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Engine Control Module (ECM) Diagnostic Trouble Codes - 4 of 9: Other Volvo V50 I рестайлинг

Testing & Diagnostics 10 illustrations ~10820 words

FAULT-TRACING

see FAULT-TRACING

CHECKING THE FUEL PRESSURE SENSOR

Note. If diagnostic trouble codes (DTC) for the fuel pressure sensor or atmospheric pressure sensor are stored, these diagnostic trouble codes (DTC) must be fault-traced and remedied first.

HINT: The method below is used to check whether the diagnostic trouble code (DTC) was caused by a faulty fuel pressure sensor. This can be done by comparing the fuel pressure sensor signal (displayed in VIDA or appropriate scan tool) with the actual fuel pressure (displayed on a manometer connected to the wiring for the fuel injection system). This method assumes that the manometer for measuring fuel pressure is correctly calibrated.

Scheme 85

Scheme 85: CHECKING THE FUEL PRESSURE SENSOR

Scheme 86

Scheme 86
  1. Connect the manometer. See: «FUEL PRESSURE GAUGE»(ref-479171-S17915099052012061200000) CAUTION: The pressure in the fuel injection system can reach approximately 650 kPa when this diagnostic trouble code (DTC) is stored. Use an adapted manometer.
  2. Run the engine to operating temperature. Allow the engine to idle.
  3. Air conditioning (A/C) off. Read off the relative fuel pressure. The relative fuel pressure is calculated from the fuel pressure sensor and the atmospheric pressure sensor signal (= absolute pressure minus atmospheric pressure). Check that the value on the manometer and the value displayed in VIDA (or appropriate scan tool) are the same. If the values are different, the circuit for the fuel pressure sensor is defective.

Is the fuel pressure sensor correct?

  1. YES Refer to «CHECKING COMPONENTS»(ref-466656-S12507353182012042500000)
  2. NO Refer to «CHECKING THE COMPONENT AND WIRING»(ref-466656-S23632317162012042500000)

CHECKING COMPONENTS

Check that the fuel level in the tank is not too low (almost no fuel).

Check the connectors between the fuel pump (FP) control module and the fuel pump (FP). Check for contact resistance. Check for oxidation.

Check the fuel lines and fuel filter for blockage and leaks.

Remedy as necessary.

Try a new fuel pump (FP) if no fault is found during the above fault-tracing.

HINT: The diagnostic trouble code (DTC) can also be caused by a defective fuel pump (FP) control module.

Other information

  1. see «FUEL PUMP AND LEVEL SENSOR UNIT»(ref-466648-S13268810382012042500000)
  2. see «FUEL PUMP DRIVER MODULE (2005, 2006)»(ref-466594-S03260019312012042500000) , or «FUEL PUMP DRIVER MODULE (2007-2010)»(ref-466594-S41380616252012042500000)
  3. see «CHECKING WIRING AND TERMINALS»(ref-466589-S05251896242012042500000)
  1. Continue Refer to «VERIFICATION»(ref-466656-S36607974212012042500000)

VERIFICATION

HINT: After carrying out the repair, check that the fault has been remedied.

Scheme 87

Scheme 87: VERIFICATION
  1. Reinstall the connectors, components etc.
  2. Start the engine and run it to normal operating temperature. Read off the fuel pump (FP) load. Check that the engine starts and that the signal is approximately 35 % (±5 %) when the engine is idling at operating temperature.

Is the function correct?

  1. YES VERIFIED: Troubleshooting has been completed.
  2. NO Refer to «INFORMATION»(ref-466656-S33951690662012042500000)

FAULT-TRACING INFORMATION

The fault should have been detected and remedied. As this is not the case fault-tracing has failed.

Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.

FAULTY SIGNAL

See FAULTY SIGNAL

Note. If diagnostic trouble codes (DTC) for the fuel pressure sensor or atmospheric pressure sensor are stored, these diagnostic trouble codes (DTC) must be fault-traced and remedied first.

HINT: The method below is used to check whether the diagnostic trouble code (DTC) was caused by a faulty fuel pressure sensor. This can be done by checking whether the fuel pressure sensor signal (displayed in VIDA or appropriate scan tool) is unstable, while the actual fuel pressure (displayed on a manometer connected to the wiring for the fuel injection system) is stable.

  1. Connect the manometer. See: «FUEL PRESSURE GAUGE»(ref-479171-S17915099052012061200000) CAUTION: The pressure in the fuel injection system can reach approximately 650 kPa when this diagnostic trouble code (DTC) is stored. Use an adapted manometer.
  2. Run the engine to operating temperature. Allow the engine to idle.
  3. Air conditioning (A/C) off. Read off the relative fuel pressure. The relative fuel pressure is calculated using the signals from the fuel pressure sensor and the atmospheric pressure sensor (= absolute pressure minus atmospheric pressure). Check the value on the manometer and the value displayed in VIDA (or appropriate scan tool). If the fuel pressure sensor signal (displayed in VIDA or appropriate scan tool) is unstable while the actual fuel pressure (displayed on the manometer connected to the wiring for the fuel injection system) is stable, this indicates that the circuit for the fuel pressure sensor is defective.

Is the fuel pressure sensor correct?

  1. YES Refer to «CHECKING COMPONENTS»(ref-466656-S25834042342012042500000)
  2. NO Refer to «CHECKING THE COMPONENT AND WIRING»(ref-466656-S19678664352012042500000)

Check that the fuel level in the tank is not too low (almost no fuel).

Check the connectors between the fuel pump (FP) control module and the fuel pump (FP). Check for contact resistance. Check for oxidation.

Check the fuel lines and fuel filter for blockage and leaks.

Remedy as necessary.

Try a new fuel pump (FP) if no fault is found during the above fault-tracing.

HINT: The diagnostic trouble code (DTC) can also be caused by a defective fuel pump (FP) control module.

Other information

  1. see «FUEL PUMP AND LEVEL SENSOR UNIT»(ref-466648-S13268810382012042500000)
  2. see «FUEL PUMP DRIVER MODULE (2005, 2006)»(ref-466594-S03260019312012042500000) , or «FUEL PUMP DRIVER MODULE (2007-2010)»(ref-466594-S41380616252012042500000)
  3. see «CHECKING WIRING AND TERMINALS»(ref-466589-S05251896242012042500000)
  1. Continue Refer to «VERIFICATION»(ref-466656-S18357321412012042500000)

HINT: After carrying out the repair, check that the fault has been remedied.

  1. Connect the manometer. See: «FUEL PRESSURE GAUGE»(ref-479171-S17915099052012061200000)
  2. Run the engine to operating temperature. Allow the engine to idle.
  3. Air conditioning (A/C) off. Read off the relative fuel pressure. The relative fuel pressure is calculated from the fuel pressure sensor and the atmospheric pressure sensor signal (= absolute pressure minus atmospheric pressure). Check that the value on the manometer and the value displayed in VIDA (or appropriate scan tool) are the same. If the values are different, this indicates incorrect function.

Is the function OK?

  1. YES VERIFIED: Troubleshooting has been completed.
  2. NO Refer to «INFORMATION»(ref-466656-S42618229412012042500000)

The fault should have been detected and remedied. As this is not the case fault-tracing has failed.

Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.

SIGNAL MISSING

See SIGNAL MISSING

Note. If diagnostic trouble codes (DTC) for the fuel pressure sensor or atmospheric pressure sensor are stored, these diagnostic trouble codes (DTC) must be fault-traced and remedied first.

HINT: The method below is used to check whether the diagnostic trouble code (DTC) was caused by a faulty fuel pressure sensor. This can be done by comparing the fuel pressure sensor signal (displayed in VIDA or appropriate scan tool) with the actual fuel pressure (displayed on a manometer connected to the wiring for the fuel injection system).

  1. Connect the manometer. See: «FUEL PRESSURE GAUGE»(ref-479171-S17915099052012061200000) CAUTION: The pressure in the fuel injection system can reach approximately 650 kPa when this diagnostic trouble code (DTC) is stored. Use an adapted manometer.
  2. Run the engine to operating temperature. Allow the engine to idle.
  3. Air conditioning (A/C) off. Read off the relative fuel pressure. The relative fuel pressure is calculated from the fuel pressure sensor and the atmospheric pressure sensor signal (= absolute pressure minus atmospheric pressure). Check that the value on the manometer and the value displayed in VIDA (or appropriate scan tool) are roughly the same. If the values are different, the circuit for the fuel pressure sensor is defective.

Is the fuel pressure sensor correct?

