Engine with Transmission, Remove and Install
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Battery leads and battery.
Bonnet - see operation in group A.
| Heater air intake ducting. | |||
|---|---|---|---|
| .P. T3344.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Engine and transmission undershields - bolts.
| Drain cooling system. | |||
|---|---|---|---|
| .P. T1251.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Front panelling, grille, front body crossmember assembly - see operations in group A.
Radiator and cooling fan assembly - see corresponding operations.
Vehicle jack.
| Air cleaner hose to intake manifold. | |||
|---|---|---|---|
| .P. T3207.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
| Engine harness from control unit (2), inline fuse carriers, preheater control unit (1), engine relays (4), fuse box (3), positive battery lead (5), coolant reservoir, all body clips and brackets, negative earth lead from bulkhead panel and position over engine assembly. | |||
| .P. T3299.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Engine inspection cover from inside vehicle - nuts.
| Brake vacuum hose, from vacuum pump. | |||
|---|---|---|---|
| .P. T3057.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Accelerator cable from fuel injection pump lever and clip on inlet manifold.
Fuel hoses from fuel injection pump.
Heater hoses (2) from heater assembly.
Engine harness (4) from body harnesses at (1 and 5).
| Body harness support bracket (3) from bulkhead. | |||
|---|---|---|---|
| .P. T3300.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Ribbed V-belt - see corresponding operation.
Power steering pump drive pulley and pump from bracket on cylinder block, release pipes/hoses from clips, reservoir from bracket and position whole assembly on battery carrier (hydraulic lines not disconnected).
| Heater control valve from heater fan assembly, then move heater control valve to one side. | |||
|---|---|---|---|
| .P. T3301.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
| Exhaust down pipe from exhaust manifold. | |||
| .P. T3093.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Gear lever and clutch release cable from transmission - see operation in group K.
Power steering hoses/pipes from transmission.
Both drive shaft assemblies from final drive unit - see operation in group E.
Speedometer cable from transmission.
Transmission breather hoses from chassis.
| .D. ICON02.tif | 0,75 | 0,75 | tiff;; Install, Connect |
Lifting equipment to engine lifting brackets.
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Engine damping blocks and support brackets from engine or front crossmember or both.
Engine and transmission assembly from vehicle.
| .P. T3210.tif | 9 | 7,5 | tiff;; |
|---|---|---|---|
| .D. ICON02.tif | 0,75 | 0,75 | tiff;; Install, Connect |
Engine and transmission to vehicle - carefully lower into position.
Engine damping blocks and support brackets to engine and crossmember (see illustration).
| ..D. ICON09.tif | 0,75 | 0,75 | tiff;; Tighten (Torque) |
Engine damping blocks, bolts/nuts - 48 Nm.
Crossmember bolts - 60 Nm.
| ..D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Lifting equipment from engine lifting brackets.
| .D. ICON02.tif | 0,75 | 0,75 | tiff;; Install, Connect |
Both drive shaft assemblies to final drive unit - see operation in group E.
Power steering hoses/pipes to transmission.
Clutch release cable and gear lever to transmission - see operation in group K.
Speedometer cable to transmission.
Transmission breather hoses to chassis.
| Heater control valve to heater fan assembly. | .P. T3210.tif | 9 | 7,5 | tiff;; |
|---|---|---|---|---|
| .D. ICON02.tif | 0,75 | 0,75 | tiff;; Install, Connect | |
| Exhaust down pipe to exhaust manifold. | ||||
| .P. T3093.tif | 9 | 7,5 | tiff;; | |
| .D. ICON02.tif | 0,75 | 0,75 | tiff;; Install, Connect |
Reservoir and bracket to body.
Pipes/hoses to bracket clamps on engine.
Power steering pump and drive pulley to engine.
Ribbed V-belt - see corresponding operation.
| .D. ICON02.tif | 0,75 | 0,75 | tiff;; Install, Connect |
Body harness support bracket (3) to bulkhead.
Engine harness (4) to body harnesses at (1 and 5).
Heater hoses (2) to heater assembly.
Fuel hoses to fuel injection pump.
| Accelerator cable to fuel injection pump lever and clip on inlet manifold. | |||
|---|---|---|---|
| .P. T3300.tif | 9 | 7,5 | tiff;; |
| .D. ICON02.tif | 0,75 | 0,75 | tiff;; Install, Connect |
Brake vacuum hose to vacuum pump.
| Engine rear cover to inside vehicle - nuts. | |||
|---|---|---|---|
| .P. T3057.tif | 9 | 7,5 | tiff;; |
| .D. ICON02.tif | 0,75 | 0,75 | tiff;; Install, Connect |
Lay harness into position.
Negative earth lead to bulkhead panel earth point.
Harness to fuse box (3), inline fuse carriers, relays for engine (4) and preheater control unit (1), positive battery lead (5), coolant reservoir.
Electronic control unit (2).
| Clips and brackets. | |||
|---|---|---|---|
| .P. T3299.tif | 9 | 7,5 | tiff;; |
| .D. ICON02.tif | 0,75 | 0,75 | tiff;; Install, Connect |
Radiator and cooling fan assembly - see corresponding operations.
Front body crossmember, grille and front panelling.
Vehicle jack.
| Air cleaner hose to intake manifold. | |||
|---|---|---|---|
| .P. T3207.tif | 9 | 7,5 | tiff;; |
| .D. ICON02.tif | 0,75 | 0,75 | tiff;; Install, Connect |
Engine and transmission undershields.
| Refill cooling system. | |||
|---|---|---|---|
| .P. T1251.tif | 9 | 7,5 | tiff;; |
| .D. ICON02.tif | 0,75 | 0,75 | tiff;; Install, Connect |
Bonnet - see operation in group A.
Battery leads and battery.
| Heater air intake ducting to fan unit. | |||
|---|---|---|---|
| .P. T3050.tif | 9 | 7,5 | tiff;; |