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Automatic Transaxle Control System - 2.0L - Except Hev: Removal & Installation Hyundai Sonata VI

Automatic Trans 18 illustrations ~1414 words

Installation

  1. Installation is reverse of removal. NOTE: In the case of the vehicle equipped with immobilizer or button engine start system, perform "Key Teaching" procedure together (Refer to " «IMMOBILIZER»(ref-424754) " or " «BUTTON ENGINE START SYSTEM»(ref-424769-S15148043262011100100000) " ).
  1. Installation is the reverse of removal. NOTE: After replacement or reinstallation procedure of the valve body assembly, must perform procedures below. Continue to apply liquid gasket at application points at the valve body cover with Ø2.5mm (0.0984in.) thickness. Liquid gasket Part name: Threebond 1281B or LOCTITE FMD-546 Adding automatic transaxle fluid. (Refer to " «HYDRAULIC SYSTEM (FLUID)»(ref-424835-S38954557072011100100000) " )
  1. Installation is the reverse of removal. NOTE: After replacement or reinstallation procedure of the valve body assembly, must perform procedures below. Continue to apply liquid gasket at application points at the valve body cover with Ø2.5mm (0.0984in.) thickness. Liquid gasket Part name: Threebond 1281B or LOCTITE FMD-546 Adding automatic transaxle fluid. (Refer to " «HYDRAULIC SYSTEM (FLUID)»(ref-424835-S38954557072011100100000) " )
  1. Installation is the reverse of removal. NOTE: After replacement or reinstallation procedure of the valve body assembly, must perform procedures below. Continue to apply liquid gasket at application points at the valve body cover with Ø2.5mm (0.0984in.) thickness. Liquid gasket Part name: Threebond 1281B or LOCTITE FMD-546 Adding automatic transaxle fluid. (Refer to " «HYDRAULIC SYSTEM (FLUID)»(ref-424835-S38954557072011100100000) " )
  1. Installation is the reverse of removal. NOTE: After replacement or reinstallation procedure of the valve body assembly, must perform procedures below. Continue to apply liquid gasket at application points at the valve body cover with Ø2.5mm (0.0984in.) thickness. Liquid gasket Part name: Threebond 1281B or LOCTITE FMD-546 Adding automatic transaxle fluid. (Refer to " «HYDRAULIC SYSTEM (FLUID)»(ref-424835-S38954557072011100100000) " ) Perform TCM learning after replacing the automatic transaxle to prevent slow automatic transaxle response, jerky acceleration and jerky startup. (Refer to " «AUTOMATIC TRANSAXLE CONTROL SYSTEM (REPAIR PROCEDURES)»(ref-424834-S36870105312011100100000) " )

Removal

Note. Replacing an on/off solenoid valve (SS-A, SS-B) does not require additional hydraulic pressure adjustment; however, the hydraulic pressure will need to be adjusted after replacing the VFS solenoid valve. If replacing the VFS solenoid valve; also replace the valve body assembly. (Refer to " VALVE BODY " )

Note. Replacing an on/off solenoid valve (SS-A, SS-B) does not require additional hydraulic pressure adjustment; however, the hydraulic pressure will need to be adjusted after replacing the VFS solenoid valve. If replacing the VFS solenoid valve; also replace the valve body assembly. (Refer to " VALVE BODY " )

Note. Replacing an on/off solenoid valve (SS-A, SS-B) does not require additional hydraulic pressure adjustment; however, the hydraulic pressure will need to be adjusted after replacing the VFS solenoid valve. If replacing the VFS solenoid valve; also replace the valve body assembly. (Refer to " VALVE BODY " )

Note. Replacing an on/off solenoid valve (SS-A, SS-B) does not require additional hydraulic pressure adjustment; however, the hydraulic pressure will need to be adjusted after replacing the VFS solenoid valve. If replacing the VFS solenoid valve; also replace the valve body assembly. (Refer to " VALVE BODY " )

Note. Replacing an on/off solenoid valve (SS-A, SS-B) does not require additional hydraulic pressure adjustment; however, the hydraulic pressure will need to be adjusted after replacing the VFS solenoid valve. If replacing the VFS solenoid valve; also replace the valve body assembly. (Refer to " VALVE BODY " )

Note. Replacing an on/off solenoid valve (SS-A, SS-B) does not require additional hydraulic pressure adjustment; however, the hydraulic pressure will need to be adjusted after replacing the VFS solenoid valve. If replacing the VFS solenoid valve; also replace the valve body assembly. (Refer to " VALVE BODY " )

Scheme 820

Scheme 820: Removal
Scheme 820: Removal

Scheme 821

Scheme 821
Scheme 821

Scheme 822

Scheme 822
Scheme 822

Scheme 823

Scheme 823
Scheme 823
  1. Remove the battery and the battery tray. (Refer to " «CHARGING SYSTEM»(ref-424742) " )
  2. Remove the under cover (A). Tightening torque: 7.8 ~ 11.8 N.m (0.8 ~ 1.2 kgf.m, 5.8 ~ 8.7 lb-ft)
  3. Replace new gasket and the plug after draining the automatic transaxle fluid by removing the drain plug. (Refer to " «HYDRAULIC SYSTEM (FLUID)»(ref-424835-S38954557072011100100000) " )
  4. Remove the valve body cover (A) and eyebolt (B). Tightening torque: 13.8 ~ 14.7 N.m (1.3 ~ 1.5 kgf.m, 9.4 ~ 10.8 lb-ft) 34.3 ~ 44.1 N.m (3.5 ~ 4.5 kgf.m, 25.3 ~ 32.6 lb-ft) CAUTION: Always replace the gasket of the eyebolt use new one whenever loosening eyebolt. NOTE: Remove installation bolts in the engine compartment first and
  5. Remove the bolt (3ea) after disconnecting the solenoid valve connector (A) and the oil temperature sensor connector (B). Tightening torque: 9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)
  6. Remove the solenoid valve (A) after removing the solenoid support.