  1. YES Refer to «CHECKING COMPONENTS»(ref-466656-S00966185692012042500000)
  2. NO Refer to «CHECKING THE COMPONENT AND WIRING»(ref-466656-S21215150272012042500000)

Check the connectors between the fuel pump (FP) control module and the fuel pump (FP). Check for contact resistance. Check for oxidation.

Remedy as necessary.

Try a new fuel pump (FP) control module if no fault is found during the above fault-tracing.

Other information

  1. see «FUEL PUMP DRIVER MODULE (2005, 2006)»(ref-466594-S03260019312012042500000) , or «FUEL PUMP DRIVER MODULE (2007-2010)»(ref-466594-S41380616252012042500000)
  2. see «CHECKING WIRING AND TERMINALS»(ref-466589-S05251896242012042500000)
  1. Continue Refer to «VERIFICATION»(ref-466656-S17983971762012042500000)

HINT: After carrying out the repair, check that the fault has been remedied.

  1. Connect the manometer. See: «FUEL PRESSURE GAUGE»(ref-479171-S17915099052012061200000)
  2. Run the engine to operating temperature. Allow the engine to idle.
  3. Air conditioning (A/C) off. Read off the relative fuel pressure. The relative fuel pressure is calculated from the fuel pressure sensor and the atmospheric pressure sensor signal (= absolute pressure minus atmospheric pressure). Check that the value on the manometer and the value displayed in VIDA (or appropriate scan tool) are the same. If the values are different, this indicates incorrect function.

Is the function OK?

  1. YES VERIFIED: Troubleshooting has been completed.
  2. NO Refer to «INFORMATION»(ref-466656-S01954454582012042500000)

HINT: After carrying out the repair, check that the fault has been remedied.

Scheme 88

Scheme 88
  1. Run the engine to operating temperature. Allow the engine to idle.
  2. air conditioning (A/C) off
  3. Read off the fuel pressure and the fuel pressure desired value.
  4. Start the quick test when the engine is running at idling. During the course of the quick test, the control module will steer the pressure to different target values in different stages (400, 500, 600 and finally 700 kPa), after which the pressure will be decreased in stages to the same pressure. Each stage lasts for approximately 5 seconds. NOTE: Because the by-pass valve in the fuel pump (FP) will be open at approximately 650 kPa, the pressure will not go higher than this. HINT: An example of normal regulation is (Scheme 88) The upper digital display and the graphic display (red font color) indicate the absolute fuel pressure, calculated from the fuel pressure sensor The central digital display and the graphic display (blue font color) indicate the control module target value for the absolute fuel pressure The lower digital display indicates the relative fuel pressure (white font color), calculated from the fuel pressure sensor and the atmospheric pressure sensor (= absolute pressure minus atmospheric pressure). If a manometer is connected during the test, it must indicate this pressure. Check that the value for absolute fuel pressure is the same as the target value for absolute fuel pressure. If the values are not the same, this indicates a fault in the pressure regulation. The values may differ during the quick test when the target value is changed. This is due to sluggishness in the fuel regulation and is normal. In some cases, it can take up to 5 seconds before the fuel pressure reaches the target value for the fuel pressure.

Is the function OK?

  1. YES VERIFIED: Troubleshooting has been completed.
  2. NO Refer to «INFORMATION»(ref-466656-S01954454582012042500000)

The fault should have been detected and remedied. As this is not the case fault-tracing has failed.

Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.

SIGNAL TOO HIGH

See SIGNAL TOO HIGH

Note. If diagnostic trouble codes (DTC) for the fuel pressure sensor or atmospheric pressure sensor are stored, these diagnostic trouble codes (DTC) must be fault-traced and remedied first.

HINT: The method below is used to check whether the diagnostic trouble code (DTC) was caused by a faulty fuel pressure sensor. This can be done by comparing the fuel pressure sensor signal (displayed in VIDA or appropriate scan tool) with the actual fuel pressure (displayed on a manometer connected to the wiring for the fuel injection system). This method assumes that the manometer for measuring fuel pressure is correctly calibrated.

  1. Connect the manometer. See: «FUEL PRESSURE GAUGE»(ref-479171-S17915099052012061200000) CAUTION: The pressure in the fuel injection system can reach approximately 650 kPa when this diagnostic trouble code (DTC) is stored. Use an adapted manometer.
  2. Run the engine to operating temperature. Allow the engine to idle.
  3. Air conditioning (A/C) off. Read off the relative fuel pressure. The relative fuel pressure is calculated from the fuel pressure sensor and the atmospheric pressure sensor signal (= absolute pressure minus atmospheric pressure). Check that the value on the manometer and the value displayed in VIDA (or appropriate scan tool) are the same. If the values are different, the circuit for the fuel pressure sensor is defective.

Is the fuel pressure sensor correct?

  1. YES Refer to «CHECKING REGULATION OF THE FUEL PRESSURE»(ref-466656-S13749482462012042500000)
  2. NO Refer to «CHECKING THE COMPONENT AND WIRING»(ref-466656-S16414694122012042500000)

CHECKING REGULATION OF THE FUEL PRESSURE

WARNINGIn this test, the pressure in the fuel injection system will reach approximately 650 kPa. Disconnect the pressure gauge; it is not intended for use at such high pressures.

HINT: The method described below is used to check the control of the pressure in the fuel injection system by activating the quick test for the fuel pump (FP). If the pressure gauge for pressures up to 650 kPa is connected, the fuel pressure sensor can also be checked during this test.

Note. In this test, the complete flow capacity of the system is not tested.

Scheme 89

Scheme 89
  1. Disconnect the manometer unless it is adapted for pressures higher than 650 kPa
  2. Run the engine to operating temperature. Allow the engine to idle.
  3. air conditioning (A/C) off
  4. Read off the fuel pressure and the fuel pressure desired value.
  5. Start the quick test when the engine is running at idling. During the course of the quick test, the control module regulates the pressure for different target values in different steps (530, 490, 450, 410, 440, 490, 530 kPa). The test usually starts with the pressure momentarily going up to 650 kPa. NOTE: Because the by-pass valve in the fuel pump (FP) will be open at approximately 650 kPa, the pressure will not go higher than this. HINT: An example of normal regulation is (Scheme 89) The upper digital display and the graphic display (red font color) indicate the absolute fuel pressure, calculated from the fuel pressure sensor The central digital display and the graphic display (blue font color) indicate the control module target value for the absolute fuel pressure The lower digital display indicates the relative fuel pressure (white font color), calculated from the fuel pressure sensor and the atmospheric pressure sensor (= absolute pressure minus atmospheric pressure). If a manometer is connected during the test, it must indicate this pressure. Check that the value for absolute fuel pressure is the same as the target value for absolute fuel pressure. If the values are not the same, this indicates a fault in the pressure regulation. The values may differ during the quick test when the target value is changed. This is due to sluggishness in the fuel regulation and is normal. In some cases, it can take up to 5 seconds before the fuel pressure reaches the target value for the fuel pressure.

Is the function OK?

  1. YES Refer to «CHECKING COMPONENTS»(ref-466656-S35562940412012042500000)
  2. NO Refer to «CHECKING COMPONENTS»(ref-466656-S20413578032012042500000)

HINT: The fault may be intermittent or be due to the flow capacity in the system being too low.

Check that the fuel level in the tank is not too low (almost no fuel).

Check the fuel lines between the fuel pump (FP) and the fuel rail for the injectors for leakage.

Check the fuel pressure sensor connectors. Check for contact resistance and oxidation.

Check the connector for the fuel pump (FP) control module. Check for contact resistance. Check for oxidation.

Check the fuel lines and fuel filter for blockage.

Remedy as necessary.

Try a new fuel pump (FP) if no fault is found during the above fault-tracing.

Other information

  1. see «CONNECTING THE BREAKOUT BOX»(ref-466591-S26645247992012042500000)
  2. see «SIGNAL SPECIFICATION»(ref-466592-S15491428272012042500000)
  3. see «FUEL PUMP AND LEVEL SENSOR UNIT»(ref-466648-S13268810382012042500000)
  4. see «FUEL PUMP DRIVER MODULE»(ref-466594-S41380616252012042500000)
  5. see «CHECKING WIRING AND TERMINALS»(ref-466589-S05251896242012042500000)
  1. Continue Refer to «INFORMATION»(ref-466656-S26915212592012042500000)

Check that the fuel level in the tank is not too low (almost no fuel).

Check the connectors between the fuel pump (FP) control module and the fuel pump (FP). Check for contact resistance. Check for oxidation.

Check the fuel lines and fuel filter for blockage.

Remedy as necessary.

Try a new fuel pump (FP) if no fault is found during the above fault-tracing.

HINT: The diagnostic trouble code (DTC) can also be caused by a defective fuel pump (FP) control module.

