Tools Required
J 39505 Torque Wrench Adapter. See Special Tools and Equipment .
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- Disconnect the negative battery cable. Refer to «BATTERY NEGATIVE CABLE DISCONNECT/CONNECT PROCEDURE»(ref-189351-S28867261612005090900000) Battery.
- Remove the left and the right engine mount struts. Refer to «ENGINE MOUNT STRUT REPLACEMENT»(ref-189348-S06253505732005090900000) .
- Remove the drive belt. Refer to «DRIVE BELT REPLACEMENT»(ref-189348-S04700214262005090900000) .
- Install the engine support fixture. Refer to «ENGINE SUPPORT FIXTURE»(ref-189348-S37301710422005090900000) .
- Raise and support the vehicle. Refer to «LIFTING AND JACKING THE VEHICLE»(ref-189331-S23727654502005090900000) in General Information.
- Remove the A/C compressor mounting bolts, reposition and secure the A/C compressor. Refer to «COMPRESSOR REPLACEMENT (3.1L)»(ref-189338-S07603647622005090900000) in Heating, Ventilation and Air Conditioning.
- Remove the 3-way catalytic converter pipe from the right exhaust manifold. Refer to CATALYTIC CONVERTER REPLACEMENT (3.1L) in Engine Exhaust.
- Drain the engine oil. Refer to «ENGINE OIL AND OIL FILTER REPLACEMENT»(ref-189348-S31856086792005090900000) .
- Disconnect the oil level sensor electrical connector.
- Remove the starter motor. Refer to «STARTER»(ref-168300-S01724148472004110400000) in Starters.
- Remove the transaxle brace from the oil pan. Refer to «TRANSAXLE BRACE»(ref-153698-S35442514422003042500000) in Removal & Installation -A/T.
- Loosen the transaxle mount lower nuts. Refer to «TRANSAXLE MOUNT»(ref-151564-S39797461152002123100000) in Servicing - A/T.
- Remove the engine mount lower nuts. Refer to «ENGINE MOUNT REPLACEMENT»(ref-189348-S09615847022005090900000) .
- Lower the vehicle.
- Use the engine support fixture to raise the engine.
- Raise the vehicle.
- Remove the steering shaft intermediate pinch bolt. Refer to «INTERMEDIATE STEERING SHAFT REPLACEMENT»(ref-189342-S17666274502005090900000) in Steering Wheel and Column.
- Remove the engine mount bracket with the engine mount from the oil pan. Refer to «ENGINE MOUNT BRACKET REPLACEMENT»(ref-189348-S01921036962005090900000) .
- Remove the right lower ball joint from the steering knuckle. Refer to LOWER BALL JOINT REPLACEMENT in Front Suspension.
- Remove the right outer tie rod from the steering knuckle. Refer to TIE ROD END REPLACEMENT - OUTER in Power Steering System.
- Install jackstands to the frame assembly.
- Remove the right side frame bolts.
- Loosen the left side frame bolts.
- Using the jackstands lower the right side of the frame.
- Use the J 39505 in order to remove the right oil pan side bolts.
- Remove the left oil pan side bolts.
- Remove the oil pan bolts.
- Remove the oil pan.
- Remove the oil pan gasket.
- Clean the oil pan and the engine block gasket mating surface.
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- Apply sealant GM P/N 1052942 (Canadian P/N 10953466) at the rear main bearing cap and the engine block (1).
- Install the oil pan gasket.
- Install the oil pan. NOTE: Refer to «FASTENER NOTICE»(ref-175132-S17785009232005041500000) in Cautions and Notices.
- Install the oil pan bolts. Tighten Tighten the bolts to 25 N.m (18 lb ft).
- Install the left oil pan side bolts. Tighten Tighten the bolts to 50 N.m (37 lb ft).
- Use the J 39505 in order to install the right oil pan side bolts. Tighten Tighten the bolts to 50 N.m (37 lb ft).
- Use the jackstands to raise the frame to the original position
- Install the right side frame bolts and tighten the left side frame bolts.
- Remove the jackstands from the frame assembly.
- Install the right lower ball joint to the steering knuckle. Refer to LOWER BALL JOINT REPLACEMENT in Front Suspension.
- Install the right outer tie rod to the steering knuckle. Refer to TIE ROD END REPLACEMENT - OUTER in Power Steering System.
- Install the engine mount bracket with the engine mount to the oil pan. Refer to «ENGINE MOUNT BRACKET REPLACEMENT»(ref-189348-S01921036962005090900000) .
- Install the steering shaft intermediate pinch bolt. Refer to INTERMEDIATE STEERING SHAFT REPLACEMENT in Steering Wheel and Column.
- Lower the vehicle.
- Use the engine support fixture to lower the engine.
- Raise and the vehicle.
- Install the transaxle mount lower nuts. Refer to «TRANSAXLE MOUNT»(ref-151564-S39797461152002123100000) in Servicing - A/T.
- Install the engine mount lower nuts. Refer to «ENGINE MOUNT REPLACEMENT»(ref-189348-S09615847022005090900000) .
- Install the transaxle brace to the oil pan. Refer to «TRANSAXLE BRACE»(ref-153698-S35442514422003042500000) in Removal & Installation -A/T. .
- Install the starter motor. Refer to «STARTER»(ref-168300-S01724148472004110400000) in Starters.
- Connect the oil level sensor electrical connector.
- Install the 3-way catalytic converter pipe to the right exhaust manifold. Refer to CATALYTIC CONVERTER REPLACEMENT (3.1L) in Engine Exhaust.
- Install the A/C compressor. Refer to «COMPRESSOR REPLACEMENT (3.1L)»(ref-189338-S07603647622005090900000) in Heating, Ventilation and Air Conditioning.
- Lower the vehicle.
- Remove the engine support fixture.
- Install the left and the right engine mount struts. Refer to «ENGINE MOUNT STRUT REPLACEMENT»(ref-189348-S06253505732005090900000) .
- Install the drive belt. Refer to «DRIVE BELT REPLACEMENT»(ref-189348-S04700214262005090900000) .
- Fill the engine with new engine oil. Refer to «ENGINE OIL AND OIL FILTER REPLACEMENT»(ref-189348-S31856086792005090900000) .
- Connect the negative battery cable. Refer to «BATTERY NEGATIVE CABLE DISCONNECT/CONNECT PROCEDURE»(ref-189351-S28867261612005090900000) Battery.
- Inspect for leaks.
Scheme 148
- Disconnect the negative battery cable. Refer to «BATTERY NEGATIVE CABLE DISCONNECT/CONNECT PROCEDURE»(ref-189351-S28867261612005090900000) Battery.
- Raise and support the vehicle. Refer to «LIFTING AND JACKING THE VEHICLE»(ref-189331-S23727654502005090900000) in General Information.
- Disconnect the engine oil pressure sensor electrical connector.
- Remove the engine oil pressure sensor.