Remove
- 1. Open bonnet
- 2. Detach upper engine cover
- 3. Disconnect battery. • Detach ground cable
- 4. Raise vehicle
- 5. Remove charge air hose (1) • Release 2x clamp
- 6. Release charge air pipe • Remove bolt • Unclip wiring harness
- 7. Lower vehicle
- 8. Remove charge air pipe • Disconnect wiring harness plug for charge air temperature/pressure • Detach vacuum hose • Release clamp – To throttle valve module • Remove bolt
- 9. Detach cooling module wiring harness plug (1) • Unclip wiring harness (2)
- 10. Remove battery holder cover • Unclip coolant hose
- 11. Remove battery. • Detach positive cable • Remove battery bracket – Remove bolt
- 12. Remove battery support. • Disconnect ground distribution – Remove bolt (4) • Disconnect positive distribution – Remove bolt (2) • Unscrew 3x bolt (3) • Unclip coolant hose (1)
- 13. Remove fan housing • Unclip coolant line • Unscrew 2x bolt (arrows)
Note. Remove fan housing upwards carefully
- 14. Detach fan motor on the left • Disconnect wiring harness plug • Unscrew 3x bolt (1)
- 15. Detach fan motor on the right • Disconnect wiring harness plug • Unscrew 3x bolt (2)
- 16. Attach fan motor on the right • Tighten 3x bolt • Connect wiring harness plug.
Install
- 17. Attach fan motor on the left • Tighten 3x bolt • Connect wiring harness plug.
- 18. Install fan housing • Tighten 2x bolt • Clip in coolant line
Note. Carefully insert fan housing
- 19. Attach cooling module wiring harness plug • Attach wiring harness
- 20. Install battery support • Tighten 3x bolt – Tightening torque 15 Nm • Attach ground distribution – Tighten bolt • Attach positive distribution – Tighten bolt • Attach wiring harness • Clip in coolant hose.
- 21. Install battery. • Attach positive cable • Attach cover • Install battery bracket – Tighten bolt
- 22. Fit battery holder cover
- 23. Fit charge air pipe • Tighten bolt • Connect wiring harness plug. • Connect vacuum hose. • Fasten clamp
- 24. Raise vehicle
- 25. Attach charge air pipe • Tighten bolt • Attach wiring harness
- 26. Fit charge air hose
- 27. Lower vehicle
- 28. Connect battery.
- 29. Attach upper engine cover
- 30. Close bonnet
- 31. Program volatile memories