Remove
- 1. Relieve fuel pressure – see operation “Fuel System Depressurise”
- 2. Disconnect battery negative lead • Release nut
- 3. Remove air cleaner resonator from air intake hose (1) and bracket (2) • Release air cleaner resonator from air intake hose – For K10B engine, release 2x clip – For K12B engine, release clip • Remove air cleaner resonator from bracket – Release 2x rubber locator
- 4. Release air cleaner assembly (1) from cylinder head cover • Pull off to release 2x rubber locator • Remove cover and air cleaner element from air cleaner assembly – Release 2x clip (2), 2x locator
- 5. For K12B engine, disconnect 4x harness connector (1) from 4x fuel injector
- 6. For K10B engine, disconnect 3x harness connector from 3x fuel injector
- 7. Release engine harness from fuel distribution pipe • Release 2x clip
- 8. Disconnect fuel hose (2) from fuel distribution pipe • Release clip • Install 2x blanking plug
- 9. Remove fuel distribution pipe from cylinder head • Remove 2x nut (1)
- 10. For K12B engine, remove 4x fuel injector (3) from fuel distribution pipe • Pull out
- 11. For K12B engine, remove 4x seal (4) from 4x fuel injector
- 12. For K10B engine, remove 3x fuel injector from fuel distribution pipe • Pull out
- 13. For K10B engine, remove 3x seal from 3x fuel injector
Install
- 14. For K12B engine, install 4x new seal (4) to 4x fuel injector (3)
- 15. For K12B engine, install 4x fuel injector to new fuel distribution pipe • Push in
- 16. For K10B engine, install 3x new seal to 3x fuel injector
- 17. For K10B engine, install 3x fuel injector to fuel distribution pipe • Push in
- 18. Install fuel distribution pipe to cylinder head • Install 2x nut (1) 25 Nm
- 19. Connect fuel hose (2) to fuel distribution pipe • Remove 2x blanking plug • Secure clip
- 20. Secure engine harness to fuel distribution pipe • Secure 2x clip
- 21. For K12B engine, connect 4x harness connector (1) to 4x fuel injector
- 22. For K10B engine, connect 3x harness connector to 3x fuel injector
- 23. Install air cleaner element and cover to air cleaner assembly (1) • Secure cover to air cleaner assembly – Secure 2x locator, then secure 2x clip (2)
- 24. Secure air cleaner assembly to cylinder head cover • Push on to secure 2x rubber locator
- 25. Install air cleaner resonator to air intake hose (1) and bracket (2) • Install air cleaner resonator to bracket – Secure 2x rubber locator • Secure air cleaner resonator to air intake hose – For K10B engine, secure 2x clip – For K12B engine, secure clip
- 26. Connect battery negative lead • Secure nut 11 Nm
- 27. Program all volatile memories – see operation “Program Volatile Memories”