Other information

  1. see «FUEL PUMP AND LEVEL SENSOR UNIT»(ref-466648-S13268810382012042500000)
  2. see «FUEL PUMP DRIVER MODULE»(ref-466594-S41380616252012042500000)
  3. see «CHECKING WIRING AND TERMINALS»(ref-466589-S05251896242012042500000)
  1. Continue Refer to «VERIFICATION»(ref-466656-S29140893292012042500000)

If the fault is intermittent, do not verify fault-tracing if the fault does not recur.

It is possible to view the information again, or leave fault-tracing for this diagnostic trouble code (DTC).

HINT: After carrying out the repair, check that the fault has been remedied.

  1. Connect the manometer. See: «FUEL PRESSURE GAUGE»(ref-479171-S17915099052012061200000)
  2. Run the engine to operating temperature. Allow the engine to idle.
  3. Air conditioning (A/C) off. Read off the relative fuel pressure. The relative fuel pressure is calculated from the fuel pressure sensor and the atmospheric pressure sensor signal (= absolute pressure minus atmospheric pressure). Check that the value on the manometer and the value displayed in VIDA (or appropriate scan tool) are the same. If the values are different, this indicates incorrect function.

Is the function OK?

  1. YES VERIFIED: Troubleshooting has been completed.
  2. NO Refer to «INFORMATION»(ref-466656-S10015228272012042500000)

HINT: After carrying out the repair, check that the fault has been remedied.

  1. Run the engine to operating temperature. Allow the engine to idle.
  2. air conditioning (A/C) off
  3. Read off the fuel pressure and the fuel pressure desired value.
  4. Start the quick test when the engine is running at idling. During the course of the quick test, the control module regulates the pressure for different target values in different steps (530, 490, 450, 410, 440, 490, 530 kPa). Each step takes 10 seconds. The test usually starts with the pressure momentarily going up to 650 kPa. NOTE: Because the by-pass valve in the fuel pump (FP) will be open at approximately 650 kPa, the pressure will not go higher than this. HINT: An example of normal regulation is see scheme 39 The upper digital display and the graphic display (red font color) indicate the absolute fuel pressure, calculated from the fuel pressure sensor The central digital display and the graphic display (blue font color) indicate the control module target value for the absolute fuel pressure The lower digital display indicates the relative fuel pressure (white font color), calculated from the fuel pressure sensor and the atmospheric pressure sensor (= absolute pressure minus atmospheric pressure). If a manometer is connected during the test, it must indicate this pressure. Check that the value for absolute fuel pressure is the same as the target value for absolute fuel pressure. If the values are not the same, this indicates a fault in the pressure regulation. The values may differ during the quick test when the target value is changed. This is due to sluggishness in the fuel regulation and is normal. In some cases, it can take up to 5 seconds before the fuel pressure reaches the target value for the fuel pressure.

Is the function OK?

  1. YES VERIFIED: Troubleshooting has been completed.
  2. NO Refer to «INFORMATION»(ref-466656-S10015228272012042500000)

The fault should have been detected and remedied. As this is not the case fault-tracing has failed.

Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.

Note. If diagnostic trouble codes (DTC) for the fuel pressure sensor or atmospheric pressure sensor are stored, these diagnostic trouble codes (DTC) must be fault-traced and remedied first.

HINT: The method below is used to check whether the diagnostic trouble code (DTC) was caused by a faulty fuel pressure sensor. This can be done by comparing the fuel pressure sensor signal (displayed in VIDA or appropriate scan tool) with the actual fuel pressure (displayed on a manometer connected to the wiring for the fuel injection system). This method assumes that the manometer for measuring fuel pressure is correctly calibrated.

  1. Connect the manometer. See: «FUEL PRESSURE GAUGE»(ref-479171-S17915099052012061200000) CAUTION: The pressure in the fuel injection system can reach approximately 650 kPa when this diagnostic trouble code (DTC) is stored. Use an adapted manometer.
  2. Run the engine to operating temperature. Allow the engine to idle.
  3. Air conditioning (A/C) off. Read off the relative fuel pressure. The relative fuel pressure is calculated from the fuel pressure sensor and the atmospheric pressure sensor signal (= absolute pressure minus atmospheric pressure). Check that the value on the manometer and the value displayed in VIDA (or appropriate scan tool) are the same. If the values are different, the circuit for the fuel pressure sensor is defective.

Is the fuel pressure sensor correct?

  1. YES Refer to «CHECKING REGULATION OF THE FUEL PRESSURE»(ref-466656-S13989547402012042500000)
  2. NO Refer to «CHECKING THE COMPONENT AND WIRING»(ref-466656-S40155018252012042500000)
WARNINGIn this test, the pressure in the fuel injection system will reach approximately 650 kPa. Disconnect the pressure gauge; it is not intended for use at such high pressures.

HINT: The method described below is used to check the control of the pressure in the fuel injection system by activating the quick test for the fuel pump (FP). If the pressure gauge for pressures up to 650 kPa is connected, the fuel pressure sensor can also be checked during this test.

Note. In this test, the complete flow capacity of the system is not tested.

  1. Disconnect the manometer unless it is adapted for pressures higher than 650 kPa
  2. Run the engine to operating temperature. Allow the engine to idle.
  3. air conditioning (A/C) off
  4. Read off the fuel pressure and the fuel pressure desired value.
  5. Start the quick test when the engine is running at idling. During the course of the quick test, the control module will steer the pressure to different target values in different stages (400, 500, 600 and finally 700 kPa), after which the pressure will be decreased in stages to the same pressure. Each stage lasts for approximately 5 seconds. NOTE: Because the by-pass valve in the fuel pump (FP) will be open at approximately 650 kPa, the pressure will not go higher than this. HINT: An example of normal regulation is see scheme 43 The upper digital display and the graphic display (red font color) indicate the absolute fuel pressure, calculated from the fuel pressure sensor The central digital display and the graphic display (blue font color) indicate the control module target value for the absolute fuel pressure The lower digital display indicates the relative fuel pressure (white font color), calculated from the fuel pressure sensor and the atmospheric pressure sensor (= absolute pressure minus atmospheric pressure). If a manometer is connected during the test, it must indicate this pressure. Check that the value for absolute fuel pressure is the same as the target value for absolute fuel pressure. If the values are not the same, this indicates a fault in the pressure regulation. The values may differ during the quick test when the target value is changed. This is due to sluggishness in the fuel regulation and is normal. In some cases, it can take up to 5 seconds before the fuel pressure reaches the target value for the fuel pressure.

Is the function OK?

  1. YES Refer to «CHECKING COMPONENTS»(ref-466656-S33602077062012042500000)
  2. NO Refer to «CHECKING COMPONENTS»(ref-466656-S05546115382012042500000)

HINT: The fault may be intermittent or be due to the flow capacity in the system being too low.

Check that the fuel level in the tank is not too low (almost no fuel).

Check the fuel lines between the fuel pump (FP) and the fuel rail for the injectors for leakage.

Check the fuel pressure sensor connectors. Check for contact resistance and oxidation.

Check the connector for the fuel pump (FP) control module. Check for contact resistance. Check for oxidation.

Check the fuel lines and fuel filter for blockage.

Remedy as necessary.

Try a new fuel pump (FP) if no fault is found during the above fault-tracing.

Other information

  1. see «CONNECTING THE BREAKOUT BOX»(ref-466591-S26645247992012042500000)
  2. see «SIGNAL SPECIFICATION»(ref-466592-S22657918422012042500000) (2005), or «SIGNAL SPECIFICATION»(ref-466592-S15491428272012042500000) (2006-2007)
  3. see «FUEL PUMP AND LEVEL SENSOR UNIT»(ref-466648-S13268810382012042500000)
  4. see «FUEL PUMP DRIVER MODULE (2005, 2006)»(ref-466594-S03260019312012042500000) , or «FUEL PUMP DRIVER MODULE (2007-2010)»(ref-466594-S41380616252012042500000)
  5. see «CHECKING WIRING AND TERMINALS»(ref-466589-S05251896242012042500000)
  1. Continue Refer to «INFORMATION»(ref-466656-S41276295292012042500000)

Check that the fuel level in the tank is not too low (almost no fuel).

Check the connectors between the fuel pump (FP) control module and the fuel pump (FP). Check for contact resistance. Check for oxidation.

Check the fuel lines and fuel filter for blockage.

Remedy as necessary.

Try a new fuel pump (FP) if no fault is found during the above fault-tracing.

HINT: The diagnostic trouble code (DTC) can also be caused by a defective fuel pump (FP) control module.

