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Fuel, Ignition and Engine Control Systems - Specifications, Electrical/electronic (Convertible): Specifications Volvo C70 I

Engine Control Systems 16 illustrations ~556 words

Signal specification

General

All the values given below are between the respective terminal in column 1 and terminal #B3 in column 2 (power ground) unless otherwise stated in brackets after the table entry. Control module terminals #A1-#A60 correspond to terminals #A1-#60 on the breakout box, terminals #A61-#A70 correspond to terminals #B1-#B10 on the breakout box and terminals #B1-#B50 correspond to terminals #B10-#B60 on the breakout box.

Note. It is important to connect the breakout box and check the ground terminals before taking readings.

HINT: If the numbering of the connector is different from the numbering on the breakout box, the connector number is given first, #A61, followed by the breakout box number in brackets, (#B1).

HINT: Example: #A51 (#B1)

U=DC voltage in volts (V)U AC =AC voltage in volts (V)
U bat =Battery voltage (V)F =Frequency in Hertz (Hz)
U low =Voltage approximately 0 V% duty =Duty cycle (pulse ratio) as a percentage (%)
T =Time in milliseconds (ms)
TerminalBreakout boxSignal typeIgnition onEngine idlingOther
#A1#A1
#A2#A2
#A3#A3
#A4#A4Signal (+) engine coolant temperature (ECT) sensor(+30°C) U=1.22 V (+80°C) U=0.29 V (+100°C) U=0.17 V
#A5#A5Signal (-) intake air temperature (IAT) sensor(+20°C) U=3.50 V (+30°C) U=3.00 V (+40°C) U=2.50 V
#A6#A6Control signal, engine cooling fan (FC) high-speedEngine cooling fan (FC) off: U = U bat Engine cooling fan (FC) on: U=U low
#A7#A7Control signal, engine cooling fan (FC) low-speedEngine cooling fan (FC) off: U = U bat Engine cooling fan (FC) on: U=U low
#A8#A8
#A9#A9EVAP control signalU = U batPWM signal during activation of the canister purge (CP) valve
#A10#A10
#A11#A11
#A12#A12Pulsed secondary air injection system (PAIR) valve, control signalU = U bat
#A13#A13Camshaft reset valve control signalPulse width modulation (PWM) signal U top =U bat t = 4 ms pulse ratio=12.5%Pulse width modulation (PWM) signal U top =U bat t = 4 ms pulse ratio = 50%The pulse ratio increases with engine speed (RPM)
#A14#A14Control signal injector 5U = U batT= 2-3 msT increases with engine speed (RPM) and load
#A15#A15Control signal injector 3U = U batT= 2-3 msT increases with engine speed (RPM) and load
#A16#A16Control signal injector 1U = U batT= 2-3 msT increases with engine speed (RPM) and load
#A17#A17
#A18#A18Control signal, front heated oxygen sensor (HO2S) preheatingU = U batPreheating of U=U bat Preheating U=U low
#A19#A19
#A20#A20
#A21#A21
#A22#A22Mass air flow (MAF) sensor signalU=1 voltU=1.7 voltU increases with increasing air mass
#A23#A23Boost pressure sensor signalU=1.96 voltsU increases with increasing boost pressure
#A24#A24Front heated oxygen sensor (HO2S), pump currentPulsed power supply - cannot be measuredPulsed power supply - cannot be measured
#A25#A25
#A26#A26Oil pressure switch signalU=U lowU = U bat
#A27#A27
#A28#A28Front heated oxygen sensor (HO2S), calibration currentCannot be measuredCannot be measured
#A29#A29Power supply, camshaft position (CMP) sensorU =5 V
#A30#A30Ignition coil no. 2 control signalU=U lowU=2.5 V t high =2 msThe frequency varies according to engine speed (RPM)
#A31#A31Ignition coil no. 1 control signalU=U lowU=2.5 V t high =2.5 msThe frequency varies according to engine speed (RPM)
#A32#A32
#A33#A33Injector no. 4 control signalU = U batT low =2-3 msT increases with engine speed (RPM) and load
#A34#A34Injector no. 2 control signalU = U batT low =2-3 msT increases with engine speed (RPM) and load
#A35#A35Control signal, rear heated oxygen sensor (HO2S) preheatingU = U batPreheating of U=U bat Preheating U=U low
#A36#A36
#A37#A37Control modules communication cable (CAN H)Between the engine control module (ECM) and the throttle unit
#A38#A38Turbocharger (TC) control valve control signalU = U batU = U batActive U=PWM signal
#A39#A39Manifold absolute pressure (MAP) sensor, air conditioning (A/C) pressure sensor, mass air flow (MAF) sensor, 5 volt power supplyU=5 volt
#A40#A40
#A41#A41Signal (+), front heated oxygen sensor (HO2S)Pulsed current signal, cannot be measuredPulsed current signal, cannot be measured
#A42#A42Signal (-), front heated oxygen sensor (HO2S)Pulsed current signal, cannot be measuredPulsed current signal, cannot be measured
#A43#A43
#A44#A44
#A45#A45Signal (+), rear knock sensor (KS)U=U low
#A46#A46Signal (+) front knock sensor (KS)U=U low
#A47#A47Signal (+), camshaft position (CMP) sensorU=5 voltsU= quadratic wave voltage U top =5 voltsThe frequency varies according to engine speed (RPM)
#A48#A48Signal (+), flywheel sensorU=2.5 voltsU= sine wave voltage U top =5 volts U offset =2.5 volts
#A49#A49
#A50#A50Ignition coil no. 3 control signalU=U lowU= 2.5 V t high =2 msThe frequency varies according to engine speed (RPM)
#A51#A51Ignition coil no. 5 control signalU=U lowU= 2.5 V t high =2 msThe frequency varies according to engine speed (RPM)
#A52#A52Ignition coil no. 4 control signalU=U lowU= 2.5 V t high =2 msThe frequency varies according to engine speed (RPM)
#A53#A53Power ground 3U low
#A54#A54Power ground 4U low
#A55#A55Control modules communication cable (CAN L)Between the engine control module (ECM) and the throttle unit
