Remove
- 1. Remove battery from vehicle • Disconnect battery negative lead (3) – Release nut • Disconnect battery positive lead – Release cover (1) – Release nut (2) • Remove bracket from battery tray – Remove bolt (4)
- 2. Disconnect hose (5) from mass air flow (MAF) meter (6) • Release clip
- 3. Disconnect harness connector (3) from MAF meter
- 4. Disconnect hose (1) from air cleaner assembly • Release from clip
- 5. Remove air cleaner assembly (2) from vehicle • Remove 2x bolt (4) • Release 2x locator from battery tray – Pull up
- 6. Release glow plug control unit (1) from battery tray, then move to one side • Release from 2x clip
- 7. Remove battery tray (1) from vehicle • Remove 4x bolt
- 8. Remove bolt (1) from starter motor • Remove rubber grommet
- 9. Raise vehicle
- 10. Disconnect wiring harness from starter motor • Remove nut (2, 3) • Disconnect harness connector
- 11. Remove starter motor from vehicle • Remove bolt (4)
Install
- 12. Install new starter motor to vehicle • Install bolt (4) 25 Nm
- 13. Connect wiring harness to starter motor • Connect harness connector • Install nut (2) 5.8 Nm , (3) 11 Nm
- 14. Lower vehicle
- 15. Install bolt (1) to starter motor 25 Nm • Install rubber grommet
- 16. Install battery tray (1) to vehicle • Install 4x bolt
- 17. Secure glow plug control unit (1) to battery tray • Secure 2x clip
- 18. Install air cleaner assembly (2) to vehicle • Secure 2x locator to battery tray – Push on • Install 2x bolt (4)
- 19. Connect hose (1) to air cleaner assembly • Secure clip
- 20. Connect harness connector (3) to MAF meter
- 21. Connect hose (5) to MAF meter (6) • Secure clip
- 22. Install bracket to battery tray • Install bolt (4) • Connect battery positive lead – Secure nut (2) – Secure cover (1)
- 23. Install battery to vehicle • Connect battery negative lead (3) – Secure nut 11 Nm
- 24. Program all volatile memories – see operation “Program Volatile Memories”