Scheme 824

Scheme 824: Installation
Scheme 824: Installation
  1. Installation is the reverse of removal. NOTE: When installing, apply the ATF oil or white Vaseline to the O-ring (A) not to be damaged. Continue to apply liquid gasket at application points at the valve body cover with Ø2.5mm (0.0984in.) thickness. Liquid gasket Part name: Threebond 1281B or LOCTITE FMD-546 Adding automatic transaxle fluid. (Refer to " «AUTOMATIC TRANSAXLE SYSTEM»(ref-424833-S37146935672011100100000) " )

Note. Replacing an on/off solenoid valve (SS-A, SS-B) does not require additional hydraulic pressure adjustment; however, the hydraulic pressure will need to be adjusted after replacing the VFS solenoid valve. If replacing the VFS solenoid valve; also replace the valve body assembly. (Refer to " VALVE BODY " )

Scheme 825

Scheme 825: Removal
Scheme 825: Removal

Scheme 826

Scheme 826
Scheme 826

Scheme 827

Scheme 827
Scheme 827

Scheme 828

Scheme 828
Scheme 828
  1. Remove the battery and the battery tray. (Refer to " «CHARGING SYSTEM»(ref-424742) " )
  2. Remove the under cover (A). Tightening torque: 7.8 ~ 11.8 N.m (0.8 ~ 1.2 kgf.m, 5.8 ~ 8.7 lb-ft)
  3. Replace new gasket and the plug after draining the automatic transaxle fluid by removing the drain plug. (Refer to " «HYDRAULIC SYSTEM (FLUID)»(ref-424835-S38954557072011100100000) " )
  4. Remove the valve body cover (B) and eyebolt (A). Tightening torque: 34.3 ~ 44.1 N.m (3.5 ~ 4.5 kgf.m, 25.3 ~ 32.6 lb-ft) 13.8 ~ 14.7 N.m (1.3 ~ 1.5 kgf.m, 9.4 ~ 10.8 lb-ft) CAUTION: Always replace the gasket of the eyebolt use new one whenever loosening eyebolt. NOTE: Remove installation bolts in the engine compartment first and
  5. Remove the bolt (3ea) after disconnecting the solenoid valve connector (A) and the oil temperature sensor connector (B). Tightening torque: 9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)
  6. Remove the solenoid valve (A) after removing the solenoid support.

Scheme 829

Scheme 829: Installation
Scheme 829: Installation
  1. Installation is the reverse of removal. NOTE: When installing, apply the ATF oil or white Vaseline to the O-ring (A) not to be damaged. Continue to apply liquid gasket at application points at the valve body cover with Ø2.5mm (0.0984in.) thickness. Liquid gasket Part name: Threebond 1281B or LOCTITE FMD-546 Adding automatic transaxle fluid. (Refer to " «HYDRAULIC SYSTEM (FLUID)»(ref-424835-S38954557072011100100000) " )
  1. Installation is the reverse of removal.

Scheme 830

Scheme 830: Components
Scheme 830: Components

Scheme 831

Scheme 831: Shift Lever Assembly Replacement
Scheme 831: Shift Lever Assembly Replacement

Scheme 832

Scheme 832
Scheme 832

Scheme 833

Scheme 833
Scheme 833
  1. Remove the center console assembly. (Refer to «INTERIOR TRIM & GLASS - EXCEPT HEV»(ref-424764) )
  2. Disconnect sports mode connector (A).
  3. Remove the shift cable (B).
  4. Remove the shift lever assembly (B) by removing the bolts (A-4ea). Tightening torque: 9.8 ~ 14.7 N.m (1.0 ~ 1.5 kgf.m, 7.2 ~ 10.9 lb-ft)
  5. Installation is the reverse of removal. NOTE: Make sure vehicle does not roll before setting room side shift lever and T/M side manual control lever to "N" position.

Scheme 834

Scheme 834: Control Cable Replacement
Scheme 834: Control Cable Replacement

Scheme 835

Scheme 835
Scheme 835

Scheme 836

Scheme 836
Scheme 836
  1. Remove the center console assembly. (Refer to «INTERIOR TRIM & GLASS - EXCEPT HEV»(ref-424764) )
  2. Remove the control cable (B).
  3. Remove the control cable assembly in the vehicle after removing the nuts (B) and the retainer (A). Tightening torque: 9.8 ~ 14.7 N.m (1.0 ~ 1.5 kgf.m, 7.2 ~ 10.9 lb-ft)
  4. Remove the nut (C).
  5. Remove the cable (B) from the bracket (A) at transaxle assembly side (Refer to " «AUTOMATIC TRANSAXLE»(ref-424833-S37146935672011100100000) " ).
  6. Remove the control cable inside of cab.
  1. Installation is the reverse of removal. NOTE: Make sure vehicle does not roll before setting room side shift lever and T/M side manual control lever to "N" position.

Scheme 837

Scheme 837: Adjusting method for T/M control cable
Scheme 837: Adjusting method for T/M control cable
  1. Make sure vehicle does not roll before setting room side shift lever and T/M side manual control lever to "N" position.
  2. Connect room side shift lever and control cable.
  3. Push cable to "F" direction shown to eliminate FREE PLAY.
  4. Tighten adjusting nut (A). Tightening torque: 9.8 ~ 14.7 N.m (1.0 ~ 1.5 kgf.m, 7.2 ~ 10.9 lb-ft)
  5. After adjusting, check to be sure that this part operates as designed at each range of T/M side corresponding to each position of room lever.

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