Tools Required
J 36660-A Torque Angle Meter. See Special Tools and Equipment .
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- Raise and support the vehicle. Refer to «LIFTING AND JACKING THE VEHICLE»(ref-189331-S23727654502005090900000) in General Information.
- Drain the cooling system. Refer to «DRAINING AND FILLING COOLING SYSTEM»(ref-189350-S27553132012005090900000) in Engine Cooling.
- Drain the engine oil. Refer to «ENGINE OIL AND OIL FILTER REPLACEMENT»(ref-189348-S31856086792005090900000) .
- Lower the vehicle.
- Remove the lower intake manifold. Refer to «INTAKE MANIFOLD REPLACEMENT - LOWER»(ref-189348-S02836602572005090900000) .
- Remove the valve rocker arms and pushrods. Refer to «VALVE ROCKER ARM AND PUSH ROD REPLACEMENT»(ref-189348-S25979986922005090900000) .
- Remove the exhaust crossover pipe. Refer to EXHAUST CROSSOVER PIPE REPLACEMENT (3.1L) .
- Remove the right spark plug wires from the spark plugs. Refer to «SPARK PLUGS»(ref-159248-S28146450102003112000000) in Removal & Installation.
- Remove the fuel line bracket bolts/studs and the bracket.
- Remove the generator. Refer to GENERATOR in Generators & Regulators.
- Remove the right spark plugs. Refer to «SPARK PLUGS»(ref-159248-S28146450102003112000000) in Removal & Installation.
- Remove the right exhaust manifold. Refer to EXHAUST MANIFOLD REPLACEMENT - RIGHT (3.1L) in Engine Exhaust.
- Remove the right cylinder head bolts and discard the bolts.
- Remove the right cylinder head.
- Remove the right cylinder head gasket.
- Clean and inspect the right cylinder head and the gasket mating surfaces. Refer to «CYLINDER HEAD CLEANING AND INSPECTION»(ref-189348-S03883003852005090900000) .
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- Install a new right cylinder head gasket.
- Install the right cylinder head over the locator pins and the gasket. NOTE: Refer to «FASTENER NOTICE»(ref-175132-S17785009232005041500000) in Cautions and Notices.
- Install the new cylinder head bolts Tighten 3.1. Tighten the bolts in sequence to 60 N.m (44 lb ft). 3.2. Use the J 36660-A to rotate the cylinder head bolts in sequence an additional 95 degrees.
- Install the right exhaust manifold. Refer to EXHAUST MANIFOLD REPLACEMENT - RIGHT (3.1L) .
- Install the right spark plugs. Refer to «SPARK PLUGS»(ref-159248-S28146450102003112000000) in Removal & Installation.
- Install the generator. Refer to GENERATOR in Generators & Regulators.
- Install the fuel line bracket.
- Install the fuel line bracket bolt and stud. Tighten Tighten the bolt and stud to 50 N.m (37 lb ft).
- Install the right spark plug wires to the spark plugs. Refer to «SPARK PLUGS»(ref-159248-S28146450102003112000000) in Removal & Installation.
- Install the exhaust crossover pipe. Refer to EXHAUST CROSSOVER PIPE REPLACEMENT (3.1L) .
- Install the pushrods and valve rocker arms. Refer to «VALVE ROCKER ARM AND PUSH ROD REPLACEMENT»(ref-189348-S25979986922005090900000) .
- Install the lower intake manifold. Refer to «INTAKE MANIFOLD REPLACEMENT - LOWER»(ref-189348-S02836602572005090900000) .
- Fill the crankcase with engine oil. Refer to «ENGINE OIL AND OIL FILTER REPLACEMENT»(ref-189348-S31856086792005090900000) .
- Fill the cooling system. Refer to «DRAINING AND FILLING COOLING SYSTEM»(ref-189350-S27553132012005090900000) in Engine Cooling.
- Inspect for leaks.