#A56#A56Control signal, accelerator pedal (AP) position sensor PWM signalU top =12 V t = 4 ms pulse ratio=8% 2% with unaffected accelerator pedal (AP) and 50% - 90% with fully depressed accelerator pedal (AP) On certain vehicles the accelerator pedal (AP) will be at the limit before the signal reaches 90%.Between the engine control module (ECM) and the throttle unit
#A57#A57Stop lamp switch control signalU=U low (not activated) U=U high (activated)Between the engine control module (ECM) and the throttle unit
#A58#A58Signal ground, mass air flow (MAF) sensorU=U low
#A59#A59
#A60#A60Signal ground for the Air conditioning (A/C) pressure sensor, boost pressure sensor, oil level sensor, oil pressure sensor, engine coolant temperature (ECT) sensor, EGR valve temperature sensorU=U low
#A61#B1Signal (+), rear heated oxygen sensor (HO2S)Uapprox.0.50 VAbove 0.6 or below 0.3 V
#A62#B2Signal (-), rear heated oxygen sensor (HO2S)U=U lowU=U low
#A63#B3Body signal groundU=U low
#A64#B4Signal (-) front knock sensor (KS)U=U low
#A65#B5Camshaft position (CMP) sensor signal groundU=U low
#A66#B6Signal (-) flywheel sensorU = 2.5 voltU = sine wave voltage U top =3.5 volts U offset =2.5 voltsThe frequency increases with engine speed (RPM)
#A67#B7Signal (-) rear knock sensor (KS)U=U lowU=U low
#A68#B8Air conditioning (A/C) pressure sensor signalU=0.9 V (at approximately 20°C)U increases with pressure in the air conditioning (A/C) system
#A69#B9
#A70#B10Power supplyU = U batMeasured via the system relay
TerminalBreakout boxSignal typeIgnition onEngine idlingOther
#B1#B11Control modules communication cable (CAN L)Data communication, high speed network
#B2#B12
#B3#B13
#B4#B14Signal ground for the intake air temperature (IAT) sensor, fuel tank pressure sensor, fuel level sensor, clutch pedal sensor, brake pedal sensorU=U low
#B5#B15Signal ground, accelerator pedal (AP) position sensorU=U low
#B6#B16
#B7#B17
#B8#B18Signal (+), coolant level sensorU=U low
#B9#B19Accelerator pedal (AP) position sensor power supply, analog sensorU =5 V
#B10#B20Fuel tank pressure sensor power supplyU =5 V
#B11#B2130-supply (Power supply from the battery)U = U bat
#B12#B22
#B13#B23Control module communication cable (CAN H)Data communication, high speed network
#B14#B24
#B15#B25Clutch pedal sensor signalU=3.3 V (unaffected) U=2.2 V (fully depressed, 100 mm)Varies according to the position of the clutch pedal
#B16#B26Brake pedal sensor signalU=3.1 V (unaffected) U=2.6 V (25 mm depressed)Varies according to the position of the brake pedal
#B17#B27Accelerator pedal (AP) position sensor signal, analog signalU = 0.4 0.1 V with unaffected accelerator pedal (AP) U=2.5-4.4 V = the accelerator pedal (AP) fully depressed On certain vehicles the accelerator pedal (AP) will be at the limit position before the signal reaches 4.4 V.Varies according to the position of the accelerator pedal (AP)
#B18#B28
#B19#B29Cruise control signal (+)See terminal #B47
#B20#B30Cruise control signal (+)See terminal #B47
#B21#B31Output signal (+), engine speed (RPM)U=U lowU = quadratic wave voltage U top =UbatFrequency increases with engine speed (RPM)
#B22#B32Diagnostic lead communication link/Communication cable ImmobilizerU=90% of U batOther values apply if a generic fault-tracing instrument is connected to the data link connector (DLC)The communication cable functions both as a communication link and as a start inhibition link (immobilizer)
#B23#B33Signal (+) crank, terminal 50U=U lowU=U lowU=U bat at the crank
#B24#B34
#B25#B35Signal (+) accelerator pedal (AP) position sensor, PWM signalU top =12 V t = 4 ms pulse ratio=8% 2% with unaffected accelerator pedal (AP) and 50% - 90% with fully depressed accelerator pedal (AP) On certain vehicles the accelerator pedal (AP) will be at the limit before the signal reaches 90%.Between the accelerator pedal (AP) position sensor and the engine control module (ECM)
#B26#B36Signal (+), stop lamp switchU=U bat when the brake pedal is affected U=U low when the brake pedal is unaffected
#B27#B37Engine coolant temperature output signal to the A/C systemU top =U bat t = 4 ms pulse ratio = varies according to the engine temperature
#B28#B38
#B29#B39Outside temperature sensor signal(0°C) U = 2.92 V (+10°C) U = 2.40 V (+20°C) U = 1.90 V (+30°C) U = 1.46 VTemperature range: -40°C to +30°C
#B30#B40
#B31#B41Fuel tank pressure sensor signalU=2.5 V at 1 kPa U=3.3 V at atmospheric pressure (0 kPa overpressure) U=4.1 V at 1 kPa overpressure
#B32#B42Air conditioning (A/C) request signalU=U bat during request U=U low when there is no request
#B33#B43Cruise control on/off signalSee terminal #B47
#B34#B44Cruise control signalSee terminal #B47
#B35#B45
#B36#B46
#B37#B47Ignition on signal, terminal 15U = U bat
#B38#B48System relay, control signalU=U lowU=U lowRelay activated: U=U low Relay not activated: U = U bat the system relay runs on (2-5 minutes)
#B39#B49
#B40#B50EVAP canister shut-off valve control signalU=3.82 volts
#B41#B51Electronic throttle system (ETS) warning lamp control signalU=U lowU=U bat (not activated) U=U low (activated)
#B42#B52
#B43#B53
#B44#B54Air conditioning (A/C) activation control signalU=U bat (not activated) U=U low (activated)
#B45#B55Fuel pump (FP) activation control signalControl signal to the fuel pump (FP) relay
#B46#B56Malfunction indicator lamp (MIL) control signalU=U lowU=U bat (not activated) U=U low (activated)
#B47#B57Cruise control power supplyU=U bat (not activated) U = pulse train U top =U bat t=20 ms t high =0.5 ms
#B48#B58Control signal for engine start inhibitingU=U low (activated) U=U high (not activated)In certain markets, the engine can only be started with the clutch pedal depressed (U=U low )
#B49#B59
#B50#B60

