MONITOR STRATEGY
| Related DTC | P1607: Internal control module range check |
| Required sensors/Components (Main) | ECM |
| Required sensors/Components (Related) | Cruise control |
| Frequency of Operation | Continuous |
| Duration | 0.3 seconds |
| MIL Operation | Immediately |
| Sequence of Operation | None |
TYPICAL ENABLING CONDITIONS
| Monitor runs whenever the following DTCs are not present | None |
| DMA communication error | Not detected |
TYPICAL MALFUNCTION THRESHOLDS
| Cruise control | Forbiddance |
| Either of the following condition is met | Condition (a) or (b) |
| (a) Cruise control | Operating |
| (b) Low speed control | Operating |
CONFIRMATION DRIVING PATTERN
Note. After turning ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work. Refer to PRECAUTION .
- Connect the Techstream to the DLC3.
- Turn the ignition switch to ON and turn the Techstream on.
- Clear DTCs (even if no DTCs are stored, perform the clear DTC operation). Refer to «DTC CHECK / CLEAR»(ref-493954-S40015553512012081000000) .
- Turn the Techstream off.
- Turn the ignition switch off.
- Disconnect the Techstream.
- Disconnect the cable from the negative (-) battery terminal and wait for 1 minute.
- Connect the cable to the negative (-) battery terminal.
- Connect the Techstream to the DLC3.
- Turn the ignition switch to ON and turn the Techstream on.
- Wait 16 seconds or more.
- Enter the following menus: Powertrain / Engine / Trouble Codes [B].
- Read pending DTCs. HINT: If a pending DTC is output, the system is malfunctioning. If a pending DTC is not output, perform the following procedure.
- Enter the following menus: Powertrain / Engine / Utility / All Readiness.
- Input the DTC: P1607.
- Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions N/A Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit HINT: If the judgment result shows ABNORMAL, the system has a malfunction.
- If the result is INCOMPLETE or N/A and no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR»(ref-493954-S40015553512012081000000) . HINT: If a permanent DTC is output, the system is malfunctioning. If no permanent DTC is output, the system is normal.
PROCEDURE
- READ DTC OUTPUT (DTC P1607) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Clear DTCs. Refer to «DTC CHECK / CLEAR»(ref-493954-S40015553512012081000000) . Turn the ignition switch off and turn the Techstream off. Disconnect the Techstream. Disconnect the cable from the negative (-) battery terminal and wait for 1 minute. Connect the cable to the negative (-) battery terminal. Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Wait 16 seconds or more. Enter the following menus: Powertrain / Engine / Trouble Codes. Read the DTCs. RESULT Result Proceed to DTC is not output A DTC P1607 is output B B --> See step 3 A --> See step 2
- CHECK FOR INTERMITTENT PROBLEMS. Refer to «CHECK FOR INTERMITTENT PROBLEMS»(ref-493954-S36145137532012081000000)
- REPLACE ECM. Refer to «REMOVAL»(ref-493957-S32385345752012081000000)
| Related DTCs | P2102: Throttle actuator current (low current) P2103: Throttle actuator current (high current) |
| Required Sensors / Components (Main) | Throttle actuator (throttle with motor body assembly) |
| Required Sensors / Components (Related) | None |
| Frequency of Operation | Continuous |
| Duration | P2102: 2 seconds P2103: 25 times or 0.6 seconds |
| MIL Operation | Immediately |
| Sequence of Operation | None |
| Monitor runs whenever following DTCs are not present | None |
| Throttle actuator | ON |
| Duty-cycle ratio to open throttle actuator | 80% or more |
| Throttle actuator power supply | 8 V or higher |
| Motor current change during latest 0.016 seconds | Less than 0.2 A |
| Battery voltage | 8 V or more |
| Starter | OFF |
| Electric throttle actuator | ON |
| Either A or B is met | |
| A. Electric throttle actuator power supply voltage | 8 V or higher |
| B. Electric throttle actuator power | ON |
| Throttle actuator current | Below 0.5 A |
| Either of the following conditions is met | Condition 1 or 2 |
| 1. Hybrid IC diagnosis signal | Fail |
| 2. Hybrid IC current limiter monitor port | Fail |
Scheme 530
Scheme 530: CONFIRMATION DRIVING PATTERN
- Connect the Techstream to the DLC3.
- Turn the ignition switch to ON and turn the Techstream on.
- Clear DTCs (even if no DTCs are stored, perform the clear DTC procedure). Refer to «DTC CHECK / CLEAR»(ref-493954-S40015553512012081000000) .
- Turn the ignition switch off and wait for at least 30 seconds.
- Turn the ignition switch to ON and turn the Techstream on [A].
- Start the engine.
- With the vehicle stationary, fully depress the accelerator pedal and quickly release it [B].
- Check that 16 seconds or more have elapsed from the instant when the accelerator pedal is first depressed.
- Enter the following menus: Powertrain / Engine / Trouble Codes [C].
- Read pending DTCs. HINT: If a pending DTC is output, the system is malfunctioning. If a pending DTC is not output, perform the following procedure.
- Enter the following menus: Powertrain / Engine / Utility / All Readiness.
- Input the DTC: P2102 or P2103.
- Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions N/A Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit HINT: If the judgment result shows ABNORMAL, the system has a malfunction. If the judgment result shows INCOMPLETE or N/A, perform steps [B] through [C] again.
- If no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR»(ref-493954-S40015553512012081000000) . HINT: If a permanent DTC is output, the system is malfunctioning. If permanent DTC is not output, the system is normal.
FAIL-SAFE
When either of these DTCs, or other DTCs relating to electronic throttle control system malfunctions is stored, the ECM enters fail-safe mode. During fail-safe mode, the ECM cuts the current to the throttle actuator, and the throttle valve is returned to a 6° throttle angle by the return spring. The ECM then adjusts the engine output by controlling the fuel injection (intermittent fuel-cut) and ignition timing, in accordance with the accelerator pedal opening angle, to allow the vehicle to continue running at a minimal speed. If the accelerator pedal is depressed firmly and gently, the vehicle can be driven slowly.
Fail-safe mode continues until a pass condition is detected, and the ignition switch is then turned off.
Scheme 531
Scheme 531: WIRING DIAGRAM
- INSPECT THROTTLE WITH MOTOR BODY ASSEMBLY (RESISTANCE OF THROTTLE ACTUATOR) Inspect throttle with motor body assembly. Refer to «INSPECTION»(ref-493957-S25385404762012081000000) . NG --> See step 5 OK: Go to next step
- CHECK HARNESS AND CONNECTOR (THROTTLE WITH MOTOR BODY ASSEMBLY - ECM) Disconnect the throttle with motor body assembly connector. Disconnect the ECM connector. Measure the resistance according to the value(s) in the table below. Standard Resistance (Check for Open) Tester Connection Condition Specified Condition B20-2 (M+) - B1-19 (M+) Always Below 1 ohms B20-1 (M-) - B1-18 (M-) Always Below 1 ohms Standard Resistance (Check for Short) Tester Connection Condition Specified Condition B20-2 (M+) or B1-19 (M+) - Body ground Always 10 kohms or higher B20-1 (M-) or B1-18 (M-) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
- INSPECT THROTTLE WITH MOTOR BODY ASSEMBLY (VISUALLY CHECK THROTTLE VALVE) Check for foreign objects between the throttle valve and the housing. OK No foreign objects between throttle valve and housing. NG --> REMOVE FOREIGN OBJECT AND CLEAN THROTTLE WITH MOTOR BODY ASSEMBLY OK: Go to next step
- INSPECT THROTTLE WITH MOTOR BODY ASSEMBLY (THROTTLE VALVE) Check if the throttle valve opens and closes smoothly. OK Throttle valve opens and closes smoothly. NG --> See step 5 OK --> See step 6
- REPLACE THROTTLE WITH MOTOR BODY ASSEMBLY. Refer to «REMOVAL»(ref-493957-S09457030132012081000000)
- REPLACE ECM. Refer to «REMOVAL»(ref-493957-S32385345752012081000000)
| Related DTCs | P2111: Throttle actuator stuck open P2112: Throttle actuator stuck closed |
| Required Sensors / Components (Main) | Throttle actuator (throttle with motor body assembly) |
| Required Sensors / Components (Related) | |
| Frequency of Operation | Continuous |
| Duration | 0.5 seconds |
| MIL Operation | Immediately |
| Sequence of Operation | None |
| Monitor runs whenever following DTCs are not present | None |
| All of the following conditions are met | |
| System guard* judge condition | ON |
| Throttle actuator current | 2 A or more |
| Duty-cycle to close throttle | 80% or more |
P2111 (THROTTLE ACTUATOR STUCK OPEN)
| All of the following conditions are met | |
| System guard* judge condition | ON |
| Throttle actuator current | 2 A or more |
| Duty-cycle to open throttle | 80% or more |
P2112 (THROTTLE ACTUATOR STUCK CLOSED)
| *: System guard is ON when the following conditions set | |
| Throttle actuator | ON |
| Throttle actuator duty calculation | Executing |
| Throttle position sensor fail | Not detected |
| Throttle actuator current-cut operation | Not executing |
| Throttle actuator power supply | 4 V or more |
| Throttle actuator fail | Not detected |
| Throttle position sensor voltage | No change |
P2111: THROTTLE ACTUATOR STUCK OPEN
| Throttle position sensor voltage | No change |
P2112: THROTTLE ACTUATOR STUCK CLOSED
Scheme 532
Scheme 532: CONFIRMATION DRIVING PATTERN
- Connect the Techstream to the DLC3.
- Turn the ignition switch to ON and turn the Techstream on.
- Clear DTCs (even if no DTCs are stored, perform the clear DTC procedure). Refer to «DTC CHECK / CLEAR»(ref-493954-S40015553512012081000000) .
- Turn the ignition switch off and wait for at least 30 seconds.
- Turn the ignition switch to ON and turn the Techstream on [A].
- Start the engine and fully depress and release the accelerator pedal quickly (to fully open and close the throttle valve).
- Enter the following menus: Powertrain / Engine / Trouble Codes [B].
- Read pending DTCs. HINT: If a pending DTC is output, the system is malfunctioning. If a pending DTC is not output, perform the following procedure.
- Enter the following menus: Powertrain / Engine / Utility / All Readiness.
- Input the DTC: P2111 or P2112.
- Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions N/A Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU's memory limit HINT: If the judgment result shows ABNORMAL, the system has a malfunction.
- If the test result is INCOMPLETE or N/A and no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR»(ref-493954-S40015553512012081000000) . HINT: If a permanent DTC is output, the system is malfunctioning. If no permanent DTC is output, the system is normal.
When either of these DTCs, or other DTCs relating to electronic throttle control system malfunctions is stored, the ECM enters fail-safe mode. During fail-safe mode, the ECM cuts the current to the throttle actuator, and the throttle valve is returned to a 6° throttle angle by the return spring. The ECM then adjusts the engine output by controlling the fuel injection (intermittent fuel-cut) and ignition timing, in accordance with the accelerator pedal opening angle, to allow the vehicle to continue running at a minimal speed. If the accelerator pedal is depressed firmly and gently, the vehicle can be driven slowly.
Fail-safe mode continues until a pass condition is detected, and the ignition switch is then turned off.
- CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P2111 OR P2112) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Enter the following menus: Powertrain / Engine / Trouble Codes. Read DTCs. RESULT Result Proceed to DTC P2111 or P2112 is output A DTC P2111 or P2112 and other DTCs are output B HINT: If any DTCs other than P2111 or P2112 are output, troubleshoot those DTCs first. B --> See step 7 A: Go to next step
- INSPECT THROTTLE WITH MOTOR BODY ASSEMBLY (VISUALLY CHECK THROTTLE VALVE) Check for contamination between the throttle valve and the housing. If necessary, clean the throttle with motor body assembly, and check that the throttle valve moves smoothly. OK Throttle valve is not contaminated with foreign objects and moves smoothly. NG --> See step 5 OK: Go to next step
- READ VALUE USING TECHSTREAM (THROTTLE POSITION) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR»(ref-493954-S40015553512012081000000) . Turn the ignition switch to off and wait for at least 30 seconds. Turn the ignition switch to ON. Enter the following menus: Powertrain / Engine / Data List / All Data / Throttle Position No. 1, Throttle Position No. 2 and Throttle Position Command. Check the values displayed on the Techstream while wiggling the ECM wire harness. Enter the following menus: Powertrain / Engine / Trouble Codes. Check for DTCs. RESULT Result Proceed to Value in Data List changes when wire harness is wiggled, or DTC is output. A Other than above B B --> See step 6 A: Go to next step
- REPAIR OR REPLACE WIRE HARNESS AND CONNECTOR (ECM - THROTTLE WITH MOTOR BODY ASSEMBLY) HINT: As the DTC was stored due to a change in the contact resistance of the connector, repair or replace the wire harness or connector. Refer to «ELECTRONIC CIRCUIT INSPECTION PROCEDURE»(ref-493943-S23045644322012081000000) . NEXT --> END
- REPLACE THROTTLE WITH MOTOR BODY ASSEMBLY Replace the throttle with motor body assembly. Refer to «REMOVAL»(ref-493957-S09457030132012081000000) . NEXT: Go to next step
- CHECK WHETHER DTC OUTPUT RECURS (DTC P2111 OR P2112) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR»(ref-493954-S40015553512012081000000) . Start the engine, and fully depress and release the accelerator pedal quickly (to fully open and close the throttle valve). Enter the following menus: Powertrain / Engine / Trouble Codes. Read the DTCs. RESULT Result Proceed to DTC is not output A DTC P2111 or P2112 is output B B --> See step 8 A --> END
- GO TO DTC CHART. Refer to «DIAGNOSTIC TROUBLE CODE CHART»(ref-493954-S26400840072012081000000)
- REPLACE ECM. Refer to «REMOVAL»(ref-493957-S32385345752012081000000)
| Related DTCs | P2118: Throttle actuator power supply |
| Required Sensors / Components (Main) | Throttle actuator, throttle valve (throttle with motor body assembly), ETCS fuse |
| Required Sensors / Components (Related) | None |
| Frequency of Operation | Continuous |
| Duration | 0.8 seconds |
| MIL Operation | Immediately |
| Sequence of Operation | None |
| Monitor runs whenever following DTCs are not present | None |
| Battery voltage | 8 V or higher |
| Electronic throttle actuator power | ON |
| Throttle actuator power supply voltage (+BM) | Below 4 V |
COMPONENT OPERATING RANGE
| Throttle actuator power supply voltage (+BM) | 11 to 14 V |
Scheme 533
Scheme 533: CONFIRMATION DRIVING PATTERN
- Connect the Techstream to the DLC3.
- Turn the ignition switch to ON and turn the Techstream on.
- Clear DTCs (even if no DTCs are stored, perform the clear DTC procedure). Refer to «DTC CHECK / CLEAR»(ref-493954-S40015553512012081000000) .
- Turn the ignition switch off and wait for at least 30 seconds.
- Turn the ignition switch to ON and turn the Techstream on [A].
- Start the engine.
- Slowly depress the accelerator pedal, raise the engine speed to approximately 3000 RPM for approximately 5 seconds, and then idle the engine [B].
- Enter the following menus: Powertrain / Engine / Trouble Codes [C].
- Read pending DTCs. HINT: If a pending DTC is output, the system is malfunctioning. If a pending DTC is not output, perform the following procedure.
