Engine Without Transmission, Remove and Install
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Engine and transmission undershields - bolts.
Drain engine coolant.
Radiator - see corresponding operation.
Air cleaner assembly (1) - see corresponding operation.
Heater fan intake ducting (3) - release from spring clips.
Brake servo hose (2) and throttle cable (4) from intake manifold and engine top cover - bolt and clips.
Brake servo hose (2) from vacuum pump - clip.
Throttle cable (4) from injection pump lever.
| By-pass hose from thermostat housing and release from clip. | |||
|---|---|---|---|
| .P. T1252.tif | 9 | 7,5 | tiff;; |
Harness connectors from alternator.
Harness connector from oil pressure switch.
| Harness from right-hand side of engine block. | |||
|---|---|---|---|
| .P. T1188.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Exhaust front pipe from exhaust manifold - nuts.
Top and bottom radiator hoses from engine- clips.
| Transmission coolant hoses from right-hand side of engine block. | |||
|---|---|---|---|
| .P. T1016.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Engine rear cover from inside vehicle - nuts.
Heater hose from pipe at rear of cylinder head - clip.
Coolant hose from heater pipe - clip.
Harness connectors (arrowed) from coolant temperature sensors/switches.
| Harness from rear of cylinder head and withdraw into vehicle. | |||
|---|---|---|---|
| .P. T0810.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Power steering pump hydraulic reservoir - drain and remove reservoir - see operation in group M.
| Power steering pressure hose from power steering pump. | |||
|---|---|---|---|
| .P. T1454.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Fuel return pipe from injection pump - at banjo connection.
Fuel feed pipe from injection pump.
Harness from glow plug wires.
Harness connector from electronics unit.
Harness connector from cold start device.
Harness connector from idle speed microswitch.
Engine compartment fuse box/bracket.
Engine compartment relay box.
Harness connectors from rear of engine compartment.
| Harness from rear engine compartment panel. | |||
|---|---|---|---|
| .P. T1026.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Battery positive lead from starter and release harness from starter shield.
| Harness connector from starter solenoid switch. | |||
|---|---|---|---|
| .P. T1189.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Harness connector from oil temperature switch.
Harness from left side of engine and move clear.
Cooling fan harness from front crossmember.
Front crossmember assembly.
Oil cooler pipes from oil filter housing.
| Switch, oil filter and housing shown removed on illustration. | |||
|---|---|---|---|
| .P. T1473.tif | 9 | 7,5 | tiff;; |
Attach lifting equipment to engine and to hoist.
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Engine damping blocks and brackets - bolts.
Engine assembly - lift engine, taking care not to damage fuel pipes, brake pipes etc.
Right engine damping block illustrated.
| .D. ICON02.tif | 0,75 | 0,75 | tiff;; Install, Connect |
Engine assembly into engine compartment, taking care not to damage fuel pipes, brake pipes etc.
| Engine damping blocks and brackets - bolts. | |||
|---|---|---|---|
| .P. T1025.tif | 9 | 7,5 | tiff;; |
| .D. ICON02.tif | 0,75 | 0,75 | tiff;; Install, Connect |
Oil cooler pipes to oil filter housing.
Front crossmember assembly.
Cooling fan harness to front crossmember.
Harness to left side of engine.
Harness connector to oil temperature switch.
| Switch, oil filter and housing shown removed on illustration. | |||
|---|---|---|---|
| .P. T1473.tif | 9 | 7,5 | tiff;; |
| .D. ICON02.tif | 0,75 | 0,75 | tiff;; Install, Connect |
Harness connector to starter solenoid switch.
| Battery positive lead to starter and attach harness to starter shield. | |||
|---|---|---|---|
| .P. T1189.tif | 9 | 7,5 | tiff;; |
| .D. ICON02.tif | 0,75 | 0,75 | tiff;; Install, Connect |
Harness to rear engine compartment panel.
Harness connectors to rear of engine compartment.
Engine compartment relay box.
Engine compartment fuse box/bracket.
Harness connector to idle speed microswitch.
Harness connector to cold start device.
Harness connector to electronic unit.
Harness to glow plug wires.
Fuel feed pipe to injection pump.
| Fuel return pipe to injection pump - at banjo connection. | |||
|---|---|---|---|
| .P. T1026.tif | 9 | 7,5 | tiff;; |
| .D. ICON02.tif | 0,75 | 0,75 | tiff;; Install, Connect |
Power steering pressure hose to power steering pump.
Power steering pump hydraulic reservoir - see operation in group M.
| Replenish hydraulic reservoir and bleed system - see operation in group M. | |||
|---|---|---|---|
| .P. T1454.tif | 9 | 7,5 | tiff;; |
| .D. ICON02.tif | 0,75 | 0,75 | tiff;; Install, Connect |
Harness to rear of cylinder head.
Harness connectors (arrowed) to coolant temperature sensor/switches.
Coolant hose to heater pipe - clip.
Heater hose to pipe at rear of cylinder head - clip.
| Engine rear cover - nuts. | |||
|---|---|---|---|
| .P. T0810.tif | 9 | 7,5 | tiff;; |
| .D. ICON02.tif | 0,75 | 0,75 | tiff;; Install, Connect |
Transmission coolant hoses to right-hand side of cylinder block - clips.
Top and bottom radiator hoses to engine - clips.
| Exhaust front pipe to exhaust manifold - nuts. | |||
|---|---|---|---|
| .P. T1016.tif | 9 | 7,5 | tiff;; |
| .D. ICON02.tif | 0,75 | 0,75 | tiff;; Install, Connect |
Harness to right-hand side of engine block.
Harness connector to oil pressure switch.
| Harness connectors to alternator. | |||
|---|---|---|---|
| .P. T1188.tif | 9 | 7,5 | tiff;; |
| .D. ICON02.tif | 0,75 | 0,75 | tiff;; Install, Connect |
By-pass hose to thermostat housing - clips.
Throttle cable (4) to injection pump lever - adjust if necessary.
Brake servo hose (2) to vacuum pump - clip.
Brake servo hose (2) and throttle cable (4) to intake manifold and engine top cover - bolt and clips.
Heater fan intake ducting (3) - spring clips.
| Air cleaner assembly (1) - see corresponding operation. | |||
|---|---|---|---|
| .P. T1252.tif | 9 | 7,5 | tiff;; |
| .D. ICON02.tif | 0,75 | 0,75 | tiff;; Install, Connect |
Radiator - see corresponding operation.
Engine undershield (arrowed) and transmission undershield - bolts.
| Replenish engine coolant. | |||
|---|---|---|---|
| .P. T1251.tif | 9 | 7,5 | tiff;; |