Contents Wiring diagrams Section: DOHC Petrol Engine All sections

Recommended Torque Values (Group J) Opel Vivaro A

Nm
Accelerator pedal bolt8
Air cleaner housing screw9
Air conditioning compressor bolt25
Alternator to support bracket bolt25
Ancillary support bracket bolt44
Battery cover screw8
Battery negative lead nut6
Camshaft pulley nut30 + 86°
Coolant pump bolt17
Crankshaft bearing cap bolt20 + 62°
Crankshaft pulley bolt40 + 110°
Cylinder head bolt – 1st stage20 + 100°
Cylinder head bolt – 2nd stage100°
Engine breather cover bolt10
Engine damping block, left, to support bracket bolt44
Engine damping block, left, to support bracket nut60
Engine damping block, right, to support bracket bolt44
Engine damping block, right, to inner wing bolt100
Engine lifting eye, flywheel end, bolt9
Engine lifting eye, timing end, bolt28
Engine splash panel bolt8
Engine splash panel screw6
Engine and transmission undershield (up to MY 2006)6
Engine and transmission undershield (as of MY 2007)8
Exhaust manifold nut18
Flywheel bolt50
Fuel rail bolt9
Fuel rail cover bolt25
Ignition coil bolt12
Intake manifold bolt, upper, bolt9
Intake manifold, lower, bolt21
Oil baffle plate bolt24
Oil drain plug15
Oil pan bolt – 1st stage18
Oil pan bolt – 2nd stage15
Oil pressure switch38
Oil pump bolt24
Oil separator bolt10
Power steering pump bolt22
Ribbed V-belt tensioner bolt55
Spark plug27
Thermostat housing bolt13
Throttle valve housing bolt9
Timing belt cover, upper, M10 bolt, nut38
Timing belt cover, upper, M8 bolt, nut18
Timing belt cover, lower, M8 bolt18
Timing belt cover, lower, M6 bolt8
Timing belt guide roller bolt50
Timing belt pre-tension nut7
Timing belt tensioner nut28
Torque stabiliser, lower, to subframe bolt100
Torque stabiliser, lower, to support bracket bolt180
Torque stabiliser, upper, to chassis bolt100
Torque stabiliser, upper, to support bracket bolt100
Crankshaft position pin blanking bolt20
Radiator splash shield6
Wheel bolt140
Primary oxygen sensor45
Upper heat shield to exhaust manifold10
Heat shield to sub frame15
Catalytic converter to exhaust manifold21
Heater fan housing to bulkhead10
Drive shaft to transmission21
Steering knuckle to spring strut180
Earth lead and wiring harness to transmission21
Fuel tank47
Front grille2
Earth lead to chassis8
Front crossmember to sidemember60
Power steering return pipe to radiator support21
Power steering line to transmission21
Radiator support44
Refrigerant pipe to A/C compressor/condenser8
Radiator splash shield to support crossmember8
Thermostat housing bleed bolt10
Con rod cap bolt20 + 40°
Oil pan to transmission44
Engine support to block60
Oil seal housing to block15
Cylinder head cover bolts – 1st stage (specific bolts)8
Cylinder head cover bolts – 2nd stage (specific bolts)12
Cylinder head cover bolts – 3rd stage (specific bolts)12
Oil level sensor30
Oil seperator to camshaft housing cover13
Coolant inlet pipe to engine10
Power steering pipe to engine21
Power steering pipe to pump24
Brake caliper to steering knuckle100
Stabiliser link to spring strut60
Drive shaft centre bearing to support bracket8
Drive shaft nut280
Exhaust manifold heat shield10
Transmission mounting stud to cylinder block8
Clutch disc to flywheel20
Transmission to engine45
Starter bolt44
Coolant temperature sensor33
Knock control sensor20
Radiator undershield6
Ribbed V-belt guide roller21