Other information

  1. see «FUEL PUMP AND LEVEL SENSOR UNIT»(ref-466648-S13268810382012042500000)
  2. see «FUEL PUMP DRIVER MODULE (2005, 2006)»(ref-466594-S03260019312012042500000) , or «FUEL PUMP DRIVER MODULE (2007-2010)»(ref-466594-S41380616252012042500000)
  3. see «CHECKING WIRING AND TERMINALS»(ref-466589-S05251896242012042500000)
  1. Continue Refer to «VERIFICATION»(ref-466656-S41600823742012042500000)

If the fault is intermittent, do not verify fault-tracing if the fault does not recur.

It is possible to view the information again, or leave fault-tracing for this diagnostic trouble code (DTC).

HINT: After carrying out the repair, check that the fault has been remedied.

  1. Connect the manometer. See: «FUEL PRESSURE GAUGE»(ref-479171-S17915099052012061200000)
  2. Run the engine to operating temperature. Allow the engine to idle.
  3. Air conditioning (A/C) off. Read off the relative fuel pressure. The relative fuel pressure is calculated from the fuel pressure sensor and the atmospheric pressure sensor signal (= absolute pressure minus atmospheric pressure). Check that the value on the manometer and the value displayed in VIDA (or appropriate scan tool) are the same. If the values are different, this indicates incorrect function.

Is the function OK?

  1. YES VERIFIED: Troubleshooting has been completed.
  2. NO Refer to «INFORMATION»(ref-466656-S13277647232012042500000)

HINT: After carrying out the repair, check that the fault has been remedied.

  1. Run the engine to operating temperature. Allow the engine to idle.
  2. air conditioning (A/C) off
  3. Read off the fuel pressure and the fuel pressure desired value.
  4. Start the quick test when the engine is running at idling. During the course of the quick test, the control module will steer the pressure to different target values in different stages (400, 500, 600 and finally 700 kPa), after which the pressure will be decreased in stages to the same pressure. Each stage lasts for approximately 5 seconds. NOTE: Because the by-pass valve in the fuel pump (FP) will be open at approximately 650 kPa, the pressure will not go higher than this. HINT: An example of normal regulation is see scheme 51 The upper digital display and the graphic display (red font color) indicate the absolute fuel pressure, calculated from the fuel pressure sensor The central digital display and the graphic display (blue font color) indicate the control module target value for the absolute fuel pressure The lower digital display indicates the relative fuel pressure (white font color), calculated from the fuel pressure sensor and the atmospheric pressure sensor (= absolute pressure minus atmospheric pressure). If a manometer is connected during the test, it must indicate this pressure. Check that the value for absolute fuel pressure is the same as the target value for absolute fuel pressure. If the values are not the same, this indicates a fault in the pressure regulation. The values may differ during the quick test when the target value is changed. This is due to sluggishness in the fuel regulation and is normal. In some cases, it can take up to 5 seconds before the fuel pressure reaches the target value for the fuel pressure.

Is the function OK?

  1. YES VERIFIED: Troubleshooting has been completed.
  2. NO Refer to «INFORMATION»(ref-466656-S13277647232012042500000)

The fault should have been detected and remedied. As this is not the case fault-tracing has failed.

Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.

SIGNAL TOO LOW

See SIGNAL TOO LOW

CHECKING THE STATUS

  1. Start the engine and run it to normal operating temperature. Read off the fuel pump (FP) load. Check whether the fault is permanent or intermittent by checking the value of the fuel pump (FP) load (signal from the engine control module (ECM) to the fuel pump (FP) control module). Check that the signal is approximately 35 % (±5 %) with the engine idling at operating temperature. The fault is permanent if the signal is incorrect or the engine will not start. The fault is intermittent if the signal is correct.
  1. Continue Refer to «CHECKING THE COMPONENT AND WIRING»(ref-466656-S31273812032012042500000)

HINT: After carrying out the repair, check that the fault has been remedied.

  1. Reinstall the connectors, components etc.
  2. Start the engine and run it to normal operating temperature. Read off the fuel pump (FP) load. Check that the engine starts and that the signal is approximately 35 % (±5 %) when the engine is idling at operating temperature.

Is the function correct?

  1. YES VERIFIED: Troubleshooting has been completed.
  2. NO VERIFICATION FAILED: The fault should have been detected and remedied. As this is not the case fault-tracing has failed. Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.

The fault should have been detected and remedied. As this is not the case fault-tracing has failed.

Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.

  1. Start the engine and run it to normal operating temperature. Read off the fuel pump (FP) load. Check whether the fault is permanent or intermittent by checking the value of the fuel pump (FP) load (signal from the engine control module (ECM) to the fuel pump (FP) control module). Check that the signal is approximately 35 % (±5 %) with the engine idling at operating temperature. The fault is permanent if the signal is incorrect or the engine will not start. The fault is intermittent if the signal is correct.
  1. Continue Refer to «CHECKING THE COMPONENT AND WIRING»(ref-466656-S21186042772012042500000)

HINT: After carrying out the repair, check that the fault has been remedied.

  1. Reinstall the connectors, components etc.
  2. Start the engine and run it to normal operating temperature. Read off the fuel pump (FP) load. Check that the engine starts and that the signal is approximately 35 % (±5 %) when the engine is idling at operating temperature.

Is the function correct?

  1. YES VERIFIED: Troubleshooting has been completed.
  2. NO Refer to «INFORMATION»(ref-466656-S13570961762012042500000)

The fault should have been detected and remedied. As this is not the case fault-tracing has failed.

Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.

See FAULT-TRACING (2006)

SIGNAL TOO HIGH/SIGNAL TOO LOW/SIGNAL MISSING

See SIGNAL TOO HIGH/SIGNAL TOO LOW/SIGNAL MISSING

See SIGNAL TOO HIGH/SIGNAL TOO LOW/SIGNAL MISSING

See FAULT-TRACING (2006)

  1. Start the engine and run it to normal operating temperature. Check whether the fault is permanent or intermittent. Read off the signal from the fuel temperature sensor. Check that the signal is within its permitted range. The signal is measured in the fuel rail for the injectors. The fault is permanent if the signal is incorrect. The fault is intermittent if the signal is correct.
  1. Continue Refer to «CHECKING THE COMPONENT AND WIRING»(ref-466656-S08747183802012042500000)

HINT: After carrying out the repair, check that the fault has been remedied.

Scheme 90

Scheme 90: VERIFICATION

Scheme 91

Scheme 91
  1. Ignition off
  2. Reconnect the connectors, reinstall components etc.
  3. Ignition on. Read off the fuel temperature sensor signal. Check that the signal is within its permitted range. The signal is measured in the fuel rail for the injectors.

Is the value OK?

  1. YES VERIFIED: Troubleshooting has been completed.
  2. NO Refer to «INFORMATION»(ref-466656-S42189513762012042500000)

The fault should have been detected and remedied. As this is not the case fault-tracing has failed.

Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.

See FAULT-TRACING

  1. Start the engine to perform the diagnostic. Check whether the fault is permanent or intermittent. Read off the diagnostic trouble code (DTC) fault status when the diagnostic status is "Completed". The fault is permanent if the fault status is "Fault found". The fault is intermittent if the fault status is "No fault detected".
  1. Continue Refer to «CHECKING THE COMPONENTS AND WIRING»(ref-466656-S02406074612012042500000)

HINT: After carrying out the repair, check that the fault has been remedied.

  1. Ignition off
  2. Reinstall the connectors, components etc.
  3. Start the engine to perform the diagnostic. Read off the diagnostic status and the fault status for the diagnostic trouble code (DTC). Check that the diagnostic is "Completed" and that the fault status is "No fault detected". The function is faulty if the fault status is "Fault found".

Is the fault status "No fault detected"?

  1. YES VERIFIED: Troubleshooting has been completed.
  2. NO Refer to «INFORMATION»(ref-466656-S25546302952012042500000)

The fault should have been detected and remedied. As this is not the case fault-tracing has failed.

Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.

  1. Start the engine to perform the diagnostic. Check whether the fault is permanent or intermittent. Read off the diagnostic trouble code (DTC) fault status when the diagnostic status is "Completed". The fault is permanent if the fault status is "Fault found". The fault is intermittent if the fault status is "No fault detected".
  1. Continue Refer to «CHECKING THE COMPONENTS AND WIRING»(ref-466656-S15689288042012042500000)

HINT: After carrying out the repair, check that the fault has been remedied.

  1. Ignition off
  2. Reinstall the connectors, components etc.
  3. Start the engine to perform the diagnostic. Read off the diagnostic status and the fault status for the diagnostic trouble code (DTC). Check that the diagnostic is "Completed" and that the fault status is "No fault detected". The function is faulty if the fault status is "Fault found".

Is the fault status "No fault detected"?