See Signal specification

See Signal specification

General

All values listed below should be measured between the respective terminal in column 1 (control module terminal) and terminal #B3 unless stated otherwise in column 6 (Other). Control module terminals #A1-#A70 correspond to terminals #A1-#B10 on the breakout box, terminals #B1-#B50 correspond to #B11 - #B60 on the breakout box.

Note. It is important to connect the breakout box and check the ground terminals before taking readings.

HINT: If the numbering of the connector is different from the numbering on the breakout box, the connector number is given first, terminal #A61, followed by the breakout box number in brackets, (#B1). Example: #A61 (#B1).

U=DC voltage in volts (V)U AC =AC voltage in volts (V)
U bat =Battery voltage (V)F =Frequency in Hertz (Hz)
U low =Voltage approximately 0 V% duty =Duty cycle (pulse ratio) as a percentage (%)
T =Time in milliseconds (ms)I =Current in amperes (A)
Control module terminalBreakout box terminalSignal typeIgnition onEngine idlingOther
#A1#A1Throttle unit signal, potentiometer 1 (circuit 1)U approx. 0.4 -4 VThe voltage varies depending on the position of the throttle. U increases with increased throttle opening.
#A2#A2
#A3#A3
#A4#A4Engine coolant temperature (ECT) sensor signal(+30°C) U = 1.22 V (+80°C) U = 0.29 V (+100°C) U = 0.17 V
#A5#A5Signal intake air temperature (IAT) sensor(+20°C) U = 3.50 V (+30°C) U = 3.00 V (+40°C) U = 2.50 V
#A6#A6Control signal, rear heated oxygen sensor (HO2S) preheatingU = UbatPreheating off: U = U bat Preheating on U=U low
#A7#A7Control signal engine cooling fan (FC) stage 1Engine cooling fan (FC) off: U=U bat Engine cooling fan (FC) on: U=U low
#A8#A8
#A9#A9Control signal, canister purge (CP) valveU = U batPWM signal during activation of the canister purge (CP) valve
#A10#A10
#A11#A11
#A12#A12Control signal engine start blockingActivated U=U low Not activated U=U highIn certain markets, the engine can only be started with the clutch pedal depressed (U=U low )
#A13#A13Camshaft reset valve control signalPulse width modulation (PWM) signal U top =U bat f=250 Hz (12.5 Hz) Pulse ratio 20-95%The pulse ratio governs control of the camshaft
#A14#A14Injector no. 5 control signalU = U batT= 2-3 msT increases with engine speed (RPM) and load
#A15#A15Injector no. 3 control signalU = U batT= 2-3 msT increases with engine speed (RPM) and load
#A16#A16Injector no. 1 control signalU = U batT= 2-3 msT increases with engine speed (RPM) and load
#A17#A17Power supplyU = U batMeasured via the system relay
#A18#A18Control signal, front heated oxygen sensor (HO2S) preheatingU = U batPreheating off: U = U bat Preheating on: U=U low
#A19#A19Signal ground, throttle unit, potentiometers 1 and 2U=U low
#A20#A20Throttle unit signal, potentiometer 2 (circuit 2)U approx. 4 -0.4 VThe voltage varies depending on the position of the throttle. U decreases with increasing throttle opening.
#A21#A21
#A22#A22Mass air flow (MAF) sensor signalU = 1 VU = 1.7 VU increases with increasing air mass
#A23#A23Boost pressure sensor signal (turbocharged engines only)U = 1.96 VU increases with increasing boost pressure
#A24#A24Front heated oxygen sensor (HO2S), pump currentPulsed current supply, not measured
#A25#A25
#A26#A26Oil pressure switch signalU=U lowU = U bat
#A27#A27
#A28#A28Front heated oxygen sensor (HO2S), calibration currentNot measured
#A29#A29Power supply, 5 V camshaft position (CMP) sensorU =5 V
#A30#A30Ignition coil no. 2 control signalU=U lowU=2.5 V t high =2 msThe frequency varies according to engine speed (RPM)
#A31#A31Ignition coil no. 1 control signalU=U lowU=2.5 V t high =2.5 msThe frequency varies according to engine speed (RPM)
#A32#A32Control signal engine cooling fan (FC) stage 2Engine cooling fan (FC) off: U=U bat Engine cooling fan (FC) on: U=U low
#A33#A33Injector no. 4 control signalU = U batT low =2-3 msT increases with engine speed (RPM) and load
