Contents Wiring diagrams Section: DOHC Diesel Engine All sections

Recommended Torque Values Opel Agila A

Nm
Starter on cylinder block25
Drive gear, exhaust camshaft150
Exhaust manifold to cylinder block15 Nm + 30°
Exhaust gas recirculation valve to cylinder head22
Engine vent exhaust port to cylinder block9
Right engine damping block adapter to cylinder block60
Right engine damping block adapter to cylinder head60
Battery clamp to battery5.5
Fastening clamps of air intake and charge air hoses3.5
Cover - oil filter housing on oil filter housing25
Torsional vibration damper to torsional vibration damper flange25
Pressure regulating valve to pressure chamber9
Pressure chamber to pressure chamber bracket25
Thrust plate to flywheel14
Intake manifold to cylinder head25
Torsional vibration damper flange to crankshaft230
Accelerator pedal to bulkhead9
Guide joints to steering knuckle60
Alternator to alternator support22
Transmission to transmission bracket40
Transmission to cylinder block60
Base plate to cylinder block (M8)30
Base plate to cylinder block (M10)20 Nm + 90°
Glow plugs to cylinder head10
Alternator support to cylinder block22
Compressor support to cylinder block22
EGR cooler bracket to cylinder block22
Transmission bracket to cylinder block base plate30
Injector bracket to camshaft housing20
Left engine damping block bracket to transmission55
Right engine damping block bracket to right engine damping block support55
Pressure chamber bracket to camshaft housing25
EGR cooler bracket to cylinder block22
Exhaust manifold heat shield to exhaust manifold9
High pressure line to high pressure pump M1224
High pressure lines to pressure chamber M1428
High pressure lines to injector M1224
High pressure pump to camshaft housing15
Refrigerant line to compressor25
Refrigerant lines to condenser10
Catalytic converter to transmission25
Catalytic converter to turbocharger25
Ribbed V-belt tensioner to cylinder block50
Coolant pump to cylinder block9
Coolant supply line to oil filter housing9
Coolant pipe to cylinder block9
EGR cooler to EGR valve25
Rear engine damping block to rear engine damping block bracket55
Left engine damping block to left engine damping block bracket55
Right engine damping block to right engine damping block adapter55
Right engine damping block with right engine damping block bracket to side member55
Right engine damping block with right engine damping block bracket to wheel housing55
Engine transport shackle to exhaust manifold25
Camshaft housing to cylinder head (M8)25
Camshaft housing to cylinder head (M7)18
Oil drain bolt20
Oil separator to intake manifold9
Oil filter housing on cylinder block9
Oil dipstick guide tube to intake manifold9
Turbocharger oil return line to turbocharger9
Turbocharger oil return line to cylinder block9
Turbocharger oil feed line to oil filter housing12
Turbocharger oil feed line to turbocharger12
Oil baffle plate to cylinder block base plate9
Oil pan to cylinder block base plate9
Oil pan to timing case9
Oil spray nozzle (piston cooling) to cylinder block9 1)
Inside of oil pipe to cylinder block6
Con-rod bearing cap to con-rod20 Nm + 40°
Wheel on wheel hub110
EGR pipe in intake manifold9
Engine vent pipe to cylinder block9
Engine vent pipe to intake manifold8
Engine vent pipe to thermostat housing8
Clamp, air intake hose3.5
Oil pressure sensor to cylinder head32
Coolant temperature sensor to thermostat housing34 1)
Charge pressure sensor to intake manifold9
Camshaft sensor to camshaft housing7
Crankshaft sensor to cylinder block9
Rail pressure sensor to pressure chamber70
Ribbed V-belt tensioner to cylinder block50
Tie rods to steering knuckle45
Stabiliser to crossmember45
Timing case to cylinder block9
Timing case to cylinder head9
Timing chain tensioner to cylinder block9
Timing chain tension rail to cylinder block9
Timing chain sliding rail to cylinder block9
Flywheel on crankshaft44
Thermostat housing to cylinder head25
Turbocharger to exhaust manifold25
Vacuum pump to camshaft housing2)
EGR valve to cylinder head22
Compressor to compressor support22
Closure bolt, camshaft housing15 1)
Closure bolt, cylinder head (M10)7
Closure bolt, cylinder head (M20)22
Closure bolt, cylinder head (M12)20
Heat exchanger to oil filter housing9
Toothed gear, intake camshaft150
Toothed gear, exhaust camshaft150
Cylinder head on cylinder block40 Nm + 90° + 90°

1

) Recut threads before re-use and apply thread locking compound (red). Installation time including torque test is max. 10 min.

2

) 2-stage tightening sequence: I) 5 Nm; II) 20 Nm