- Enter the following menus: Powertrain / Engine / Utility / All Readiness.
- Input the DTC: P2118.
- Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions N/A Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit HINT: If the judgment result shows ABNORMAL, the system has a malfunction. If the judgment result shows INCOMPLETE or N/A, perform steps [B] through [C] again.
- If no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR»(ref-493954-S40015553512012081000000) . HINT: If a permanent DTC is output, the system is malfunctioning. If permanent DTC is not output, the system is normal.
When this DTC or other DTCs relating to electronic throttle control system malfunctions are stored, the ECM enters fail-safe mode. During fail-safe mode, the ECM cuts the current to the throttle actuator, and the throttle valve is returned to a 6° throttle angle by the return spring. The ECM then adjusts the engine output by controlling the fuel injection (intermittent fuel-cut) and ignition timing, in accordance with the accelerator pedal opening angle, to allow the vehicle to continue at a minimal speed. If the accelerator pedal is depressed firmly and gently, the vehicle can be driven slowly. Fail-safe mode continues until a pass condition is detected, and the ignition switch is then turned off.
Scheme 534
Scheme 534: WIRING DIAGRAM
| Related DTCs | P2119: Electronic throttle control system malfunction |
| Required Sensors / Components (Main) | Throttle actuator (throttle with motor body assembly) |
| Required Sensors / Components (Related) | |
| Frequency of Operation | Continuous |
| Duration | 1 second: Closed 0.6 seconds: Open |
| MIL Operation | Immediately |
| Sequence of Operation | None |
| Monitor runs whenever following DTCs are not present | None |
| System guard* judge condition | ON |
| *System guard is ON when the following conditions set | |
| Throttle actuator | ON |
| Throttle actuator duty calculation | Executing |
| Throttle position sensor fail | Not detected |
| Throttle actuator current-cut operation | Not executing |
| Throttle actuator power supply | 4 V or more |
| Throttle actuator fail | Not detected |
| Either of the following conditions A or B is met | |
| A. Difference between commanded closed throttle position and current closed throttle position | 0.3 V or higher |
| B. Difference between commanded open throttle position and current open throttle position | 0.3 V or higher |
Scheme 535
Scheme 535: CONFIRMATION DRIVING PATTERN
- Connect the Techstream to the DLC3.
- Turn the ignition switch to ON and turn the Techstream on.
- Clear DTCs (even if no DTCs are stored, perform the clear DTC procedure). Refer to «DTC CHECK / CLEAR»(ref-493954-S40015553512012081000000) .
- Turn the ignition switch off and wait for at least 30 seconds.
- Turn the ignition switch to ON and turn the Techstream on [A].
- Start the engine.
- Idle the engine for 20 seconds.
- Enter the following menus: Powertrain / Engine / Trouble Codes [B].
- Read pending DTCs. HINT: If a pending DTC is output, the system is malfunctioning. If a pending DTC is not output, perform the following procedure.
- Enter the following menus: Powertrain / Engine / Utility / All Readiness.
- Input the DTC: P2119.
- Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions N/A Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit HINT: If the judgment result shows ABNORMAL, the system has a malfunction. If the judgment result shows INCOMPLETE or N/A, fully depress and release the accelerator pedal 3 times, and then check the DTC judgment result [C].
- If no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR»(ref-493954-S40015553512012081000000) . HINT: If a permanent DTC is output, the system is malfunctioning. If no permanent DTC is output, the system is normal.
When this DTC, as well as other DTCs relating to electronic throttle control system malfunctions is stored, the ECM enters fail-safe mode. During fail-safe mode, the ECM cuts the current to the throttle actuator, and the throttle valve is returned to a 6° throttle angle by the return spring. The ECM then adjusts the engine output by controlling the fuel injection (intermittent fuel-cut) and ignition timing, in accordance with the accelerator pedal opening angle, to allow the vehicle to continue running at a minimal speed. If the accelerator pedal is depressed firmly and gently, the vehicle can be driven slowly. Fail-safe mode continues until a pass condition is detected, and the ignition switch is then turned off.
- CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P2119) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Enter the following menus: Powertrain / Engine / Trouble Codes. Read DTCs. RESULT Result Proceed to DTC P2119 is output A DTC P2119 and other DTCs are output B HINT: If any DTCs other than P2119 are output, troubleshoot those DTCs first. B --> See step 9 A: Go to next step
- READ VALUE USING TECHSTREAM (THROTTLE POSITION) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Clear DTCs. Refer to «DTC CHECK / CLEAR»(ref-493954-S40015553512012081000000) . Turn the ignition switch to off and wait for at least 30 seconds. Turn the ignition switch to ON. Enter the following menus: Powertrain / Engine / Data List / Throttle Position No. 1 and Throttle Position Command. Check the values displayed on the Techstream while fully depressing and releasing the accelerator pedal quickly. RESULT Result Proceed to Throttle Position No. 1 does not change A Throttle Position No. 1 changes even a little B HINT: As the system changes to fail-safe mode if a DTC is output, when a DTC is output, only use the data up until the time the DTC is stored for confirmation. B --> See step 4 A: Go to next step
- INSPECT THROTTLE WITH MOTOR BODY ASSEMBLY (RESISTANCE OF THROTTLE ACTUATOR) Inspect the throttle with motor body assembly. Refer to «INSPECTION»(ref-493957-S25385404762012081000000) . NG --> See step 7 OK: Go to next step
- INSPECT THROTTLE WITH MOTOR BODY ASSEMBLY (VISUALLY CHECK THROTTLE VALVE) Check for contamination between the throttle valve and housing. If necessary, clean the throttle with motor body assembly. Also, check that the throttle valve moves smoothly. OK Throttle valve is not contaminated with foreign objects and moves smoothly. NG --> See step 7 OK: Go to next step
- READ VALUE USING TECHSTREAM (THROTTLE POSITION) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Clear DTCs. Refer to «DTC CHECK / CLEAR»(ref-493954-S40015553512012081000000) . Turn the ignition switch to off and wait for at least 30 seconds. Turn the ignition switch to ON. Enter the following menus: Powertrain / Engine / Data List / Throttle Position No. 1, Throttle Position No. 2 and Throttle Position Command. Check the values displayed on the Techstream while wiggling the ECM wire harness. Enter the following menus: Powertrain / Engine / Trouble Codes. Check for DTCs. RESULT Result Proceed to Value in Data List changes when wire harness is wiggled, or DTC is output. A Other than above B B --> See step 8 A: Go to next step
- REPAIR OR REPLACE HARNESS OR CONNECTOR (ECM - THROTTLE WITH MOTOR BODY ASSEMBLY) HINT: As the DTC was stored due to a change in the contact resistance of the connector, repair or replace the wire harness or connector. Refer to «ELECTRONIC CIRCUIT INSPECTION PROCEDURE»(ref-493943-S23045644322012081000000) . NEXT --> END
- REPLACE THROTTLE WITH MOTOR BODY ASSEMBLY Replace the throttle with motor body assembly. Refer to «REMOVAL»(ref-493957-S09457030132012081000000) . NEXT: Go to next step
- CONFIRM WHETHER DTC OUTPUT RECURS (DTC P2119) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR»(ref-493954-S40015553512012081000000) . Allow the engine to idle for 15 seconds or more. Fully depress and release the accelerator pedal several times quickly. Enter the following menus: Powertrain / Engine / Trouble Codes. Read the DTCs. HINT: The output voltage of the throttle position sensor can be checked using the Techstream. Variations in the output voltage indicate that the throttle actuator is in operation. To check the output voltage using the Techstream, enter the following menus: Powertrain / Engine / Data List / Throttle Position No. 1. RESULT Result Proceed to DTC is not output A DTC P2119 is output B B --> See step 10 A --> END
- GO TO DTC CHART. Refer to «DIAGNOSTIC TROUBLE CODE CHART»(ref-493954-S26400840072012081000000)
- REPLACE ECM. Refer to «REMOVAL»(ref-493957-S32385345752012081000000)
| Related DTCs | P2120: Accelerator pedal position sensor 1 range check (chattering) P2122: Accelerator pedal position sensor 1 range check (low voltage) P2123: Accelerator pedal position sensor 1 range check (high voltage) P2125: Accelerator pedal position sensor 2 range check (chattering) P2127: Accelerator pedal position sensor 2 range check (low voltage) P2128: Accelerator pedal position sensor 2 range check (high voltage) P2138: Accelerator pedal position sensor range check (correlation) |
| Required Sensors/Components (Main) | Accelerator pedal position sensor |
| Required Sensors/Components (Related) | |
| Frequency of Operation | Continuous |
| Duration | 0.5 seconds: P2120, P2122, P2125 and P2127 2.0 seconds: P2123, P2128 and P2138 |
| MIL Operation | Immediately |
| Sequence of Operation | None |
| Monitor runs whenever following DTCs are not present | None |
| Either of the following conditions is met | A or B |
| A. Time after ignition switch off to ON | 0.012 seconds or more |
| B. Electronic throttle actuator power | On |
| Either of the following conditions is met | 1 or 2 |
| 1. Both of the following conditions are met | |
| VPA voltage | 0.4 V or less |
| VPA2 voltage - Learned VPA2 accelerator off position voltage | 0.04 V or higher |
| 2. VPA voltage | 4.8 V or higher |
| Both of the following conditions are met | |
| VPA voltage | 0.4 V or less |
| VPA2 voltage - Learned VPA2 accelerator off position voltage | 0.04 V or higher |
| VPA voltage | 4.8 V or higher |
| Either of the following conditions is met | 1 or 2 |
| 1. Both of the following conditions are met | |
| VPA2 voltage | 1.2 V or less |
| VPA voltage - Learned VPA accelerator off position voltage | 0.04 V or higher |
| 2. VPA2 voltage when VPA voltage 0.4 to 3.45 V | 4.8 V or higher |
| Both of the following conditions are met | |
| VPA2 voltage | 1.2 V or less |
| VPA voltage - Learned VPA accelerator off position voltage | 0.04 V or higher |
| VPA2 voltage when VPA voltage 0.4 to 3.45 V | 4.8 V or higher |
| Either of the following condition is met | A or B |
| A. Difference between VPA and VPA 2 voltages | 0.02 V or less |
| B. Both of the following conditions are met | |
| VPA voltage | 0.4 V or less |
| VPA2 voltage | 1.2 V or less |
| VPA voltage | Higher than 0.4 V, and less than 4.8 V |
| VPA2 voltage | Higher than 1.2 V, and less than 4.8 V |
| Difference between VPA and VPA2 voltages | Higher than 0.02 V |
Scheme 536
Scheme 536: CONFIRMATION DRIVING PATTERN
- Connect the Techstream to the DLC3.
