The structural oil pan is cast aluminum. Incorporated into the design are the oil filter mounting boss, drain plug opening, oil level sensor mounting bore, and oil pan baffle. The oil pan transfer cover and oil level sensor mount to the sides of the oil pan. The alignment of the structural oil pan to the rear of the engine block and transmission bell housing is critical.
Contents
Wiring diagrams Section: Mechanical- Fastener Tightening Specifications
- Diagnostic Starting Point - Engine Mechanical
- Strategy Based Diagnostics
- Visual/physical Inspection
- Intermittent
- Symptom List
- Engine Compression Test
- Cylinder Leakage Test
- Oil Pressure Diagnosis and Testing
- Diagnostic Aids
- Test Description
- Engine Mount Inspection
- Removal Procedure
- Installation Procedure
- Valve Stem Oil Seal and Valve Spring Replacement
- Cylinder Head Replacement - Left
- Cylinder Head Replacement - Right
- Valve Lifter Replacement
- Crankshaft Balancer Replacement
- Crankshaft Front Oil Seal Replacement
- Engine Front Cover Replacement
- Crankshaft Rear Oil Seal Replacement
- Engine Rear Cover Replacement
- Engine Oil Pressure Sensor And/or Switch Replacement
- Timing Chain and Sprockets Replacement
- Tools Required
- Draining Fluids and Oil Filter Removal
- Crankshaft Balancer Removal
- Engine Flywheel Removal
- Throttle Body Removal
- Fuel Rail and Injectors Removal
- Intake Manifold Removal
- Valve Rocker Arm Cover Removal - Left
- Valve Rocker Arm Cover Removal - Right
- Valve Rocker Arm and Push Rod Removal
- Valve Lifter Removal
- Oil Pan Removal
- Timing Chain and Sprockets Removal
- Piston, Connecting Rod, and Bearing Removal
- Crankshaft and Bearings Removal
- Engine Block Plug Removal
- Engine Block Cleaning and Inspection
- Boring Procedure
- Honing Procedure
- Deglazing Procedure
- Crankshaft and Bearings Cleaning and Inspection
- Inspection Procedure
- Measuring Main Bearing Clearance - Gaging Plastic Method
- Measuring Connecting Rod Bearing Clearance - Gaging Plastic Method
- Measuring Connecting Rod Bearing Clearance - Using J 43690/J 43690-100
- Piston and Connecting Rod Disassemble
- Press Fit Piston Pin
- Piston and Pin
- Connecting Rod and Bearings
- Measuring Piston Ring End Gap
- Piston and Connecting Rod Assemble
- Full-Floating Piston Pin
- Camshaft Bearing Removal
- Camshaft and Bearings Cleaning and Inspection
- Measuring Camshaft Lobe Lift
- Camshaft Bearing Installation
- Valve Rocker Arm and Push Rods Cleaning and Inspection
- Valve Lifters and Guides Cleaning and Inspection
- Cylinder Head Disassemble
- Cylinder Head Cleaning and Inspection
- Valve Guide Reaming/valve and Seat Grinding
- Valve Guide Reaming
- Valve and Seat Grinding
- Cylinder Head Assemble
- Oil Pump Disassemble
- Oil Pump Cleaning and Inspection
- Oil Pump Assemble
- Engine Front Cover Cleaning and Inspection
- Engine Rear Cover Cleaning and Inspection
- Engine Valley Cover Cleaning and Inspection
- Valve Rocker Arm Cover Cleaning and Inspection
- Oil Pan Cleaning and Inspection
- Cleaning Procedure
- Exhaust Manifold Cleaning and Inspection
- Coolant Air Bleed Pipe Cleaning and Inspection
- Thread Repair
- General Thread Repair
- Service Prior to Assembly
- Engine Prelubing
- Engine Block Plug Installation
- Crankshaft and Bearings Installation
- Piston, Connecting Rod, and Bearing Installation
- Piston Selection