#A34#A34Injector no. 2 control signalU = U batT low =2-3 msT increases with engine speed (RPM) and load
#A35#A35Control signal (+) damper motor for the throttle unitPWM signal U top =U batThe damper motor is controlled using a pulse width modulation (PWM) signal from the integrated power stage in the engine control module (ECM) measured to terminal #A36 (breakout box #A36)
#A36#A36Control signal (-) damper motor for the throttle unitPWM signal U top =U batThe damper motor is controlled using a pulse width modulation (PWM) signal from the integrated power stage in the engine control module (ECM) measured to terminal #A35 (breakout box #A35)
#A37#A37Communication cable (CAN H) High speed Control modules
#A38#A38Control signal for the turbocharger (TC) control valve (turbocharged engines only)U = U batDuring turbocharger (TC) control: PWM signal f = 32 Hz
#A39#A39Power supply 5 V, boost pressure sensor, A/C pressure sensor, mass air flow (MAF) sensorU =5 V
#A40#A40Cruise control lever signal (Resume)See terminal #B36Signal from the button on the cruise control lever
#A41#A41Signal (+), front heated oxygen sensor (HO2S)Pulsed current signal, not measured
#A42#A42Signal (-), front heated oxygen sensor (HO2S)Pulsed current signal, not measured
#A43#A43
#A44#A44
#A45#A45Signal (+), rear knock sensor (KS)U=U low
#A46#A46Signal (+) front knock sensor (KS)U=U low
#A47#A47Camshaft position (CMP) sensor signalU =5 VU = Pulsed signal U top =5 V U offset = 2.5VThe frequency varies according to engine speed (RPM)
#A48#A48Signal (+), flywheel sensorU=2.5 VU= sine wave voltage U top =5 V U offset = 2.5 VMeasured to terminal #A66 (terminal #B6 on the breakout box) The frequency increases with engine speed (RPM)
#A49#A49
#A50#A50Ignition coil no. 3 control signalU=U lowU=2.5 V t high =2 msThe frequency varies according to engine speed (RPM)
#A51#A51Ignition coil no. 5 control signalU=U lowU=2.5 V t high =2 msThe frequency varies according to engine speed (RPM)
#A52#A52Ignition coil no. 4 control signalU=U lowU=2.5 V t high =2 msThe frequency varies according to engine speed (RPM)
#A53#A53Power ground 3U lowGround terminal connected to the chassis
#A54#A54Power ground 2U lowGround terminal connected to the chassis
#A55#A55Control modules communication cable (CAN L) Low speed
#A56#A56
#A57#A57
#A58#A58Signal ground, mass air flow (MAF) sensorU=U low
#A59#A59Power supply 5 V throttle unit, potentiometers 1 and 2U =5 V
#A60#A60Signal ground air conditioning (A/C) pressure sensor, boost pressure sensor, intake air temperature (IAT) sensor, engine coolant temperature (ECT) sensorU=U low
#A61#B1Signal (+), rear heated oxygen sensor (HO2S)Uapprox.0.50 VAbove 0.6 V or below 0.3 V
#A62#B2Signal (-) rear heated oxygen sensor (HO2S)U=U lowU=U low
#A63#B3Signal groundU=U lowGround terminal connected to the chassis
#A64#B4Signal (-) front knock sensor (KS)U=U lowU=U low
#A65#B5Camshaft position (CMP) sensor signal groundU=U low
#A66#B6Signal (-) flywheel sensorU=2.5 VU = sine wave voltage U top =5 V U offset = 2.5 VMeasured to terminal #A48 (terminal #A48 on the breakout box) The frequency increases with engine speed (RPM)
#A67#B7Signal (-) rear knock sensor (KS)U=U lowU=U low
#A68#B8Signal air conditioning (A/C) pressure sensorU=0.9 V (at approximately 20°C)U increases with pressure in the air conditioning (A/C) system
#A69#B9
#A70#B10Air conditioning (A/C) request signal, climate control module (CCM)When there is an air conditioning (A/C) request: U=U bat : when there is no A/C request U=U low
Control module terminalBreakout box terminalSignal typeIgnition onEngine idlingOther
#B1#B11Control modules communication cable (CAN L) Low speed
#B2#B12
#B3#B13
#B4#B14Signal ground brake pedal sensor, clutch pedal position sensor, outside temperature sensorU=U low
#B5#B15Signal ground, accelerator pedal (AP) position sensorU=U low
#B6#B16
