Tools Required
J 35667-A Cylinder Leakdown Tester. See Special Tools and Equipment .
With the use of air pressure, a cylinder leakage test will aid in the diagnosis. Use the cylinder leakage test in conjunction with the engine compression test in order to isolate the cause of leaking cylinders.
| CAUTION | Refer to Battery Disconnect Caution in Cautions and Notices. |
- Disconnect the negative battery cable.
- Remove the spark plugs. Refer to Spark Plugs in Removal & Installation.
- Install the J 35667-A .
- Measure each cylinder on the compression stroke, with both valves closed. IMPORTANT: Hold the crankshaft balancer bolt in order to prevent piston movement.
- Apply air pressure, using the J 35667-A . Refer to the manufacturer's instructions.
- Record the cylinder leakage readings for each cylinder. IMPORTANT: Normal cylinder leakage is from 12 to 18 percent. Make a note of any cylinder with more leakage than the other cylinders. Any cylinder with 30 percent leakage or more requires service.
- Inspect the 4 primary areas in order to properly diagnose a leaking cylinder.
- If air is heard from the intake or exhaust system, perform the following procedure: Remove the valve rocker arm cover of the suspect cylinder head. Ensure that both valves are closed. Inspect the cylinder head for a broken valve spring. Remove and inspect the suspect cylinder head. Refer to «CYLINDER HEAD CLEANING AND INSPECTION»(ref-189348-S03883003852005090900000) .
- If air is heard from the crankcase system at the crankcase - oil filler tube, perform the following procedure: 9.1. Remove the piston from the suspect cylinder. 9.2. Inspect the piston and connecting rod assembly. Refer to «PISTON, CONNECTING ROD, AND BEARINGS CLEANING AND INSPECTION»(ref-189348-S13911424162005090900000) . 9.3. Inspect the engine block. Refer to «ENGINE BLOCK CLEANING AND INSPECTION»(ref-189348-S33524514792005090900000) .
- If bubbles are found in the radiator, perform the following procedure: Remove and inspect both cylinder heads. Refer to «CYLINDER HEAD CLEANING AND INSPECTION»(ref-189348-S03883003852005090900000) . Inspect the engine block. Refer to «ENGINE BLOCK CLEANING AND INSPECTION»(ref-189348-S33524514792005090900000) .
- Remove the J 35667-A .
- Install the spark plugs. Refer to Spark Plugs in Removal & Installation.
- Connect the negative battery cable. Refer to «BATTERY NEGATIVE CABLE DISCONNECT/CONNECT PROCEDURE»(ref-189351-S28867261612005090900000) Battery.