Remove
- 1. Release coolant pipe (1) from 2x integral clip (2)
- 2. Release resonance box assembly, then move to one side • Release retaining strap (2) from support bracket • Release hose (1) from cover for air cleaner housing
- 3. Remove cover (2) from air cleaner housing • Remove 2x screw (1)
- 4. Remove air cleaner housing (1) from intake manifold • Remove 2x bolt
- 5. Disconnect harness connector (1) from throttle valve housing
- 6. Release breather pipe (1) from throttle valve assembly (2), then move to one side
- 7. Remove throttle valve housing (1) from cylinder head • Remove 3x bolt
- 8. Remove vacuum sensor (2) from intake manifold • Release harness connector (1)
- 9. Remove brake servo hose (1) from intake manifold (2) • Release clip
- 10. Disconnect 4x harness connector (1) from 4x ignition coil • Release harness from 4x integral clip
- 11. Remove air temperature sensor (2) from intake manifold • Disconnect harness connector (1)
- 12. Remove upper intake manifold from lower intake manifold • Remove 7x bolt, 5x seal ring
Install
- 13. Install new upper intake manifold to lower intake manifold • Install 5x new seal ring • Secure 7x bolt 9 Nm in sequence shown
- 14. Install 4x harness connector (1) to 4x ignition coil • Secure harness to 4x integral clip on upper intake manifold
- 15. Connect brake servo hose (1) to intake manifold (2) • Secure clip
- 16. Install harness connector (1) to air temperature sensor (2)
- 17. Install harness connector (1) to vacuum sensor (2)
- 18. Install throttle valve housing (1) to cylinder head • Install 3x bolt 9 Nm
- 19. Install breather pipe (1) to throttle valve assembly (2)
- 20. Install harness connector (1) to throttle valve housing
- 21. Install air cleaner housing (1) to intake manifold • Install 2x bolt 9 Nm
- 22. Install cover (2) to air cleaner housing • Install 2x screw (1)
- 23. Install resonance box assembly • Install hose (1) to air cleaner housing • Secure strap (2) to support bracket
- 24. Secure coolant pipe (1) to 2x integral clip (2)