Tools Required
- J 42385-100 Head/Main Bolt Thread Repair Kit
- J 42385-200 General Threads Kit
- J 42385-300 Fixtures/Hardware Kit
Contents
Wiring diagrams Section: Mechanical- Fastener Tightening Specifications
- Diagnostic Starting Point - Engine Mechanical
- Strategy Based Diagnostics
- Visual/physical Inspection
- Intermittent
- Symptom List
- Engine Compression Test
- Cylinder Leakage Test
- Oil Pressure Diagnosis and Testing
- Diagnostic Aids
- Test Description
- Engine Mount Inspection
- Removal Procedure
- Installation Procedure
- Valve Stem Oil Seal and Valve Spring Replacement
- Cylinder Head Replacement - Left
- Cylinder Head Replacement - Right
- Valve Lifter Replacement
- Crankshaft Balancer Replacement
- Crankshaft Front Oil Seal Replacement
- Engine Front Cover Replacement
- Crankshaft Rear Oil Seal Replacement
- Engine Rear Cover Replacement
- Engine Oil Pressure Sensor And/or Switch Replacement
- Timing Chain and Sprockets Replacement
- Tools Required
- Draining Fluids and Oil Filter Removal
- Crankshaft Balancer Removal
- Engine Flywheel Removal
- Throttle Body Removal
- Fuel Rail and Injectors Removal
- Intake Manifold Removal
- Valve Rocker Arm Cover Removal - Left
- Valve Rocker Arm Cover Removal - Right
- Valve Rocker Arm and Push Rod Removal
- Valve Lifter Removal
- Oil Pan Removal
- Timing Chain and Sprockets Removal
- Piston, Connecting Rod, and Bearing Removal
- Crankshaft and Bearings Removal
- Engine Block Plug Removal
- Engine Block Cleaning and Inspection
- Boring Procedure
- Honing Procedure
- Deglazing Procedure
- Crankshaft and Bearings Cleaning and Inspection
- Inspection Procedure
- Measuring Main Bearing Clearance - Gaging Plastic Method
- Measuring Connecting Rod Bearing Clearance - Gaging Plastic Method
- Measuring Connecting Rod Bearing Clearance - Using J 43690/J 43690-100
- Piston and Connecting Rod Disassemble
- Press Fit Piston Pin
- Piston and Pin
- Connecting Rod and Bearings
- Measuring Piston Ring End Gap
- Piston and Connecting Rod Assemble
- Full-Floating Piston Pin
- Camshaft Bearing Removal
- Camshaft and Bearings Cleaning and Inspection
- Measuring Camshaft Lobe Lift
- Camshaft Bearing Installation
- Valve Rocker Arm and Push Rods Cleaning and Inspection
- Valve Lifters and Guides Cleaning and Inspection
- Cylinder Head Disassemble
- Cylinder Head Cleaning and Inspection
- Valve Guide Reaming/valve and Seat Grinding
- Valve Guide Reaming
- Valve and Seat Grinding
- Cylinder Head Assemble
- Oil Pump Disassemble
- Oil Pump Cleaning and Inspection
- Oil Pump Assemble
- Engine Front Cover Cleaning and Inspection
- Engine Rear Cover Cleaning and Inspection
- Engine Valley Cover Cleaning and Inspection
- Valve Rocker Arm Cover Cleaning and Inspection
- Oil Pan Cleaning and Inspection
- Cleaning Procedure
- Exhaust Manifold Cleaning and Inspection
- Coolant Air Bleed Pipe Cleaning and Inspection
- Thread Repair
- General Thread Repair
- Service Prior to Assembly
- Engine Prelubing
- Engine Block Plug Installation
- Crankshaft and Bearings Installation
- Piston, Connecting Rod, and Bearing Installation
- Piston Selection
- Camshaft Installation
- Timing Chain and Sprockets Installation
- Oil Pump, Pump Screen and Deflector Installation
- Engine Rear Cover Installation
- Crankshaft Rear Oil Seal Installation
- Engine Front Cover Installation
- Crankshaft Front Oil Seal Installation
- Oil Pan Installation
- Oil Filter, Adapter, Pan Cover Installation
- Valve Lifter Installation
- Cylinder Head Installation - Left
- Cylinder Head Installation - Right
- Valve Rocker Arm and Push Rod Installation
- Valve Rocker Arm Cover Installation - Left
- Valve Rocker Arm Cover Installation - Right
- Engine Valley Cover Installation
- Coolant Air Bleed Pipe Installation
- Intake Manifold Installation
- Fuel Rail and Injectors Installation
- Throttle Body Installation
- Water Pump Installation
- Exhaust Manifold Installation - Left
- Exhaust Manifold Installation - Right
- Engine Flywheel Installation
- Crankshaft Balancer Installation
- Crankcase Ventilation System Description
- Drive Belt System Description
- Camshaft and Drive System
- Crankshaft
- Cylinder Heads
- Engine Block
- Exhaust Manifolds
- Intake Manifold
- Oil Pan
- Piston and Connecting Rod Assembly
- Valve Rocker Arm Cover Assemblies
- Valve Train
- New Product Information
- Torque Values And/or Fastener Tightening Strategies
- New Sealants And/or Adhesives
- Changed Engine Specifications
- Disassembly and Assembly Procedure Revisions
- Engine Mechanical Diagnostic Procedure Revisions
- New Special Tools Required
- A Component Comparison from the Previous Year
- Cleanliness and Care
- Separating Parts
- Replacing Engine Gaskets
- Gasket Use and Applying Sealants
- Separating Components
- Cleaning Gasket Surfaces
- Assembling Components
- Pipe Joint Compound
- Rtv Sealer
- Anaerobic Sealer
- Tools and Equipment
- Abbreviations
- Accessories Control Systems
- Accessory Drive Belts
- Adjustments
- Airbag
- Anti-Lock/traction Control
- Application
- Automatic HVAC System
- Automatic Trans
- Axle Shafts
- Basic Trouble Shooting
- Body Electrical
- Brakes
- Charging System
- Check Lists
- Collision/avoidance
- Communication Devices
- Computer Relearn
- Cooling System (Mechanical)
- Cruise Control Systems
- Diagnostic Connector Locations
- Differentials & Drive Axles
- Door Locks & Anti-Theft Systems
- Drive Cycles
- Driveline/axles
- Driveshaft & Universal Joints
- DTC Index
- Electrical
- Electrical Component Locations
- Electronic Steering
- Electronic Suspension
- Emission Applications
- Engine
- Engine Performance
- Entertainment Systems
- Exhaust
- Exterior Body Panels
- Exterior Lights
- Exterior/interior Trim
- Frames, Subframes & Crossmembers
- Fuses & Circuit Breakers
- Gauges & Instrument Panels
- Heated Glass/defoggers
- Hoist/jack
- Horns
- Identification
- Ignition Switch/steering Lock
- Manual & Power Steering
- Manual HVAC System
- MAP Guidelines
- Mechanical
- Mechanical - Hydraulic
- Memory Modules
- Metric Conversions
- Mode 6
- Navigation System
- Oem General Information
- Removal & Installation
- Reset Procedures
- Restraints
- Restraints Control Systems
- Rpo Codes
- Seats
- Sensor Range Charts
- Specifications
- Starter
- Steering
- Steering Linkage
- Sun Roof/t-Top/convertible Top
- Suspension Front
- Suspension Rear
- Testing & Diagnostics
- Theory & Operation
- Transfer Case
- Transmission
- Wheel & Tire System
- Wheel Alignment
- Wiper/washer Systems