Contents Wiring diagrams Section: Engine Mechanics - K10B All sections

Recommended Torque Values Opel Agila B

Nm
Battery Connections
Battery earth terminal nut11
Battery positive terminal nut11
Earth Connections
Earth strap to exhaust manifold (heat shield) bolt11
Earth strap to transmission bolt25
Sensors
Camshaft sensor to cylinder head bolt11
Crankshaft position sensor to cylinder block bolt20
Knock sensor to cylinder block bolt23
Catalytic converter control oxygen sensor to exhaust manifold45
Heated mixture control oxygen sensor to exhaust manifold45
Cylinder Head Cover, Ignition Coil Modules and Spark Plugs
Cylinder head cover bolt – 1st stage5
Cylinder head cover bolt – 2nd stage8
Cylinder head cover bolt – 3rd stage11
Ignition coil module to cylinder head cover bolt11
Spark plugs to cylinder head18
Fuel Rail
Fuel rail to cylinder head nut25
Timing Chain Cover
Timing chain cover to cylinder block bolt25
Timing chain cover plug25
Timing Chain and Chain Tensioner
Timing chain tensioner to cylinder block bolt25
Timing chain tensioner adjuster to cylinder block bolt11
Timing chain guide to cylinder block bolt11
Intake Camshaft and Exhaust Camshaft
Intake camshaft bearing cap to cylinder head bolt11
Exhaust camshaft bearing cap to cylinder head bolt11
Exhaust camshaft sprocket bolt60
Cylinder Head, Oil Jet and Manifold Studs
Cylinder head to cylinder block bolt – 1st stage20
Cylinder head to cylinder block bolt – 2nd stage40
Cylinder head to cylinder block bolt – 3rd stage60°
Cylinder head to cylinder block bolt – 4th stage60°
Cylinder head to cylinder block bolt (M8)25
Oil jet to cylinder head3.5
Stud for intake manifold to cylinder head15
Stud for exhaust manifold to cylinder head15
Connecting Rod
Bearing cap to connecting rod bolt, first stage15
Bearing cap to connecting rod bolt, second stage65°
Main Bearing, Crankshaft Pulley and Rear Crankshaft Oil Seal Housing
Main bearing cap to cylinder block bolt – 1st stage20
Main bearing cap to cylinder block bolt – 2nd stage40
Main bearing cap to cylinder block bolt – 3rd stage60°
Main bearing cap to cylinder block bolt – 4th stage60°
Main bearing cap to cylinder block bolt – 5th stage60°
Crankshaft pulley bolt150
Inductive pulse generator to crankshaft bolt11
Engine rear crankshaft oil seal housing to cylinder block bolt11
Engine Lubrication
Oil pressure switch to cylinder block13
Oil filter adapter to oil pan18
Oil filter to oil pan14
Oil pan baffle plate to cylinder block bolt11
Oil pump strainer to oil pan baffle plate bolt11
Oil pump strainer to oil pan baffle plate nut11
Oil pan to cylinder block bolt11
Oil pan to transmission bolt18
Oil pan to transmission nut18
Oil pan drain plug to oil pan35
Oil pump pressure relief valve retainer to oil pump rotor body28
Oil pump rotor body to timing chain cover bolt11
Check inner and outer rotor turn smoothly by hand0.3
Water Pump Pulley, Water Pump and Ribbed V-Belt
Water pump pulley to water pump bolt11
Water pump to cylinder block bolt25
Ribbed V-belt adjuster bolt25
Ribbed V-belt alternator bolt45
Exhaust Manifold (Catalytic Converter), Exhaust Gas Recirculation Valve and Exhaust Pipes
Exhaust manifold (catalytic converter) to cylinder head bolt60
Exhaust manifold (catalytic converter) to cylinder head nut60
Support bracket for exhaust manifold to cylinder head bolt35
Exhaust gas recirculation valve to cylinder head bolt23
Exhaust down pipe to exhaust manifold (catalytic converter) bolt43
Centre exhaust pipe to exhaust down pipe bolt43
Air Conditioning Compressor
Air conditioning compressor to cylinder block bolt25
Engine Mountings
Engine right mounting bolt55
Engine right mounting bracket bolt65
Engine right mounting bracket nut65
Engine rear mounting bracket bolt to cylinder block55
Engine rear mounting bracket bolt to cylinder block bracket55
Engine rear damping block through bolt55
Engine rear mounting lower bolt55
Engine left mounting to bracket55
Engine left mounting bracket to engine55
Engine left mounting bracket to body25
Engine left damping block nut55
Engine left damping block through bolt85
Transmission, Clutch Cover, Flywheel and Starter Motor
Transmission to cylinder block bolt55
Flywheel to crankshaft bolt70
Clutch cover to flywheel bolt30
Starter motor to transmission bolt45
Engine harness terminal to starter motor nut9.8
Subframe
Subframe left side to body bolt150
Subframe right side to body bolt150
Lower Longitudinal Impact Absorber
Lower longitudinal impact absorber left side to body bolt55
Lower longitudinal impact absorber right side to body bolt55
Front Suspension
Lower control arm to steering knuckle left side bolt60
Lower control arm to steering knuckle left side nut60
Lower control arm to steering knuckle right side bolt60
Lower control arm to steering knuckle right side nut60
Stabiliser link rod to stabiliser left side nut50
Stabiliser link rod to stabiliser right side nut50
Tie rod end to steering knuckle left side nut – 1st stage45
Tie rod end to steering knuckle left side nut – 2nd stage60°
Tie rod end to steering knuckle right side – 1st stage45
Tie rod end to steering knuckle right side nut – 2nd stage60°
Axle Shafts
Axle shaft to wheel hub left side nut175
Axle shaft to wheel hub right side nut175
Steering
Intermediate shaft to steering gear bolt25
Road Wheel
Road wheel bolt85