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Automatic Transaxle Control System - 1.6L: Other Kia Soul I рестайлинг

Automatic Trans 11 illustrations ~401 words

TCM Learning

When shift shock is occurred or parts related with the transaxle are replaced, TCM learning should be performed.

In the following case, TCM learning is required.

  1. Transaxle assembly replacement
  2. TCM replacement
  3. TCM upgrading

Scheme 131

Scheme 131
  1. TCM learning condition ATF temperature: 40 ~ 100°C (104 ~ 212°F)
  2. TCM learning procedure Stop learning Repeat the below shift pattern four times or more with stepping on the brake. Driving learning Drive the vehicle through all gears at D range. Drive from stop to 1st to 2nd to 3rd to 4th to 5th to 6th with keeping fixed throttle open. Down shift from 6th to 5th, 5th to 4th, 4th to 3rd, 3rd to 2nd, 2nd to 1st. Repeat the above driving pattern four times or more. Up-shift throttle open: 15 ~ 25%

Scheme 132

Scheme 132: Circuit Diagram

Scheme 133

Scheme 133: Vehicle Components

Scheme 134

Scheme 134: Transaxle Components

Functions

  1. Monitors the vehicle's operating conditions to determine the optimal gear setting.
  2. Performs a gear change if the current gear setting differs from the identified optimal gear setting.
  3. Determines the need for damper clutch (D/C) activation and engages the clutch accordingly.
  4. Calculates the optimal line pressure level by constantly monitoring the torque level and adjusts the pressure accordingly.
  5. Diagnoses the automatic transaxle for faults and failures.

Scheme 135

Scheme 135: TCM connector and terminal function

Connector [EGGA-A]

PinDescription
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22Overdrive clutch control solenoid valve
23Line pressure control solenoid valve
24
25
26ON/OFF solenoid valve B(SS-B)
27
28
29
30
31
32
33
34
35
36
37Sports mode up switch
38Sports mode select switch
39Oil temperature sensor (+)
40
41
42
43Underdrive brake control solenoid valve
4435R clutch control solenoid valve
45Torque converter control solenoid valve
4626 brake control solenoid valve
47
48
49
50
51
52
53
54
55
56
57
58Sport mode down switch
59Oil temperature sensor(-)
60
61
62
63
64
65
66
67
68
69
70
71
72
73Inhibitor switch signal "S4"
74Inhibitor switch signal "S2"
75Inhibitor switch signal "S3"
76
77
78
79
80
81
82
83
84
85
86
87Solenoid supply power 2
88Solenoid supply power 1
89ON/OFF solenoid valve B(SS-A)
90
91
92
93
94Inhibitor switch signal "S1"
95Output speed sensor power
96Input speed sensor power
97
98
99Input speed sensor signal
100Output speed sensor signal
101
102
103
104
105
PinDescriptionConditionInput/output value
TypeLevel
22Overdrive clutch control solenoid valve (OD/C_VFS)Output0V/Battery voltage level
9V < Battery voltage level < 16V
23Line pressure control solenoid valve (LINE_VFS)Output0V/Battery voltage level
9V < Battery voltage level < 16V
26ON/OFF solenoid valve B(SS-B)HighOutput0V/Battery voltage level
Low9V < Battery voltage level < 16V
37Sports mode up switchUp ONInput0V/Battery voltage level
Other9V < Battery voltage level < 16V
38Sports mode select switchSport modeInput0V/Battery voltage level
Other9V < Battery voltage level < 16V
39Oil temperature sensor (+)ONInput0V/3.3V
OFF
43Underdrive brake control solenoid valve (UD/B_VFS)Output0V/Battery voltage level
9V < Battery voltage level < 16V
Power supply: V_SOL2
4435R clutch control solenoid valve (35R/C_VFS)Output0V/Battery voltage level
9V < Battery voltage level < 16V
45Torque converter control solenoid valve (T/CON_VFS)Output0V/Battery voltage level
9V < Battery voltage level < 16V
4626 brake control solenoid valve (26/B_VFS)Output0V/Battery voltage level
9V < Battery voltage level < 16V
Power supply: V_SOL2
58Sports mode down switchDown ONInput0V/Battery voltage level
Other9V < Battery voltage level < 16V
59Oil temperature sensor (-)Ground0V
73Inhibitor switch signal "S4"HighInput0V/Battery voltage level
Low9V < Battery voltage level < 16V
74Inhibitor switch signal "S2"HighInput0V/Battery voltage level
Low9V < Battery voltage level < 16V
75Inhibitor switch signal "S3"HighInput0V/Battery voltage level
Low9V < Battery voltage level < 16V
89ON/OFF solenoid valve A (SS-A)HighOutput0V/Battery voltage level
Low9V < Battery voltage level < 16V
94Inhibitor switch signal "S1"HighInput0V/Battery voltage level
Low9V < Battery voltage level < 16V
95Output speed sensor powerONPower0V/7.5V
OFF
96Input speed sensor powerONPower0V/7.5V
OFF
99Input speed sensor signalHighInput0.7V/1.4V
Low
100Output speed sensor signalHighInput0.7V/1.4V
Low

Scheme 136

Scheme 136: Circuit Diagram

Scheme 137

Scheme 137

Signal Code Table

PP-RRR-NNN-DD
S112V12V00000
S2012V12V12V000
S300012V12V12V0
S40000012V12V

Scheme 138

Scheme 138: Circuit Diagram

Scheme 139

Scheme 139: Removal

Scheme 140

Scheme 140

Scheme 141

Scheme 141
  1. Make sure vehicle does not roll before setting room side shift lever and T/M side manual control lever to "N" position.
  2. Remove the battery and the battery tray. (Refer to " «CHARGING SYSTEM»(ref-537199-S25919029862013032200000) " in EE group.)
  3. Remove the air cleaner assembly. (Refer to " «INTAKE MANIFOLD»(ref-537205-S12591187762013032200000) " in EM group.)
  4. Remove the shift cable mounting nut (B). Tightening torque: 14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~ 15.9 lb-ft)
  5. Disconnect the inhibitor switch connector (A).
  6. Remove the manual control lever (B) and the washer after removing a nut (A). Tightening torque: 7.8 ~ 9.8 N.m (0.8 ~ 1.0 kgf.m, 5.8 ~ 7.2 lb-ft) CAUTION: When installing, affix the manual control lever and the inhibitor switch with ø5mm (0.1969in.). Then tighten the inhibitor assembly mounting bolts.
  7. Remove the inhibitor assembly (A) after removing the bolts (2ea). Tightening torque: 9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft) CAUTION: When installing, tighten the inhibitor assembly mounting bolt lightly, so that necessary adjustments can be made. Tighten to specifications.