- Turn the ignition switch to ON and turn the Techstream on.
- Clear DTCs (even if no DTCs are stored, perform the clear DTC procedure). Refer to «DTC CHECK / CLEAR»(ref-493954-S40015553512012081000000) .
- Turn the ignition switch off and wait for at least 30 seconds.
- Turn the ignition switch to ON and turn the Techstream on [A].
- Fully depress and release the accelerator pedal [B].
- Check that 5 seconds or more have elapsed since the DTCs were cleared.
- Enter the following menus: Powertrain / Engine / Trouble Codes [C].
- Read pending DTCs. HINT: If a pending DTC is output, the system is malfunctioning. If a pending DTC is not output, perform the following procedure.
- Enter the following menus: Powertrain / Engine / Utility / All Readiness.
- Input the DTC: P2120, P2122, P2123, P2125, P2127, P2128 or P2138.
- Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions N/A Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit HINT: If the judgment result shows ABNORMAL, the system has a malfunction. If the judgment result shows INCOMPLETE or N/A, perform steps [B] through [C] again.
- If no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR»(ref-493954-S40015553512012081000000) . HINT: If a permanent DTC is output, the system is malfunctioning. If no permanent DTC is output, the system is normal.
When any of DTCs P2120, P2122, P2123, P2125, P2127, P2128 and P2138 are stored, the ECM enters fail-safe mode. If either of the 2 sensor circuits malfunctions, the ECM uses the remaining circuit to calculate the accelerator pedal position to allow the vehicle to continue driving. If both of the circuits malfunction, the ECM regards the accelerator pedal as being released. As a result, the throttle valve is closed and the engine idles. Fail-safe mode continues until a pass condition is detected, and the ignition switch is turned off.
Scheme 537
Scheme 537: WIRING DIAGRAM
| Related DTCs | P2121: Accelerator pedal position sensor rationality |
| Required Sensors / Components (Main) | Accelerator pedal position sensor |
| Required Sensors / Components (Related) | |
| Frequency of Operation | Continuous |
| Duration | Case 1 0.5 seconds: Case 2 |
| MIL Operation | Immediately |
| Sequence of Operation | None |
| Monitor runs whenever following DTCs are not present | None |
| Either of the following conditions met | 1 or 2 |
| 1. Ignition switch | ON |
| 2. Electronic throttle actuator power | ON |
| Accelerator pedal position sensor circuit fail (P2120, P2122, P2123, P2125, P2127, P2128, P2138) | Not detected |
| VPA2 voltage | Less than 4.84 V |
| Either of the following conditions met | A or b |
| A) VPA voltage - Learned VPA accelerator off position voltage | 0.04 V or higher |
| B) VPA2 voltage - Learned VPA2 accelerator off position voltage | 0.04 V or higher |
| Difference between VPA voltage and VPA2 voltage (learned value of accelerator off position) | Less than 0.4 V, or higher than 1.2 V |
| (VPA voltage - Learned VPA accelerator off position voltage) - (VPA2 voltage - Learned VPA2 accelerator off position voltage) | 0.165 V or higher (varies with accelerator position) |
Scheme 538
Scheme 538: CONFIRMATION DRIVING PATTERN
- Connect the Techstream to the DLC3.
- Turn the ignition switch to ON and turn the Techstream ON.
- Clear DTCs (even if no DTCs are stored, perform the clear DTC procedure). Refer to «DTC CHECK / CLEAR»(ref-493954-S40015553512012081000000) .
- Turn the ignition switch off and wait for at least 30 seconds.
- Turn the ignition switch to ON and turn the Techstream on [A].
- Wait for 5 seconds after turning the ignition switch to ON.
- Operate the accelerator pedal in accordance with the following procedure [B]. Enter the following menus: Powertrain / Engine / Data List / Accel Sens. No. 1 Volt %, and Accel Sens. No. 2 Volt %. Slowly depress the accelerator pedal until Accel Sens. No. 1 Volt % is approximately 30% and Accel Sens. No. 2 Volt % is approximately 46%, then slowly release the accelerator pedal.
- Enter the following menus: Powertrain / Engine / Trouble Codes [C].
- Read pending DTCs. HINT: If a pending DTC is output, the system is malfunctioning. If a pending DTC is not output, perform the following procedure.
- Enter the following menus: Powertrain / Engine / Utility / All Readiness.
- Input the DTC: P2121.
- Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions N/A Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit HINT: If the judgment result shows ABNORMAL, the system has a malfunction. If the judgment result shows INCOMPLETE or N/A, perform steps [B] through [C] again.
- If no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR»(ref-493954-S40015553512012081000000) . HINT: If a permanent DTC is output, the system is malfunctioning. If no permanent DTC is output, the system is normal.
