Dirt will cause premature wear of the rebuilt engine. Clean all of the components. Use the proper tools in order to measure components when inspecting for excessive wear. Repair or replace the components that are not within the manufacturers specification. When components are reinstalled into an engine, return the components to their original location, position, and direction. During assembly, lubricate all of the moving parts with clean engine oil or engine assembly lubricant unless otherwise specified. This will provide initial lubrication when the engine is first started.
Contents
Wiring diagrams Section: Mechanical- Fastener Tightening Specifications
- Engine Mechanical Specifications
- Diagnostic Starting Point - Engine Mechanical
- Strategy Based Diagnostics
- Visual/physical Inspection
- Intermittent
- Symptom List
- Engine Compression Test
- Testing Procedure
- Oil Consumption Diagnosis
- Low or No Oil Pressure
- Oil Pressure Testing
- Oil Leak Diagnosis
- Locating and Identifying the Leak
- Visual Inspection Method
- Powder Method
- Black Light and Dye Method
- Possible Causes for Leaks
- Diagnostic Aids
- Test Description
- Engine Mount Inspection
- Engine Support Fixture
- Installation Procedure
- Valve Rocker Arm and Push Rod Replacement
- Valve Stem Oil Seal and Valve Spring Replacement
- Removal Procedure
- Crankshaft Balancer Replacement
- Oil Pan Replacement
- Crankshaft Front Oil Seal Replacement
- Cylinder Head Replacement - Left
- Cylinder Head Replacement - Right
- Connecting Rod Bearing Replacement
- Engine Flywheel Replacement
- Crankshaft Rear Oil Seal Replacement
- Crankshaft Balancer Removal
- Crankshaft Front Oil Seal Removal
- Piston, Connecting Rod, and Bearing Removal
- Camshaft Bearing Removal
- Engine Block Cleaning and Inspection
- Boring Procedure
- Crankshaft and Bearings Cleaning and Inspection
- Bearing Selection
- Method A
- Method B
- Piston and Connecting Rod Disassemble
- Piston, Connecting Rod, and Bearings Cleaning and Inspection
- Piston and Connecting Rod Assemble
- Camshaft and Bearings Cleaning and Inspection
- Valve Rocker Arm and Push Rods Cleaning and Inspection
- Cylinder Head Disassemble
- Cylinder Head Cleaning and Inspection
- Valve Guide Reaming/valve and Seat Grinding
- Cylinder Head Assemble
- Oil Pump Cleaning and Inspection
- Oil Pump Assemble
- Intake Manifold Cleaning and Inspection - Lower
- Thread Repair
- Service Prior to Assembly
- Engine Prelubing
- Camshaft Bearing Installation
- Crankshaft and Bearings Installation
- Crankshaft Rear Oil Seal Installation
- Piston, Connecting Rod, and Bearing Installation
- Crankshaft Front Oil Seal Installation
- Cylinder Head Installation - Left
- Cylinder Head Installation - Right
- Valve Rocker Arm and Push Rod Installation
- Intake Manifold Installation - Lower
- Exhaust Manifold Installation - Left
- Exhaust Manifold Installation - Right
- Crankshaft Balancer Installation
- Rotating the Engine for Service Access
- General Description
- Operation
- Drive Belt System Description
- Engine Component Description
- New Product Information
- Component Comparison
- Fastener Changes
- Torque Values And/or Fastener Tightening Strategies
- Changed Engine Specifications
- New Sealants And/or Adhesives
- Disassembly and Assembly Procedure Revisions
- Engine Mechanical Diagnostic Procedure Revisions
- New Special Tools Required
- Cleanliness and Care
- Separating Parts
- Replacing Engine Gaskets
- Use of Rtv and Anaerobic Sealer
- Applying Rtv Sealer
- Applying Anaerobic Sealer
- Tools and Equipment
- Abbreviations
- Accessories Control Systems
- Accessory Drive Belts
- Adjustments
- Airbag
- Anti-Lock/traction Control
- Application
- Automatic HVAC System
- Automatic Trans
- Axle Shafts
- Basic Trouble Shooting
- Body Electrical
- Brakes
- Cabin Air Filter
- Charging System
- Check Lists
- Communication Devices
- Computer Relearn
- Cooling Fan
- Cooling System (Mechanical)
- Cruise Control Systems
- Diagnostic Connector Locations
- Door Locks & Anti-Theft Systems
- Drive Cycles
- Driveline/axles
- DTC Index
- Electrical
- Electrical Component Locations
- Emission Applications
- Engine
- Engine Performance
- Entertainment Systems
- Exhaust
- Exterior Body Panels
- Exterior Lights
- Exterior/interior Trim
- Frames, Subframes & Crossmembers
- Fuses & Circuit Breakers
- Gauges & Instrument Panels
- Heated Glass/defoggers
- Hoist/jack
- Horns
- Identification
- Ignition Switch/steering Lock
- Manual & Power Steering
- Manual HVAC System
- MAP Guidelines
- Mechanical
- Mechanical - Hydraulic
- Memory Modules
- Metric Conversions
- Mode 6
- Oem General Information
- Removal & Installation
- Reset Procedures
- Restraints
- Restraints Control Systems
- Rpo Codes
- Seats
- Sensor Range Charts
- Specifications
- Starter
- Steering
- Sun Roof/t-Top/convertible Top
- Suspension Front
- Suspension Rear
- Testing & Diagnostics
- Theory & Operation
- Traction Control Disable
- Transmission
- Warning System
- Wheel & Tire System
- Wheel Alignment
- Wiper/washer Systems