  1. YES VERIFIED: Troubleshooting has been completed.
  2. NO Refer to «INFORMATION»(ref-466656-S16977972112012042500000)

The fault should have been detected and remedied. As this is not the case fault-tracing has failed.

Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.

  1. Start the engine to perform the diagnostic. Check whether the fault is permanent or intermittent. Read off the diagnostic trouble code (DTC) fault status when the diagnostic status is "Completed". The fault is permanent if the fault status is "Fault found". The fault is intermittent if the fault status is "No fault detected".
  1. Continue Refer to «CHECKING THE COMPONENTS AND WIRING»(ref-466656-S14257563422012042500000)

HINT: After carrying out the repair, check that the fault has been remedied.

  1. Ignition off
  2. Reinstall the connectors, components etc.
  3. Start the engine to perform the diagnostic. Read off the diagnostic status and the fault status for the diagnostic trouble code (DTC). Check that the diagnostic is "Completed" and that the fault status is "No fault detected". The function is faulty if the fault status is "Fault found".

Is the fault status "No fault detected"?

  1. YES VERIFIED: Troubleshooting has been completed.
  2. NO Refer to «INFORMATION»(ref-466656-S29650895592012042500000)

The fault should have been detected and remedied. As this is not the case fault-tracing has failed.

Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.

  1. Start the engine to perform the diagnostic. Check whether the fault is permanent or intermittent. Read off the diagnostic trouble code (DTC) fault status when the diagnostic status is "Completed". The fault is permanent if the fault status is "Fault found". The fault is intermittent if the fault status is "No fault detected".
  1. Continue Refer to «CHECKING THE COMPONENTS AND WIRING»(ref-466656-S19616667152012042500000)

HINT: After carrying out the repair, check that the fault has been remedied.

  1. Ignition off
  2. Reinstall the connectors, components etc.
  3. Start the engine to perform the diagnostic. Read off the diagnostic status and the fault status for the diagnostic trouble code (DTC). Check that the diagnostic is "Completed" and that the fault status is "No fault detected". The function is faulty if the fault status is "Fault found".

Is the fault status "No fault detected"?

  1. YES VERIFIED: Troubleshooting has been completed.
  2. NO Refer to «INFORMATION»(ref-466656-S10107098392012042500000)

The fault should have been detected and remedied. As this is not the case fault-tracing has failed.

Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.

CAUTIONDo not apply rust solvent spray or grease to the heated oxygen sensor (HO2S) connector.

Check the connector for the center heated oxygen sensor (HO2S). Check for contact resistance and oxidation.

Try a new heated oxygen sensor (HO2S) if the above fault-tracing does not remedy the fault.

Remedy as necessary.

Other information

  1. see «SIGNAL SPECIFICATION»(ref-466592-S15475582172012042500000)
  2. see «OXYGEN SENSOR (CATALYST MONITOR SENSOR)»(ref-466651-S32701656862012042500000)
  3. see «CHECKING WIRING AND TERMINALS»(ref-466589-S38415998382012042500000)
  1. Continue Refer to «VERIFICATION»(ref-466656-S39807100892012042500000)

HINT: After carrying out the repair, check that the fault has been remedied.

  1. Test drive the car and ensure that there is a fuel shut-off. The easiest way to do this is to drive at approximately 80 km/h and abruptly release the accelerator pedal (AP) for at least 5 seconds
  2. Connect VCT2000 or appropriate scan tool to the data link connector (DLC) without switching off the engine. NOTE: If the engine is switched off, the stored fault status will be erased and the test drive will have to be repeated. Read off the diagnostic status and the fault status for the diagnostic trouble code (DTC). Check that the diagnostic is "Completed" and that the fault status is "No fault detected". The function is faulty if the fault status is "Fault found".

Is the fault status "No fault detected"?

  1. YES VERIFIED: Troubleshooting has been completed.
  2. NO Refer to «INFORMATION»(ref-466656-S40933539232012042500000)

The fault should have been detected and remedied. As this is not the case fault-tracing has failed.

Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.

CAUTIONDo not apply rust solvent spray or grease to the heated oxygen sensor (HO2S) connector.

Check the connector for the center heated oxygen sensor (HO2S). Check for contact resistance and oxidation.

Try a new heated oxygen sensor (HO2S) if the above fault-tracing does not remedy the fault.

Remedy as necessary.

Other information

  1. see «SIGNAL SPECIFICATION»(ref-466592-S26583508152012042500000)
  2. see «OXYGEN SENSOR (CATALYST MONITOR SENSOR)»(ref-466651-S32701656862012042500000)
  3. see «CHECKING WIRING AND TERMINALS»(ref-466589-S38415998382012042500000)
  1. Continue Refer to «VERIFICATION»(ref-466656-S37071435912012042500000)

HINT: After carrying out the repair, check that the fault has been remedied.

  1. Test drive the car and ensure that there is a fuel shut-off. The easiest way to do this is to drive at approximately 80 km/h and abruptly release the accelerator pedal (AP) for at least 5 seconds
  2. Connect VCT2000 or appropriate scan tool to the data link connector (DLC) without switching off the engine. NOTE: If the engine is switched off, the stored fault status will be erased and the test drive will have to be repeated. Read off the diagnostic status and the fault status for the diagnostic trouble code (DTC). Check that the diagnostic is "Completed" and that the fault status is "No fault detected". The function is faulty if the fault status is "Fault found".

Is the fault status "No fault detected"?

  1. YES VERIFIED: Troubleshooting has been completed.
  2. NO Refer to «INFORMATION»(ref-466656-S37999142332012042500000)

The fault should have been detected and remedied. As this is not the case fault-tracing has failed.

Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.

See FAULT-TRACING

See FAULT-TRACING

  1. Start the engine and run it to normal operating temperature. Check whether the fault is permanent or intermittent. Read off the signal from the fuel temperature sensor. Check that the signal is within its permitted range. The signal is measured in the fuel rail for the injectors. The fault is permanent if the signal is incorrect. The fault is intermittent if the signal is correct.
  1. Continue Refer to «CHECKING THE COMPONENT AND WIRING»(ref-466656-S28289689332012042500000)

HINT: After carrying out the repair, check that the fault has been remedied.

  1. Ignition off
  2. Reconnect the connectors, reinstall components etc.
  3. Ignition on. Read off the fuel temperature sensor signal. Check that the signal is within its permitted range. The signal is measured in the fuel rail for the injectors.

Is the value OK?

  1. YES VERIFIED: Troubleshooting has been completed.
  2. NO Refer to «INFORMATION»(ref-466656-S29532665672012042500000)

The fault should have been detected and remedied. As this is not the case fault-tracing has failed.

Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.

  1. Start the engine and run it to normal operating temperature. Check whether the fault is permanent or intermittent. Read off the signal from the fuel temperature sensor. Check that the signal is within its permitted range. The signal is measured in the fuel rail for the injectors. The fault is permanent if the signal is incorrect. The fault is intermittent if the signal is correct.
  1. Continue Refer to «CHECKING THE COMPONENT AND WIRING»(ref-466656-S01783738852012042500000)

HINT: After carrying out the repair, check that the fault has been remedied.

  1. Ignition off
  2. Reconnect the connectors, reinstall components etc.
  3. Ignition on. Read off the fuel temperature sensor signal. Check that the signal is within its permitted range. The signal is measured in the fuel rail for the injectors.

Is the value OK?

  1. YES VERIFIED: Troubleshooting has been completed.
  2. NO Refer to «INFORMATION»(ref-466656-S16906413912012042500000)

The fault should have been detected and remedied. As this is not the case fault-tracing has failed.

Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.

See SIGNAL TOO HIGH

CAUTIONDo not apply rust solvent spray or grease to the heated oxygen sensor (HO2S) connector.

Check the connector for the center heated oxygen sensor (HO2S). Check for contact resistance and oxidation.

Try a new heated oxygen sensor (HO2S) if the above fault-tracing does not remedy the fault.

Remedy as necessary.

Other information

  1. see «SIGNAL SPECIFICATION»(ref-466592-S26583508152012042500000)
  2. see «OXYGEN SENSOR (CATALYST MONITOR SENSOR)»(ref-466651-S32701656862012042500000)
  3. see «CHECKING WIRING AND TERMINALS»(ref-466589-S38415998382012042500000)
  1. Continue Refer to «VERIFICATION»(ref-466656-S03417287662012042500000)

HINT: After carrying out the repair, check that the fault has been remedied.