The accelerator pedal sensor assembly has 2 (main and sub) sensor circuits. If a malfunction occurs in either of the sensor circuits, the ECM detects the abnormal signal voltage difference between the 2 sensor circuits and switches to fail-safe mode. In fail-safe mode, the functioning circuit is used to calculate the accelerator pedal angle to allow the vehicle to continue driving. If both circuits malfunction, the ECM regards the angle of the accelerator pedal as being fully closed. In this case, the throttle valve remains closed as if the engine is idling. If a pass condition is detected and then the ignition switch is turned off, the fail-safe operation stops and the system returns to a normal condition.
- CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P2121) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Enter the following menus: Powertrain / Engine / Trouble Codes. Read the DTCs. RESULT Result Proceed to DTC P2121 is output A DTC P2121 and other DTCs are output B HINT: If any DTCs other than P2121 are output, troubleshoot those DTCs first. B --> See step 5 A: Go to next step
- READ VALUE USING TECHSTREAM (ACCEL SENSOR OUT NO. 1 AND ACCEL SENSOR OUT NO. 2) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Enter the following menus: Powertrain / Engine / Data List / Accel Sensor Out No. 1 and Accel Sensor Out No. 2. Read the values displayed on the Techstream. Standard Voltage Accelerator Pedal Operation Accel Sensor Out No. 1 Accel Sensor Out No. 2 Released 0.5 to 1.1 V 1.2 to 2.0 V Depressed 2.6 to 4.5 V 3.4 to 4.8 V TEXT IN ILLUSTRATION *a Depressed *b Released NG --> See step 3 OK --> See step 6
- REPLACE ACCELERATOR PEDAL SENSOR ASSEMBLY Replace the accelerator pedal sensor assembly. Refer to «REMOVAL»(ref-493957-S02474311212012081000000) . NEXT: Go to next step
- CHECK WHETHER DTC OUTPUT RECURS (DTC P2121) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR»(ref-493954-S40015553512012081000000) . Turn the ignition switch off and wait for at least 30 seconds. Turn the ignition switch to ON and turn the Techstream on. Start the engine and warm it up. Drive the vehicle in accordance with the driving pattern described in the Confirmation Driving Pattern. Enter the following menus: Powertrain / Engine / Utility / All Readiness. Input the DTC: P2121. Check the DTC judgment result. RESULT Result Proceed to NORMAL (DTC is not output) A ABNORMAL (DTC P2121 is output) B B --> See step 7 A --> END
- GO TO DTC CHART. Refer to «DIAGNOSTIC TROUBLE CODE CHART»(ref-493954-S26400840072012081000000)
- CHECK FOR INTERMITTENT PROBLEMS. Refer to «CHECK FOR INTERMITTENT PROBLEMS»(ref-493954-S36145137532012081000000)
- REPLACE ECM. Refer to «REMOVAL»(ref-493957-S32385345752012081000000)
| Related DTCs | P2195: Air fuel ratio sensor (bank 1) signal stuck lean P2196: Air fuel ratio sensor (bank 1) signal stuck rich P2197: Air fuel ratio sensor (bank 2) signal stuck lean P2198: Air fuel ratio sensor (bank 2) signal stuck rich |
| Required Sensors/Components (Main) | Air fuel ratio sensor |
| Required Sensors/Components (Related) | Heated oxygen sensor |
| Frequency of Operation | Continuous: Sensor voltage detection monitor Once per driving cycle: Sensor current detection monitor |
| Duration | 3 seconds: Sensor current detection monitor 5 seconds: Sensor voltage detection monitor |
| MIL Operation | 2 driving cycles |
| Sequence of Operation | None |
| Monitor runs whenever the following DTCs are not stored | P0016, P0018 (VVT system bank 1, 2 - misalignment) P0017, P0019 (Exhaust VVT system bank 1, 2 - misalignment) P0031, P0032, P0051, P0052, P101D, P103D (Air fuel ratio sensor heater) P0102, P0103 (Mass air flow meter) P0112, P0113 (Intake air temperature sensor) P0115, P0117, P0118 (Engine coolant temperature sensor) P0120, P0121, P0122, P0123, P0220, P0222, P0223, P2135 (Throttle position sensor) P0125 (Insufficient coolant temperature for closed loop fuel control) P0128 (Thermostat) P0171, P0172, P0174, P0175 (Fuel system) P0301, P0302, P0303, P0304, P0305, P0306 (Misfire) P0335 (Crankshaft position sensor) P0340, P0342, P0343, P0345, P0347, P0348 (VVT sensor) P0451, P0452, P0453 (EVAP system) P0500 (Vehicle speed sensor) P0505 (Idle speed control) |
| Time after engine start | 30 seconds or more |
| Air fuel ratio sensor status | Activated |
| Fuel system status | Closed-loop |
SENSOR VOLTAGE DETECTION MONITOR
| Battery voltage | 11 V or more |
| Engine coolant temperature | 75°C (167°F) or higher |
| Atmospheric pressure | 76 kPa(abs) [570 mmHg(abs)] or more |
| Air fuel ratio sensor status | Activated |
| Continuous time of fuel-cut | 3 to 10 seconds |
SENSOR CURRENT DETECTION MONITOR
| Heated oxygen sensor voltage | 0.21 V or higher |
| Air fuel ratio sensor voltage | Higher than 3.8 V |
P2195 AND P2197: SENSOR VOLTAGE DETECTION MONITOR (LEAN SIDE MALFUNCTION)
| Heated oxygen sensor voltage | Less than 0.59 V |
| Air fuel ratio sensor voltage | Less than 2.8 V |
P2196 AND P2198: SENSOR VOLTAGE DETECTION MONITOR (RICH SIDE MALFUNCTION)
| Air fuel ratio sensor current | 2.2 mA or higher |
P2195 AND P2197: SENSOR CURRENT DETECTION MONITOR (HIGH SIDE MALFUNCTION)
| Air fuel ratio sensor current | Less than 0.8 mA |
P2196 AND P2198: SENSOR CURRENT DETECTION MONITOR (LOW SIDE MALFUNCTION)
MONITOR RESULT
Refer to Checking Monitor Status. Refer to CHECKING MONITOR STATUS .
