How to Replace the Oil Separator Opel Vivaro A

Remove

1. 1. Remove engine cover insulation • Remove 3x bolt cover (1) • Remove 3x bolt

2. 2. Remove oil dipstick
3. 3. For vehicles up to MY2006, disconnect hose (1) from intercooler, then move to one side • Release bracket from upper front panel – Remove bolt • Release clip
4. 4. For vehicles as of MY2007, remove pipe (2) from intercooler and intake manifold • Release 2x clip

5. 5. Remove pipe from oil separator • Release 2x clip (1 and 2) – Move pipe to one side

6. 6. Remove hose (1) from oil separator • Pull off
7. 7. Remove hose (2) from oil separator • Pull off

8. 8. Remove oil separator from engine • Remove 2x bolt (1)

9. 9. Remove O ring (1) from oil separator

Install

10. 10. Install O ring (1) to oil separator

11. 11. Install oil separator to engine • Install 2x bolt (1)

12. 12. Install hose (2) to oil separator • Push on
13. 13. Install hose (1) to oil separator • Push on

14. 14. Install pipe to oil separator • Secure 2x clip (1 and 2)

15. 15. For vehicles up to MY2006, connect hose (1) to intercooler • Secure clip • Secure bracket to upper front panel – Install bolt
16. 16. For vehicles as of MY2007, install pipe (2) to intake manifold and intercooler • Secure 2x clip

17. 17. Install oil dipstick
18. 18. Install engine cover insulation • Install 3x bolt • Install 3x bolt cover (1)