  1. Test drive the car and ensure that there is a fuel shut-off. The easiest way to do this is to drive at approximately 80 km/h and abruptly release the accelerator pedal (AP) for at least 5 seconds
  2. Connect VCT2000 or appropriate scan tool to the data link connector (DLC) without switching off the engine. NOTE: If the engine is switched off, the stored fault status will be erased and the test drive will have to be repeated. Read off the diagnostic status and the fault status for the diagnostic trouble code (DTC). Check that the diagnostic is "Completed" and that the fault status is "No fault detected". The function is faulty if the fault status is "Fault found".

Is the fault status "No fault detected"?

  1. YES VERIFIED: Troubleshooting has been completed.
  2. NO Refer to «INFORMATION»(ref-466656-S32430601232012042500000)

The fault should have been detected and remedied. As this is not the case fault-tracing has failed.

Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.

  1. Start the engine and run it to normal operating temperature. Check whether the fault is permanent or intermittent. Read off the signal from the fuel temperature sensor. Check that the signal is within its permitted range. The signal is measured in the fuel rail for the injectors. The fault is permanent if the signal is incorrect. The fault is intermittent if the signal is correct.
  1. Continue Refer to «CHECKING THE COMPONENT AND WIRING»(ref-466656-S42752233912012042500000)

HINT: After carrying out the repair, check that the fault has been remedied.

  1. Ignition off
  2. Reconnect the connectors, reinstall components etc.
  3. Ignition on. Read off the fuel temperature sensor signal. Check that the signal is within its permitted range. The signal is measured in the fuel rail for the injectors.

Is the value OK?

  1. YES VERIFIED: Troubleshooting has been completed.
  2. NO Refer to «INFORMATION»(ref-466656-S09853574692012042500000)

The fault should have been detected and remedied. As this is not the case fault-tracing has failed.

Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.

See FAULT-TRACING

See FAULT-TRACING

Check whether the fault is permanent or intermittent by reading the signals from the fuel, outside and engine temperature sensors.

  1. Start the engine.

Check that the fuel temperature is within its permitted range. The fuel temperature should not be lower than the outdoor temperature and a maximum of 40 °C above the engine temperature.

The fault is permanent if the signal is incorrect. The fault is intermittent if the signal is correct.

HINT: Remove the fuel temperature sensor, but let the connector remain connected. The fuel temperature sensor is integrated in the fuel pressure sensor. The sensor should then show the same temperature as the outdoor temperature.

  1. Continue Refer to «CHECKING THE COMPONENT AND WIRING»(ref-466656-S38552242562012042500000)

Scheme 92

Scheme 92: CHECKING THE COMPONENT AND WIRING

Scheme 93

Scheme 93
  1. Ignition off.
  2. Disconnect the fuel temperature sensor connector.
  3. Check the connectors. Check for loose connections. Check for contact resistance. Check for oxidation. Check the resistance of the sensor between #1 and #2 (to the sensor). Remedy as necessary. Other information see «CONNECTING THE BREAKOUT BOX»(ref-466591-S26645247992012042500000) see «SIGNAL SPECIFICATION»(ref-466592-S15491428272012042500000) see «COMPONENT SPECIFICATIONS»(ref-466592-S02390340522012042500000) see «PRESSURE SENSOR, FUEL RAIL (FRP)»(ref-466594-S18866848472012042500000) see «CHECKING WIRING AND TERMINALS»(ref-466589-S38415998382012042500000)
  1. Continue Refer to «VERIFICATION»(ref-466656-S12201995692012042500000)

HINT: After carrying out the repair, check that the fault has been remedied.

  1. Ignition off
  2. Reconnect the connectors, reinstall components etc.
  3. Ignition on. Read off the fuel temperature sensor signal. Check that the signal is within its permitted range.

Is the value OK?

  1. YES VERIFIED: Troubleshooting has been completed.
  2. NO Refer to «INFORMATION»(ref-466656-S30828539782012042500000)

The fault should have been detected and remedied. As this is not the case fault-tracing has failed.

Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.

See FAULT-TRACING

  1. The ignition must be on to perform the diagnostic. Check whether the fault is permanent or intermittent. Read off the diagnostic trouble code (DTC) fault status when the diagnostic status is "Completed". The fault is permanent if the fault status is "Fault found". The fault is intermittent if the fault status is "No fault detected".
  1. Continue Refer to «CHECKING COMPONENTS»(ref-466656-S07547529462012042500000)
CAUTIONDo not apply rust solvent spray or grease to the heated oxygen sensor (HO2S) connector.

Check the heated oxygen sensor (HO2S) connector. Check for contact resistance and oxidation.

Try a new heated oxygen sensor (HO2S) if the above fault-tracing does not remedy the fault.

Remedy as necessary.

Other information

  1. see «SIGNAL SPECIFICATION»(ref-466592-S15475582172012042500000)
  2. see «OXYGEN SENSOR (CATALYST MONITOR SENSOR)»(ref-466651-S32701656862012042500000)
  3. see «CHECKING WIRING AND TERMINALS»(ref-466589-S38415998382012042500000)
  1. Continue Refer to «VERIFICATION»(ref-466656-S33813636202012042500000)

HINT: After carrying out the repair, check that the fault has been remedied.

  1. Ignition off
  2. Reinstall the connectors, components etc.
  3. The ignition must be on to perform the diagnostic. NOTE: The battery voltage must be between 11-16 V in order to obtain a correct reading. Read off the diagnostic status and the fault status for the diagnostic trouble code (DTC). Check that the diagnostic is "Completed" and that the fault status is "No fault detected". The function is faulty if the fault status is "Fault found".

Is the fault status "No fault detected"?

  1. YES VERIFIED: Troubleshooting has been completed.
  2. NO Refer to «INFORMATION»(ref-466656-S22796417252012042500000)

The fault should have been detected and remedied. As this is not the case fault-tracing has failed.

Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.

  1. The ignition must be on to perform the diagnostic. Check whether the fault is permanent or intermittent. Read off the diagnostic trouble code (DTC) fault status when the diagnostic status is "Completed". The fault is permanent if the fault status is "Fault found". The fault is intermittent if the fault status is "No fault detected".
  1. Continue Refer to «CHECKING COMPONENTS»(ref-466656-S23626534072012042500000)
CAUTIONDo not apply rust solvent spray or grease to the heated oxygen sensor (HO2S) connector.

Check the heated oxygen sensor (HO2S) connector. Check for contact resistance and oxidation.

Try a new heated oxygen sensor (HO2S) if the above fault-tracing does not remedy the fault.

Remedy as necessary.

Other information

  1. see «SIGNAL SPECIFICATION»(ref-466592-S26583508152012042500000)
  2. see «OXYGEN SENSOR (CATALYST MONITOR SENSOR)»(ref-466651-S32701656862012042500000)
  3. see «CHECKING WIRING AND TERMINALS»(ref-466589-S38415998382012042500000)
  1. Continue Refer to «VERIFICATION»(ref-466656-S34811339632012042500000)

HINT: After carrying out the repair, check that the fault has been remedied.

  1. Ignition off
  2. Reinstall the connectors, components etc.
  3. The ignition must be on to perform the diagnostic. NOTE: The battery voltage must be between 11-16 V in order to obtain a correct reading. Read off the diagnostic status and the fault status for the diagnostic trouble code (DTC). Check that the diagnostic is "Completed" and that the fault status is "No fault detected". The function is faulty if the fault status is "Fault found".

Is the fault status "No fault detected"?

  1. YES VERIFIED: Troubleshooting has been completed.
  2. NO Refer to «INFORMATION»(ref-466656-S29239786832012042500000)

The fault should have been detected and remedied. As this is not the case fault-tracing has failed.

Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.

  1. The ignition must be on to perform the diagnostic. Check whether the fault is permanent or intermittent. Read off the diagnostic trouble code (DTC) fault status when the diagnostic status is "Completed". The fault is permanent if the fault status is "Fault found". The fault is intermittent if the fault status is "No fault detected".
  1. Continue Refer to «CHECKING THE COMPONENTS AND WIRING»(ref-466656-S31865846582012042500000)

HINT: After carrying out the repair, check that the fault has been remedied.

  1. Ignition off
  2. Reinstall the connectors, components etc.
  3. The ignition must be on to perform the diagnostic. NOTE: The battery voltage must be between 11-16 V in order to obtain a correct reading. Read off the diagnostic status and the fault status for the diagnostic trouble code (DTC). Check that the diagnostic is "Completed" and that the fault status is "No fault detected". The function is faulty if the fault status is "Fault found".

Is the fault status "No fault detected"?

  1. YES VERIFIED: Troubleshooting has been completed.
  2. NO Refer to «INFORMATION»(ref-466656-S41024476082012042500000)

The fault should have been detected and remedied. As this is not the case fault-tracing has failed.

Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.

