Important
- The intake manifold, throttle body, fuel injection rail and fuel injectors may be removed as an assembly. If not servicing the individual components, install the intake manifold as a complete assembly.
- DO NOT use the old intake manifold gaskets again. Install NEW intake manifold-to-cylinder head gaskets.
Scheme 777
Scheme 778
Scheme 779
Scheme 780
Scheme 781
Scheme 782
- Install NEW intake manifold-to-cylinder head gaskets (1).
- Install the intake manifold.
- Apply a 5 mm (0.20 in) band of threadlock GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the threads of the intake manifold bolts. Refer to «Sealers, Adhesives And Lubricants»(ref-180687-S12053191792005101000000) . NOTE: Refer to «FASTENER NOTICE»(ref-175132-S17785009232005041500000) in Cautions and Notices.
- Install the intake manifold bolts. Tighten 4.1. Tighten intake manifold bolts first pass in sequence to 5 N.m (44 lb in). 4.2. Tighten intake manifold bolts final pass in sequence to 10 N.m (89 lb in).
- Install the manifold absolute pressure (MAP) sensor (1), if previously removed. The electrical connector end of the sensor should be facing the front of the engine.
- Install the positive crankcase ventilation (PCV) valve (2) and hose (1).
- Install the engine coolant air bleed hose and clamp onto the throttle body.
- Install the evaporative emission (EVAP) purge solenoid (3), bolt (2), and isolator (1). Tighten Tighten the solenoid bolt to 10 N.m (89 lb in).