install dowel pin to new oil pan • Push in using suitable tool
- 16. Install new seal ring (1) to oil pan • Apply clean engine oil to seal ring • Push in
- 17. Apply suitable sealant to oil pan Width: 3 mm Height : 2 mm
Important. Tighten 17x bolt symmetrically to avoid oil pan distortion.
- 18. Install oil pan to engine block • Install 17x new bolt 11 Nm • Clean off excess sealant from oil pan and engine block • Remove collecting container
- 19. Secure oil pan to transmission • Install stud to oil pan – Use suitable tool • Install bolt, nut 18 Nm
- 20. Clean mating surfaces of front exhaust pipe and exhaust manifold (cleaning both surfaces)
- 21. Install new gasket to exhaust manifold • Push on
- 22. Clean mating surfaces of front exhaust pipe and centre exhaust pipe with muffler (cleaning both surfaces)
- 23. Install new gasket to front exhaust pipe • Push on
Important. Observe the relevant environmental regulations when disposing of used engine oil.
- 24. Install new oil filter to oil pan • Apply clean engine oil to seal ring • Secure oil filter 14 Nm – Use Oil Filter Wrench KM-648
- 25. Install drain plug 35 Nm to oil pan • Install new sealing washer
- 26. Install front exhaust pipe to exhaust manifold and centre exhaust pipe with muffler • Install 2x spring, 2x bolt 43 Nm
- 27. Secure centre exhaust pipe with muffler to front exhaust pipe • Install 2x spring, 2x bolt 43 Nm
- 28. Lower vehicle
- 29. Install oil level dipstick to engine
- 30. Fill engine with oil to correct level
- 31. Install oil filler cap
- 32. Start engine to prime oil filter • Run engine until oil pressure indicator lamp has extinguished • Stop engine
- 33. Check and correct engine oil level