  1. The ignition must be on to perform the diagnostic. Check whether the fault is permanent or intermittent. Read off the diagnostic trouble code (DTC) fault status when the diagnostic status is "Completed". The fault is permanent if the fault status is "Fault found". The fault is intermittent if the fault status is "No fault detected".
  1. Continue Refer to «CHECKING THE COMPONENTS AND WIRING»(ref-466656-S28601726532012042500000)

HINT: After carrying out the repair, check that the fault has been remedied.

  1. Ignition off
  2. Reinstall the connectors, components etc.
  3. The ignition must be on to perform the diagnostic. NOTE: The battery voltage must be between 11-16 V in order to obtain a correct reading. Read off the diagnostic status and the fault status for the diagnostic trouble code (DTC). Check that the diagnostic is "Completed" and that the fault status is "No fault detected". The function is faulty if the fault status is "Fault found".

Is the fault status "No fault detected"?

  1. YES VERIFIED: Troubleshooting has been completed.
  2. NO Refer to «INFORMATION»(ref-466656-S06521919502012042500000)

The fault should have been detected and remedied. As this is not the case fault-tracing has failed.

Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.

  1. The ignition must be on to perform the diagnostic. Check whether the fault is permanent or intermittent by reading off the fault status of the diagnostic trouble code (DTC) when the status of the diagnostic is "Completed". The fault is permanent if the fault status is "Fault found". The fault is intermittent if the fault status is "No fault detected".
  1. Continue Refer to «CHECKING FUSES»(ref-466656-S06979689542012042500000)

CHECKING FUSES

All heated oxygen sensors are supplied with voltage with the same lead. If the lead is damaged, e. g., fuse on the lead, then diagnostic code for heating for all heated oxygen sensors will be stored.

Therefore, check first if diagnostic trouble codes for heating are also stored for other heated oxygen sensors.

HINT: Brake vacuum pump is supplied with voltage via the same lead as the heated oxygen sensors. A damaged brake vacuum contact can lead to the pump running continuously and in the long-term be overheated and damaged. In turn, this leads to damaged fuse.

HINT: Therefore, check the brake vacuum switch and pump before any continued troubleshooting is done on the heated oxygen sensors.

  1. Continue Refer to «CHECKING THE COMPONENTS AND WIRING»(ref-466656-S05809642862012042500000)

HINT: After carrying out the repair, check that the fault has been remedied.

  1. Ignition off
  2. Reinstall the connectors, components etc.
  3. The ignition must be on to perform the diagnostic. NOTE: The battery voltage must be between 11-16 V in order to obtain a correct reading. Read off the diagnostic status and the fault status for the diagnostic trouble code (DTC). Check that the diagnostic is "Completed" and that the fault status is "No fault detected". The function is faulty if the fault status is "Fault found".

Is the fault status "No fault detected"?

  1. YES VERIFIED: Troubleshooting has been completed.
  2. NO Refer to «INFORMATION»(ref-466656-S22061195092012042500000)

The fault should have been detected and remedied. As this is not the case fault-tracing has failed.

Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.

  1. The ignition must be on to perform the diagnostic. Check whether the fault is permanent or intermittent by reading off the fault status of the diagnostic trouble code (DTC) when the status of the diagnostic is "Completed". The fault is permanent if the fault status is "Fault found". The fault is intermittent if the fault status is "No fault detected".
  1. Continue Refer to «CHECKING FUSES»(ref-466656-S10361030112012042500000)

All heated oxygen sensors are supplied with voltage with the same lead. If the lead is damaged, e. g., fuse on the lead, then diagnostic code for heating for all heated oxygen sensors will be stored.

Therefore, check first if diagnostic trouble codes for heating are also stored for other heated oxygen sensors.

HINT: Brake vacuum pump is supplied with voltage via the same lead as the heated oxygen sensors. A damaged brake vacuum contact can lead to the pump running continuously and in the long-term be overheated and damaged. In turn, this leads to damaged fuse.

HINT: Therefore, check the brake vacuum switch and pump before any continued troubleshooting is done on the heated oxygen sensors.

  1. Continue Refer to «CHECKING THE COMPONENTS AND WIRING»(ref-466656-S06445733032012042500000)

HINT: After carrying out the repair, check that the fault has been remedied.

  1. Ignition off
  2. Reinstall the connectors, components etc.
  3. The ignition must be on to perform the diagnostic. NOTE: The battery voltage must be between 11-16 V in order to obtain a correct reading. Read off the diagnostic status and the fault status for the diagnostic trouble code (DTC). Check that the diagnostic is "Completed" and that the fault status is "No fault detected". The function is faulty if the fault status is "Fault found".

Is the fault status "No fault detected"?

  1. YES VERIFIED: Troubleshooting has been completed.
  2. NO Refer to «INFORMATION»(ref-466656-S21854879422012042500000)

The fault should have been detected and remedied. As this is not the case fault-tracing has failed.

Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.

See FAULT-TRACING

See FAULT-TRACING

Check whether the fault is permanent or intermittent by reading the signals from the fuel, outside and engine temperature sensors.

Note. In order for the correct values to be shown, reading of the temperatures must take place at the moment of start.

  1. Start the engine.

Check that the fuel temperature is within its permitted range. The fuel temperature should not be lower than the outdoor temperature and a maximum of 40 °C above the engine temperature.

The fault is permanent if the signal is incorrect. The fault is intermittent if the signal is correct.

HINT: Remove the fuel temperature sensor, but let the connector remain connected. The fuel temperature sensor is integrated in the fuel pressure sensor. The sensor should then show the same temperature as the outdoor temperature.

  1. Continue Refer to «CHECKING THE COMPONENT AND WIRING»(ref-466656-S01904733402012042500000)

HINT: After carrying out the repair, check that the fault has been remedied.

  1. Ignition off
  2. Reconnect the connectors, reinstall components etc.
  3. Ignition on. Read off the fuel temperature sensor signal. Check that the signal is within its permitted range.

Is the value OK?

  1. YES VERIFIED: Troubleshooting has been completed.
  2. NO Refer to «INFORMATION»(ref-466656-S03706591332012042500000)

The fault should have been detected and remedied. As this is not the case fault-tracing has failed.

Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.

See FAULT-TRACING

See FAULT-TRACING

See FAULT-TRACING

  1. Start the engine and run it to normal operating temperature. Check whether the fault is permanent or intermittent. Read off the signal from the fuel temperature sensor. Check that the signal is within its permitted range. The signal is measured in the fuel rail for the injectors. The fault is permanent if the signal is incorrect. The fault is intermittent if the signal is correct.
  1. Continue Refer to «CHECKING THE COMPONENT AND WIRING»(ref-466656-S05823700642012042500000)

HINT: After carrying out the repair, check that the fault has been remedied.

  1. Ignition off
  2. Reinstall the connectors, components etc.
  3. Ignition on. Read off the fuel temperature sensor signal. Check that the signal is within its permitted range. The signal is measured in the fuel rail for the injectors.

Is the value OK?

  1. YES VERIFIED: Troubleshooting has been completed.
  2. NO Refer to «INFORMATION»(ref-466656-S04530580792012042500000)

The fault should have been detected and remedied. As this is not the case fault-tracing has failed.

Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.

  1. Start the engine and run it to normal operating temperature. Check whether the fault is permanent or intermittent. Read off the signal from the fuel temperature sensor. Check that the signal is within its permitted range. The signal is measured in the fuel rail for the injectors. The fault is permanent if the signal is incorrect. The fault is intermittent if the signal is correct.
  1. Continue Refer to «CHECKING THE COMPONENT AND WIRING»(ref-466656-S18004718702012042500000)

HINT: After carrying out the repair, check that the fault has been remedied.

  1. Ignition off
  2. Reinstall the connectors, components etc.
  3. Ignition on. Read off the fuel temperature sensor signal. Check that the signal is within its permitted range. The signal is measured in the fuel rail for the injectors.

Is the value OK?

  1. YES VERIFIED: Troubleshooting has been completed.
  2. NO Refer to «INFORMATION»(ref-466656-S07756835812012042500000)

The fault should have been detected and remedied. As this is not the case fault-tracing has failed.

Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.

  1. Start the engine and run it to normal operating temperature. Check whether the fault is permanent or intermittent. Read off the signal from the fuel temperature sensor. Check that the signal is within its permitted range. The signal is measured in the fuel rail for the injectors. The fault is permanent if the signal is incorrect. The fault is intermittent if the signal is correct.
  1. Continue Refer to «CHECKING THE COMPONENT AND WIRING»(ref-466656-S08941286772012042500000)

HINT: After carrying out the repair, check that the fault has been remedied.

  1. Ignition off
  2. Reinstall the connectors, components etc.
  3. Ignition on. Read off the fuel temperature sensor signal. Check that the signal is within its permitted range. The signal is measured in the fuel rail for the injectors.