#B7#B17Control signal, leak diagnostic unit, pumpPump motor running: U=U low Pump motor not running: U = U bat
#B8#B18Signal, coolant level sensorU=U lowLow engine coolant level: U = U bat Normal engine coolant level: U = Ulow
#B9#B19Power supply, 5 V accelerator pedal (AP) position sensorU =5 V
#B10#B20
#B11#B2130-supply (Power supply from the battery)U = U batU = U batIgnition off: U = U bat
#B12#B22
#B13#B23Control module communication cable (CAN H) High speed
#B14#B24
#B15#B25Clutch pedal sensor signalUnaffected: U=3.3 V Fully depressed: 100 mm U=2.2 VU varies depending on the position of the clutch pedal
#B16#B26Brake pedal sensor signalUnaffected: U=3.1 V 25 mm pressed down: U=2.6 VU varies depending on the position of the brake pedal
#B17#B27Signal, accelerator pedal (AP) position sensorU = 0.4 0.1 V with unaffected accelerator pedal (AP) U=2.5-4.4 V = the accelerator pedal (AP) fully depressed On certain vehicles the accelerator pedal (AP) will be at the limit position before the signal reaches 4.4 V.U varies depending on the position of the accelerator pedal (AP)
#B18#B28
#B19#B29Cruise control lever signal (Cruise +)See terminal #B36Signal from the button on the cruise control lever
#B20#B30
#B21#B31
#B22#B32Diagnostic lead communication link/Communication cable ImmobilizerU=90% of U bat Other values apply if a generic fault-tracing instrument is connected to the data link connector (DLC)The diagnostic lead functions both as a communication link and as a start inhibition link (immobilizer)
#B23#B33Signal crank, 50-supplyU=U lowU=U lowAt crank: U = U bat
#B24#B34Cruise control lever signal (Cruise ON/OFF)See terminal #B36Signal from the button on the cruise control lever
#B25#B35Signal, accelerator pedal (AP) position sensorU top =12 V t = 4 ms pulse ratio=8% 2% with unaffected accelerator pedal (AP) and 50% - 90% with fully depressed accelerator pedal (AP) On certain vehicles the accelerator pedal (AP) will be at the limit before the signal reaches 90%.Pulse width modulation (PWM) signal from the accelerator pedal (AP) position sensor to the engine control module (ECM)
#B26#B36Stop lamp switch signalWhen the brake pedal is depressed: U = U bat When the brake pedal is not depressed U=U low
#B27#B37
#B28#B38
#B29#B39Signal, outside temperature sensor(0°C) U=2.92 V (+10°C) U=2.40 V (+20°C) U=1.90 V (+30°C) U=1.46 VTemperature range: -40 to +30°C
#B30#B40
#B31#B41
#B32#B42
#B33#B43
#B34#B44Control signal, leak diagnostic unit, heater padHeating element activated: U = Ulow Heater pad not activated: U = Ubat
#B35#B45Cruise control lever signal (Cruise -)See terminal #B36Signal from the button on the cruise control lever
#B36#B46Power supply cruise control leverActivated cruise control: Quadratic wave voltage with peak voltage U=U bat Non activated cruise control: Saw tooth voltage with peak voltage U=U bat
#B37#B47Signal, ignition on, 15-supplyU = U batU = U batIgnition off: U=U low
#B38#B48System relay control signalU=U lowRelay activated: U=U low Relay not activated: U = U bat The system relay runs on (2-5 minutes)
#B39#B49
#B40#B50Control signal, leak diagnostic unit, valveValve activated: U=U low Valve not activated: U = U bat
#B41#B51
#B42#B52
#B43#B53
#B44#B54Control signal, air conditioning (A/C) relayAir conditioning (A/C) relay activated: U=U low Air conditioning (A/C) relay not activated: U = U bat
#B45#B55Fuel pump (FP) activation control signalFrequency controlled output signal from the engine control module (ECM) when activating the fuel pump (FP) relay f=50 Hz
#B46#B56Malfunction indicator lamp (MIL) control signalU=U lowNot activated U=U bat Activated: U=U low
#B47#B57
#B48#B58Electronic throttle system (ETS) warning lamp control signalNot activated U=U bat Activated: U=U low
#B49#B59Engine coolant temperature (ECT) sensor signal to the combined instrument panel, climate control module (CCM)U top =U bat Pulse ratio = 30-70%The pulse ratio varies with engine coolant temperature (ECT)
#B50#B60

