Remove
- 1. Release air intake pipe from bracket (2) • Release strap (1) • Release air intake pipe from housing cover (3) – Pull off – Move air intake pipe to one side
Important. Care must be taken not to damage camshaft ends when removing blanking plugs.
- 2. Remove 2x blanking plug (1) • Prise out 2x camshaft cap using suitable tool
- 3. Raise vehicle
- 4. Remove engine and transmission undershield from vehicle
- 5. Remove right splash shield • Release washer hose (if installed) from 2x clip • Remove 2x bolt, screw
- 6. Remove blanking bolt (1)
- 7. Rotate engine to top dead centre (TDC) • Use rear of 2x camshaft offset slot as guide – Offset slot downwards
- 8. Install crankshaft pin (1) KM-6031
- 9. Lower vehicle
- 10. Check camshaft timing • Install Camshaft Locking Tool KM-6233 – Install bolt
Install
- 11. Remove Camshaft Locking Tool KM-6233 • Remove bolt
- 12. Install 2x blanking plug (1) • Use Installer KM-6231 for 57 mm diameter cap • Use Installer KM-6232 for 43 mm diameter cap
- 13. Secure air intake pipe to housing cover (3) • Push in • Secure air intake pipe to bracket (2) • Secure strap (1)
- 14. Raise vehicle
- 15. Remove Crankshaft Pin (1) KM-6031
- 16. Install blanking bolt (1) • Apply locking compound to thread of bolt – see “Sealants, Lubricants and Locking Compounds”
- 17. Install right side splash shield • Install 2x bolt 8 Nm , screw • Secure washer hose (if installed) to 2x clip
- 18. Install engine and transmission undershield to vehicle
- 19. Lower vehicle