- Camshaft Installation
- Timing Chain and Sprockets Installation
- Oil Pump, Pump Screen and Deflector Installation
- Engine Rear Cover Installation
- Crankshaft Rear Oil Seal Installation
- Engine Front Cover Installation
- Crankshaft Front Oil Seal Installation
- Oil Pan Installation
- Oil Filter, Adapter, Pan Cover Installation
- Valve Lifter Installation
- Cylinder Head Installation - Left
- Cylinder Head Installation - Right
- Valve Rocker Arm and Push Rod Installation
- Valve Rocker Arm Cover Installation - Left
- Valve Rocker Arm Cover Installation - Right
- Engine Valley Cover Installation
- Coolant Air Bleed Pipe Installation
- Intake Manifold Installation
- Fuel Rail and Injectors Installation
- Throttle Body Installation
- Water Pump Installation
- Exhaust Manifold Installation - Left
- Exhaust Manifold Installation - Right
- Engine Flywheel Installation
- Crankshaft Balancer Installation
- Crankcase Ventilation System Description
- Drive Belt System Description
- Camshaft and Drive System
- Crankshaft
- Cylinder Heads
- Engine Block
- Exhaust Manifolds
- Intake Manifold
- Oil Pan
- Piston and Connecting Rod Assembly
- Valve Rocker Arm Cover Assemblies
- Valve Train
- New Product Information
- Torque Values And/or Fastener Tightening Strategies
- New Sealants And/or Adhesives
- Changed Engine Specifications
- Disassembly and Assembly Procedure Revisions
- Engine Mechanical Diagnostic Procedure Revisions
- New Special Tools Required
- A Component Comparison from the Previous Year
- Cleanliness and Care
- Separating Parts
- Replacing Engine Gaskets
- Gasket Use and Applying Sealants
- Separating Components
- Cleaning Gasket Surfaces
- Assembling Components
- Pipe Joint Compound
- Rtv Sealer
- Anaerobic Sealer
- Tools and Equipment
- Abbreviations
- Accessories Control Systems
- Accessory Drive Belts
- Adjustments
- Airbag
- Anti-Lock/traction Control
- Application
- Automatic HVAC System
- Automatic Trans
- Axle Shafts
- Basic Trouble Shooting
- Body Electrical
- Brakes
- Charging System
- Check Lists
- Collision/avoidance
- Communication Devices
- Computer Relearn
- Cooling System (Mechanical)
- Cruise Control Systems
- Diagnostic Connector Locations
- Differentials & Drive Axles
- Door Locks & Anti-Theft Systems
- Drive Cycles
- Driveline/axles
- Driveshaft & Universal Joints
- DTC Index
- Electrical
- Electrical Component Locations
- Electronic Steering
- Electronic Suspension
- Emission Applications
- Engine
- Engine Performance
- Entertainment Systems
- Exhaust
- Exterior Body Panels
- Exterior Lights
- Exterior/interior Trim
- Frames, Subframes & Crossmembers
- Fuses & Circuit Breakers
- Gauges & Instrument Panels
- Heated Glass/defoggers
- Hoist/jack
- Horns
- Identification
- Ignition Switch/steering Lock
- Manual & Power Steering
- Manual HVAC System
- MAP Guidelines
- Mechanical
- Mechanical - Hydraulic
- Memory Modules
- Metric Conversions
- Mode 6
- Navigation System
- Oem General Information
- Removal & Installation
- Reset Procedures
- Restraints
- Restraints Control Systems
- Rpo Codes
- Seats
- Sensor Range Charts
- Specifications
- Starter
- Steering
- Steering Linkage
- Sun Roof/t-Top/convertible Top
- Suspension Front
- Suspension Rear
- Testing & Diagnostics
- Theory & Operation
- Transfer Case
- Transmission
- Wheel & Tire System
- Wheel Alignment
- Wiper/washer Systems