General

All values given below are between the terminals stated in column 1 and breakout box terminal #B2. Control module terminals #A1-#A60 correspond to terminals #A1-#A60 on the breakout box, terminals #A61-#A70 correspond to terminals #B1-#B10 on the breakout box and terminals #B1-#B50 correspond to terminals #B11-#B60 on the breakout box.

Note. It is important to connect the breakout box and check the ground terminals before taking readings.

HINT: If the numbering of the connector is different from the numbering on the breakout box, the connector number is given first, terminal #A61, followed by the breakout box number in brackets, (terminal #B1). Example: #A61 (#B1).

U=DC voltage in volts (V)U A/C =AC voltage in volts (V)
U bat =Battery voltage in volts (V)F =Frequency in Hertz (Hz)
U low =Voltage near 0 V or 0 V%pulse =Pulse ratio (%)
T =Time in milliseconds (ms)
TerminalBreakout boxSignal typeIgnition onIdleOther
#A1(#A1)
#A2(#A2)Control signal Canister purge (CP) valveU = UbatPWM signal during activation of the EVAP canister shut off valve
#A3(#A3)
#A4(#A4)Signal (+) intake temperature sensor, integrated in the mass air flow (MAF) sensor(+10 C) U = 2.90 V (+20 C) U = 2.38 V (+30 C) U = 1.89 V
#A5(#A5)Control signal engine cooling fan (FC) high-speedEngine cooling fan (FC) off U = Ubat Engine cooling fan (FC) on U = Ulow
#A6(#A6)Control signal engine cooling fan (FC) low-speedEngine cooling fan (FC) off U = Ubat Engine cooling fan (FC) on U = Ulow
#A7(#A7)
#A8(#A8)
#A9(#A9)
#A10(#A10)
#A11(#A11)Control signal preheating rear heated oxygen sensor (HO2S)U = UbatPreheating off U = Ubat Preheating U = Ulow
#A12(#A12)
#A13(#A13)
#A14(#A14)Control signal injector 5U = UbatT= 2-3 msT increases with engine speed (RPM) and load
#A15(#A15)Control signal injector 3U = UbatTlow = 2-3 msT increases with engine speed (RPM) and load
#A16(#A16)Control signal injector 1U = UbatTlow = 2-3 msT increases with engine speed (RPM) and load
#A17(#A17)
#A18(#A18)Control signal preheating front heated oxygen sensor (HO2S)U = UbatPreheating off U = Ubat Preheating U = Ubat
#A19(#A19)
#A20(#A20)
#A21(#A21)Signal A/C pressure sensorU=0.9 V (at approximately 20 C)U increases with increased pressure in the system
#A22(#A22)Mass air flow (MAF) sensor signalU = 0.58 VU = 1.33 V Unloaded, engine at operating temperatureU increases with increasing air mass
#A23(#A23)Signal manifold absolute pressure (MAP) sensorU= 1.64 V atmospheric pressure at sea levelU increases with increasing pressure in the intake manifold
#A24(#A24)Signal (+) front heated oxygen sensor (HO2S) signal (+)Lambda=0.95 V>700 mV lambda=1.10 V<200 mV
#A25(#A25)
#A26(#A26)
#A27(#A27)
#A28(#A28)Signal ignition discharge module (IDM) check, ignition coils
#A29(#A29)Control signal ignition coil no. 3U = UlowU = 2.5 volt thigh = 2 msThe frequency varies according to engine speed (RPM)
#A30(#A30)Control signal ignition coil no. 2U = UlowU = 2.5 volt thigh = 2 msThe frequency varies according to engine speed (RPM)
#A31(#A31)Control signal ignition coil no. 1U = UlowU = 2.5 volt thigh = 2.5 msThe frequency varies according to engine speed (RPM)
#A32(#A32)
#A33(#A33)Control signal injector 4U = UbatTlow = 2-3 msT increases with engine speed (RPM) and load
#A34(#A34)Control signal injector 2U = UbatTlow = 2-3 msT increases with engine speed (RPM) and load
#A35(#A35)
#A36(#A36)Power ground preheating, front heated oxygen sensor (HO2S)U = Ulow
#A37(#A37)Communication cable control modules (CAN H)Between the engine control module (ECM) and the throttle unit
#A38(#A38)Control signal stop lamp - switchU = Ulow (not activated) U = Uhigh (activated)Between the engine control module (ECM) and the throttle unit
#A39(#A39)Oil pressure switchU = Ulow (no oil pressure)U = Ubat
#A40(#A40)Signal (+) engine coolant temperature (ECT) sensor(+20°C) U=3.1 V (+30°C) U=2.6 V (+80°C) U=0.9 V (+100°C) U=0.5 V
#A41(#A41)Signal (-) front heated oxygen sensor (HO2S)Lambda= 1 when the current is approximately +0.2 mANegative current when the fuel air mixture is rich. Range: -12 mA, +12 mA
#A42(#A42)Signal (+) front heated oxygen sensor (HO2S)Lambda= 1 when the current is approximately +0.2 mAPositive current when the fuel air mixture is lean Range: -12 mA, +12 mA
#A43(#A43)
#A44(#A44)
#A45(#A45)
#A46(#A46)Signal (+) knock sensor (KS)
#A47(#A47)Signal (+) camshaft position (CMP) sensorUapprox.5 V or U=UlowFapprox.35 Hz Uapprox.2.5 VThe frequency increases with engine speed (RPM)
#A48(#A48)Signal (+) transmission input speed sensorU=2.5 V U = UlowU = sine wave voltage
#A49(#A49)
#A50(#A50)Control signal ignition coil no. 5U = UlowU = 2.5 volt thigh = 2 msThe frequency varies according to engine speed (RPM)
#A51(#A51)Control signal ignition coil no. 4U = UlowU = 2.5 volt thigh = 2 msThe frequency varies according to engine speed (RPM)
#A52(#A52)Control signal Air assisted control valve (AACV)
#A53(#A53)Power ground 3Ulow
#A54(#A54)Power ground 2Ulow
#A55(#A55)Communication cable control modules (CAN L)Between the engine control module (ECM) and the throttle unit
#A56(#A56)Control signal accelerator pedal (AP) position sensor, PWM signalUtop = 12 V t = 4 ms pulse ratio = 8%-88%Between the engine control module (ECM) and the throttle unit
#A57(#A57)Power supply, camshaft position (CMP) sensorU=5 volt
#A58(#A58)Power supply, manifold absolute pressure (MAP) sensor A/C pressure sensorU=5 volt
#A59(#A59)
#A60(#A60)Signal ground mass air flow (MAF) sensorU = Ulow
#A61(#B1)Signal ground intake temperature engine coolant temperature (ECT) sensor rear heated oxygen sensor (HO2S)U = Ulow
#A62(#B2)Power ground 1U = Ulow
#A63(#B3)
#A64(#B4)Signal (-) knock sensor (KS)
#A65(#B5)Signal ground camshaft position (CMP) sensorU = Ulow
#A66(#B6)Signal ground transmission input speed sensorU = Ulow
#A67(#B7)
#A68(#B8)
#A69(#B9)Control signal preheating front HO2SU = UbatPreheating off U = Ubat Preheating U = UbatB+ from the system relay
#A70(#B10)Power supplyU = UbatB+ from the system relay