Is the value OK?

  1. YES VERIFIED: Troubleshooting has been completed.
  2. NO Refer to «INFORMATION»(ref-466656-S01291323202012042500000)

The fault should have been detected and remedied. As this is not the case fault-tracing has failed.

Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.

  1. Start the engine and run it to normal operating temperature. Check whether the fault is permanent or intermittent. Read off the signal from the fuel temperature sensor. Check that the signal is within its permitted range. The signal is measured in the fuel rail for the injectors. The fault is permanent if the signal is incorrect. The fault is intermittent if the signal is correct.
  1. Continue Refer to «CHECKING THE COMPONENT AND WIRING»(ref-466656-S17718303202012042500000)

HINT: After carrying out the repair, check that the fault has been remedied.

  1. Ignition off
  2. Reinstall the connectors, components etc.
  3. Ignition on. Read off the fuel temperature sensor signal. Check that the signal is within its permitted range. The signal is measured in the fuel rail for the injectors.

Is the value OK?

  1. YES VERIFIED: Troubleshooting has been completed.
  2. NO Refer to «INFORMATION»(ref-466656-S28466413132012042500000)

The fault should have been detected and remedied. As this is not the case fault-tracing has failed.

Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.

REPLACING THE THERMOSTAT

Note. This diagnostic trouble code (DTC) is stored if the engine coolant temperature (ECT) sensor freezes. This may happen if the coolant level is low or there is too little glycol in the coolant. Check the engine coolant level and its freezing point. Remedy as necessary.

The engine control module (ECM) has registered that the actual temperature increase has deviated from the calculated temperature increase. This deviation is due to a damaged thermostat.

Other information

  1. see «ENGINE COOLANT TEMPERATURE SENSOR (ECT)»(ref-466594-S40429581352012042500000)
  2. see «THERMOSTAT»(ref-466652-S34869369172012042500000)
  1. Continue Refer to «INFORMATION»(ref-466656-S32370447262012042500000)

In case of this defect, troubleshooting is not followed by verification.

The information can be displayed again or the fault-tracing for this fault can be interrupted.

See FAULTY SIGNAL

CHECKING THE CONNECTOR

HINT: The fuel temperature sensor is integrated in the fuel pressure sensor.

Check the connector and terminals for the fuel temperature sensor. Check for contact resistance. Check for oxidation.

Remedy as necessary.

Other information

  1. To access or replace the fuel temperature sensor: «PRESSURE SENSOR, FUEL RAIL (FRP)»(ref-466594-S18866848472012042500000)
  2. see «CHECKING WIRING AND TERMINALS»(ref-466589-S05251896242012042500000)

Scheme 94

Scheme 94
  1. Continue Refer to «VERIFICATION»(ref-466656-S17218448972012042500000)

HINT: After carrying out the repair, check that the fault has been remedied.

  1. Ignition off
  2. Reinstall the connectors, components etc.
  3. Ignition on. Read off the fuel temperature sensor signal. Check that the signal is within its permitted range. The signal is measured in the fuel rail for the injectors.

Is the value OK?

  1. YES VERIFIED: Troubleshooting has been completed.
  2. NO Refer to «INFORMATION»(ref-466656-S25730439802012042500000)

The fault should have been detected and remedied. As this is not the case fault-tracing has failed.

Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.

  1. Start the engine. Read off the fault status from the camshaft position (CMP) sensor to check whether the fault is permanent or intermittent. The fault is permanent if the fault status is "Fault found". The fault is intermittent if the fault status is "No fault detected".
  1. Continue Refer to «CHECKING THE COMPONENTS AND WIRING»(ref-466656-S00001285292012042500000)

HINT: After carrying out the repair, check that the fault has been remedied.

  1. Ignition off
  2. Reinstall the connectors, components etc.
  3. Start the engine. Read off the fault status of the camshaft position (CMP) sensor. If the function is correct, the camshaft position (CMP) sensor fault status must be "No fault detected".

Has the fault been remedied?

  1. YES VERIFIED: Troubleshooting has been completed.
  2. NO Refer to «INFORMATION»(ref-466656-S41309807782012042500000)

The fault should have been detected and remedied. As this is not the case fault-tracing has failed.

Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.

  1. Start the engine. Read off the fault status from the camshaft position (CMP) sensor to check whether the fault is permanent or intermittent. The fault is permanent if the fault status is "Fault found". The fault is intermittent if the fault status is "No fault detected".
  1. Continue Refer to «CHECKING THE COMPONENTS AND WIRING»(ref-466656-S05394174372012042500000)

HINT: After carrying out the repair, check that the fault has been remedied.

  1. Ignition off
  2. Reinstall the connectors, components etc.
  3. Start the engine. Read off the fault status of the camshaft position (CMP) sensor. If the function is correct, the camshaft position (CMP) sensor fault status must be "No fault detected".

Has the fault been remedied?

  1. YES VERIFIED: Troubleshooting has been completed.
  2. NO Refer to «INFORMATION»(ref-466656-S18082334162012042500000)

The fault should have been detected and remedied. As this is not the case fault-tracing has failed.

Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.

  1. Start the engine. Read off the fault status from the camshaft position (CMP) sensor to check whether the fault is permanent or intermittent. The fault is permanent if the fault status is "Fault found". The fault is intermittent if the fault status is "No fault detected".
  1. Continue Refer to «CHECKING THE COMPONENTS AND WIRING»(ref-466656-S09821411252012042500000)

HINT: After carrying out the repair, check that the fault has been remedied.

  1. Ignition off
  2. Reinstall the connectors, components etc.
  3. Start the engine. Read off the fault status of the camshaft position (CMP) sensor. If the function is correct, the camshaft position (CMP) sensor fault status must be "No fault detected".

Has the fault been remedied?

  1. YES VERIFIED: Troubleshooting has been completed.
  2. NO Refer to «INFORMATION»(ref-466656-S33440737622012042500000)

The fault should have been detected and remedied. As this is not the case fault-tracing has failed.

Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.

  1. Start the engine. Read off the fault status from the camshaft position (CMP) sensor to check whether the fault is permanent or intermittent. The fault is permanent if the fault status is "Fault found". The fault is intermittent if the fault status is "No fault detected".
  1. Continue Refer to «CHECKING THE COMPONENTS AND WIRING»(ref-466656-S38544824642012042500000)

HINT: After carrying out the repair, check that the fault has been remedied.

  1. Ignition off
  2. Reinstall the connectors, components etc.
  3. Start the engine. Read off the fault status of the camshaft position (CMP) sensor. If the function is correct, the camshaft position (CMP) sensor fault status must be "No fault detected".

Has the fault been remedied?

  1. YES VERIFIED: Troubleshooting has been completed.
  2. NO Refer to «INFORMATION»(ref-466656-S23736708032012042500000)

The fault should have been detected and remedied. As this is not the case fault-tracing has failed.

Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.

  1. Start the engine. Read off the fault status from the camshaft position (CMP) sensor to check whether the fault is permanent or intermittent. The fault is permanent if the fault status is "Fault found". The fault is intermittent if the fault status is "No fault detected".
  1. Continue Refer to «CHECKING THE COMPONENTS AND WIRING»(ref-466656-S09227995712012042500000)

HINT: After carrying out the repair, check that the fault has been remedied.

  1. Ignition off
  2. Reinstall the connectors, components etc.
  3. Start the engine. Read off the fault status of the camshaft position (CMP) sensor. If the function is correct, the camshaft position (CMP) sensor fault status must be "No fault detected".

Has the fault been remedied?

  1. YES VERIFIED: Troubleshooting has been completed.
  2. NO Refer to «INFORMATION»(ref-466656-S34994115092012042500000)

The fault should have been detected and remedied. As this is not the case fault-tracing has failed.

Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.

  1. Start the engine. Read off the fault status from the camshaft position (CMP) sensor to check whether the fault is permanent or intermittent. The fault is permanent if the fault status is "Fault found". The fault is intermittent if the fault status is "No fault detected".
  1. Continue Refer to «CHECKING THE COMPONENTS AND WIRING»(ref-466656-S26209316552012042500000)

HINT: After carrying out the repair, check that the fault has been remedied.

  1. Ignition off
  2. Reinstall the connectors, components etc.
  3. Start the engine. Read off the fault status of the camshaft position (CMP) sensor. If the function is correct, the camshaft position (CMP) sensor fault status must be "No fault detected".

Has the fault been remedied?

  1. YES VERIFIED: Troubleshooting has been completed.
  2. NO Refer to «INFORMATION»(ref-466656-S27477299212012042500000)

The fault should have been detected and remedied. As this is not the case fault-tracing has failed.

Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.