Connector terminals #A1-#A70

TerminalBreakout boxSignal typeIgnition onEngine idlingOther
#B1(#B11)Communication cable control modules (CAN L)Between the engine control module (ECM) and the CAN driver module
#B2(#B12)
#B3(#B13)
#B4(#B14)Signal ground intake air temperature (IAT) sensor fuel tank pressure sensor clutch pedal sensor brake pedal sensorU = Ulow
#B5(#B15)Signal ground accelerator pedal (AP) position sensorU = Ulow
#B6(#B16)
#B7(#B17)
#B8(#B18)Coolant level sensorU = Ulow
#B9(#B19)Power supply accelerator pedal (AP) position sensor, analog sensorU=5 volt
#B10(#B20)Power supply fuel tank pressure sensorU=5 volt
#B11(#B21)30-supply (Power supply from the battery)U = Ubat
#B12(#B22)
#B13(#B23)Control modules communication cable (CAN H)Between the engine control module (ECM) and the CAN driver module
#B14(#B24)
#B15(#B25)Signal clutch pedal sensorU=3.3 volts (unaffected) U=2.2 volts (fully depressed, 100 mm)Varies depending on the position of the clutch pedal
#B16(#B26)Signal brake sensorU=3.1 volts (unaffected) U=2.6 volts (25 mm depressed)Varies depending on the position of the brake pedal
#B17(#B27)Signal accelerator pedal (AP) position sensor, analog signalU=0.4 volts (idling) U=4.4 volt (wide open throttle (WOT))Varies depending on the position of the accelerator pedal (AP)
#B18(#B28)
#B19(#B29)Signal (+) cruise control SET+
#B20(#B30)Signal (+) cruise control RESUME
#B21(#B31)Output signal (+) engine speedU = UlowU = quadratic wave voltage Utop = UbatFrequency increases with engine speed (RPM)
#B22(#B32)Immobilizer communication cable (also data link connector (DLC) communication link)No communication on the cable: U=90% of U bat . During communication: Data communication, pulsed signal between U bat and 0 VOther values apply if a generic fault-tracing instrument is connected to the data link connector (DLC).The engine control module (ECM) and immobilizer control module communicate with each other for 2 seconds after the ignition is switched on to determine whether engine start should be permitted. After this time, the immobilizer control module changes internally so that the cable is connected to the communication port in the data link connector (DLC) (terminal #7).
#B23(#B33)Signal (+) crank, +50 supplyU = UlowU = UlowU = Ubat at crank
#B24(#B34)
#B25(#B35)Signal (+) accelerator pedal (AP) position sensor, PWM signalUtop = Ubat T = 4 ms pulse ratio = 8%-88%Between the accelerator pedal (AP) position sensor and the engine control module (ECM)
#B26(#B36Signal (+) stop lamp switchU = Ubat when the brake pedal is depressed U = Ulow when the brake pedal is not depressed
#B27(#B37)Output signal Engine coolant temperature (ECT) to the air conditioning (A/C) systemUtop = Ubat t = 4 ms pulse ratio = varies with engine coolant temperature (ECT)
#B28(#B38)
#B29(#B39)Signal outside temperature sensor(0°C) U=2.34 V (+10°C) U=1.82 V (+20°C) U=1.38 V (+25°C) U=1.19 V (+30°C) U=1.03 VTemperature range: -40°C to +110°C
#B30(#B40)
#B31(#B41)Signal fuel tank pressure sensorU=2.5 V at 1 kPa negative pressure U=3.3 V at atmospheric pressure (0 kPa overpressure) U = 4.1 V at 1 kPa overpressure
#B32(#B42)Signal A/C requestU = Ubat on request, otherwise U = Ulow
#B33(#B43)Signal cruise control on/offSee terminal #B47
#B34(#B44)Signal cruise control SETSee terminal #B47
#B35(#B45)
#B36(#B46)
#B37(#B47)Signal ignition on signal, +15 supplyU = Ubat
#B38(#B48)System relay control signalU = UlowU = UlowRelay activated: Ulow Relay not activated: Ubat The system relay runs on (2-15 minutes)
#B39(#B49)
#B40(#B50)Control signal EVAP canister shut-off valveU=3.82 V
#B41(#B51)Control signal Electronic throttle system (ETS) warning lampU = UlowU = Ubat (not activated) U = Ulow (activated)
#B42(#B52)
#B43(#B53)
#B44(#B54)Control signal A/C activationU = Ubat (not activated) U = Ulow (activated)
#B45(#B55)Control signal fuel pump (FP) activation
#B46(#B56)Control signal malfunction indicator lamp (MIL)U = UlowU = Ubat (not activated) U = Ulow (activated)
#B47(#B57)Power supply Cruise controlU = Ubat (not activated) U = pulse train Utop = Ubat t = 20 ms thigh = 0.5 ms
#B48(#B58)Control signal engine start inhibitingU = Ulow (activated) U = Uhigh (not activated)In certain markets, the engine can only be started with the clutch pedal depressed (U = Ulow)
#B49(#B59)
#B50(#B60)

Connector terminals #B1-#B50

Scheme 122

Scheme 122: Bosch ME 7 engine control module (ECM)

Integrated atmospheric pressure sensor

Scheme 123

Scheme 123: Throttle unit

Damper motor integrated with electronic unit

Scheme 124

Scheme 124: Accelerator pedal (AP) position sensor

Two signals. Pulse width modulated and lineal signal (digital/analog)

Scheme 125

Scheme 125: Pressure regulator

Line pressure 380 kPa

Scheme 126

Scheme 126: Mass air flow (MAF) sensor

Mass air flow (MAF) sensor resistive film. Measurement range 12-640 kg/h.

Q (kg/h)12.015.030.060.0
V (Volt)1.311.391.692.11

Scheme 127

Scheme 127: Fuel pump

Pump capacity at a line pressure of 380 kPa and 13 V > 125 l/min.

Power consumption at a line pressure of 380 kPa and 13 V max 7.5 A

Scheme 128

Scheme 128: Injector

Coil resistance should be approximately 12 ohms (at 20°C).

Scheme 129

Scheme 129: Boost pressure sensor

Piezo resistive lineal pressure sensor. Measurement range 20.0-250 kPa.

P (kPa)90.0101.3150.0200.0
V /(Volt)1.691.902.803.71

Scheme 130

Scheme 130: Turbocharger (TC) control valve

Frequency controlled valve. Resistance 29.7 ohms

Scheme 131

Scheme 131: Camshaft reset valve

Frequency controlled valve. Resistance 3.7 ohms

Scheme 132

Scheme 132: Intake air temperature (IAT) sensor

NTC resistance.

Temperature (°C)010203040
R (ohms)159319672606839232603
V (Volt)4.303.943.503.002.50

Scheme 133

Scheme 133: Engine coolant temperature (ECT) sensor

NTC resistance.

Temperature (°C)010204080100
R (ohms)5740370024501150318184
V (Volt)2.652.101.620.920.290.17

Scheme 134

Scheme 134: Knock sensor (KS)

Piezoelectric crystal.

Scheme 135

Scheme 135: Camshaft position (CMP) sensor

Magnetic resistive sensor with permanent magnet

Scheme 136

Scheme 136: Engine speed (RPM) sensor

Inductive sensor with permanent magnet Resistance 125.5 17 ohms

Scheme 137

Scheme 137: Front heated oxygen sensor (HO2S)

Linear probe

Component specifications

The component specification gives the value of the component when the connector is disconnected. Where no value is given, it is not possible to measure a relevant value at the component.

The figure within the brackets indicates the terminal pin on the component to which the value refers.

DesignationTypeSupply voltageValueOther
Air conditioning (A/C) relayMechanical relay12 V (#1)Approximately 96 ohms (coil)
A/C pressure sensorAbsolute manifold absolute pressure (MAP) sensor5 V (#3)
Air conditioning (A/C) pressure switchPressure switch (Pressostat)Normal pressure: closed switch (#1-#2)
Stop lamp switchPosition switch12 V (#1) 12 V (#4)The switch is closed when the pedal is depressed (terminals #1-#2) The switch is closed when the pedal is depressed (terminals #3-#4)Consists of two separate switches: #1-#2 (stop lamp) #3-#4 (shift lock solenoid)
Brake pedal sensorSlide potentiometer5 V (#1)Unaffected pedal: approximately 1300-2100 ohms 50 mm depressed pedal: approximately 500-1400ohms (#1-#2)
Fuel pump (FP) relayMechanical relayApproximately 96 ohms (coil)The relay is controlled by the engine control module (ECM)
Engine cooling fan (FC) relayMechanical relay with two coilsApproximately 96 ohms (coil)The relay is controlled by the engine control module (ECM)
Canister purge (CP) valveElectromagnetic valve12 V (#1)17-24 ohms at 20°C (terminals #1-#2)
Accelerator pedal (AP) position sensorElectronic pedal sensor with two output signals, PWM and a linear analog signal12 V (#1) 5 V (#6) Power supply analog position sensors
Throttle unitElectronic throttle control module with two integrated potentiometers and a damper motor5 V (#3)1.2-3.5 ohms (#1-#4 motor winding). 1000-1500 ohms (terminals #2-#3 Parallel connection of potentiometers 1 and 2). Approximately 820 ohms when the throttle is closed. Approximately 1580 ohms at wide open throttle (terminals #2-#6 potentiometer 1). Approximately 1480 ohms when the throttle is closed. Approximately 500 ohms at wide open throttle (#2-#5 potentiometer 2)
InjectorElectromagnetic injector12 V (#1)Approximately 12 ohms at 20°C (terminal #1-#2)
Camshaft sensorMagneto-resistive sensor5 V (#1)
Knock sensor (KS)Piezo electric componentGreater than 1 Mohms (#1-#2 front knock sensor (KS)). Greater than 1 Mohms (#3-#4 rear knock sensor (KS))Separate signal ground for the knock sensors (KS)
Clutch pedal sensorSlide potentiometer5 V (#2)Unaffected pedal: 1400-2400 ohms Fully depressed pedal: 200-800 ohms (#2-#4)
Coolant level sensorPosition switchConnected to ground (terminal #2)Closed when the engine coolant level is normal
Boost pressure sensorAbsolute manifold absolute pressure (MAP) sensor5 V (#1)Turbocharged (TC) engines only
Cruise control leverControls with cruise control keypad#1Open or closed depending on whether or not the button is pressed. Cruise ON/OFF (#1-#2). Resume (#1-#3). Cruise - (#1-#4). Cruise + (#1-#5Directly connected to the engine control module (ECM)
Preheating, front heated oxygen sensor (HO2S)PTC resistor12 V (#3)2.6-3.4 ohms at 20°C (terminals #3-#4)
Preheating, rear heated oxygen sensor (HO2S)PTC resistor12 V (#1)Approximately 9 ohms at 20°C (terminal #1-#2)
Mass air flow (MAF) sensor12 V (#2) 5 V (#4)
Intake air temperature (IAT) sensor inletNTC resistor5 V (#1)15931 ohms at 0°C 9672 ohms at 10°C 6068 ohms at 20°C 3923 ohms 30°C Turbocharged engines: (#1-#2).
Leak diagnostic unitConsists of an air pump, electromagnetic valve and an internal heating element (PTC resistor)12 V (#4)Approximately 118 ohms (#1-#4 pump motor winding) 27.9 -34.1 ohms (#3-#4 Valve coil)
Engine coolant temperature (ECT) sensorNTC resistor5 V (#1)15040 ohms at -20°C 2450 ohms at 20°C 318 ohms at 80°C (#1- #2)
PTC resistor air preheatingPTC resistor12 V (#1)Approximately 10 ohms at 20°C (#1-#2)
Oil pressure sensorPressure switch (Pressostat)Grounded in the cylinder blockClosed switch when the oil pressure is low
Camshaft reset valveElectromagnetic valve12 V (#1)3.7-11.1 ohms (#1-#2)
Flywheel sensorEngine speed sensor108.5-142.5 ohms at 20°C (terminals #1-#2)
System relayMechanical relay12V (#1)Approximately 80 ohms (coil)
Turbocharger (TC) control valveElectromagnetic valve (3 way)12 V (#1)21.8-24.2 ohms at 20°C (terminals #1-#2)Turbocharged (TC) engines only
Outer temperature sensorNTC resistor5 V (#1)3641 ohms at -20 °C 1407 ohms at 0°C 608 ohms at 20°C 288 ohms at 40°C (#1- #2)

See Component specifications

See Component specifications