Scheme 539
Scheme 539: CONFIRMATION DRIVING PATTERN
Scheme 540
- Connect the Techstream to the DLC3.
- Turn the ignition switch to ON.
- Turn the Techstream on.
- Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure). Refer to «DTC CHECK / CLEAR»(ref-493954-S40015553512012081000000) .
- Turn the ignition switch off and wait for at least 30 seconds.
- Turn the ignition switch to ON and turn the Techstream on.
- Start the engine and warm it up until the engine coolant temperature reaches 75°C (167°F) or higher [A].
- On the Techstream, enter the following menus to check the fuel-cut status: Powertrain / Engine / Data List / Idle Fuel Cut.
- Drive the vehicle at a speed between 60 and 120 km/h (37 and 75 mph) for at least 10 minutes [B]. WARNING: When performing the confirmation driving pattern, obey all speed limits and traffic laws.
- With the shift lever in S [C], accelerate the vehicle to 64 km/h (40 mph) or more by depressing the accelerator pedal for at least 10 seconds [D]. WARNING: When performing the confirmation driving pattern, obey all speed limits and traffic laws.
- Soon after performing step [D] above, release the accelerator pedal for at least 4 seconds without depressing the brake pedal in order to execute fuel-cut control [E]. HINT: Fuel-cut is performed when the following conditions are met: Accelerator pedal is fully released. Engine speed is 2800 RPM or higher (fuel injection returns at 1000 RPM).
- Allow the vehicle to decelerate until the vehicle speed decreases to less than 10 km/h (6 mph).
- Repeat steps [C] through [E] above at least 3 times in one driving cycle.
- Enter the following menus: Powertrain / Engine / Trouble Codes [F].
- Read pending DTCs. HINT: If a pending DTC is output, the system is malfunctioning. If a pending DTC is not output, perform the following procedure.
- Enter the following menus: Powertrain / Engine / Utility / All Readiness.
- Input the DTC: P2195, P2196, P2197 or P2198.
- Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions N/A Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit HINT: If the judgment result shows NORMAL, the system is normal. If the judgment result shows ABNORMAL, the system has a malfunction. If the judgment result shows INCOMPLETE or N/A, perform steps [B] through [F] again.
- If no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR»(ref-493954-S40015553512012081000000) . HINT: If a permanent DTC is output, the system is malfunctioning. If no permanent DTC is output, the system is normal.
Scheme 541
Scheme 541: WIRING DIAGRAM
- CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P2195, P2196, 2197 OR P2198) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Enter the following menus: Powertrain / Engine / Trouble Codes. Read the DTCs. RESULT Result Proceed to DTC P2195, P2196, P2197 or P2198 is output A DTC P2195, P2196, P2197 or P2198 and P0136, P0137, P0138, P0156, P0157 or P0158 are output A DTC P2195, P2196, P2197 or P2198 and other DTCs are output B HINT: If any DTCs relating to the air fuel ratio sensor (DTCs for the air fuel ratio sensor heater or air fuel ratio sensor admittance) are output, troubleshoot those DTCs first. B --> See step 17 A: Go to next step
- CONFIRM IF VEHICLE HAS RUN OUT OF FUEL IN PAST Has the vehicle run out of fuel in the past? NO --> See step 4 YES: Go to next step
- CHECK WHETHER DTC OUTPUT RECURS (DTC P2195, P2196, P2197 OR P2198) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Clear DTCs. Refer to «DTC CHECK / CLEAR»(ref-493954-S40015553512012081000000) . Turn the ignition switch off and wait for at least 30 seconds. Turn the ignition switch to ON and turn the Techstream on. Start the engine and warm it up. Drive the vehicle in accordance with the driving pattern described in the Confirmation Driving Pattern. Enter the following menus: Powertrain / Engine / Utility / All Readiness. Input the DTC: P2195, P2196, P2197 or P2198. Check the DTC judgment result. RESULT Result Proceed to NORMAL (DTC is not output) A ABNORMAL (DTC P2195, P2196, P2197 or P2198 is output) B B --> See step 4 A --> DTC CAUSED BY RUNNING OUT OF FUEL
- READ VALUE USING TECHSTREAM (TEST VALUE OF AIR FUEL RATIO SENSOR) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Clear DTCs. Refer to «DTC CHECK / CLEAR»(ref-493954-S40015553512012081000000) . Drive the vehicle in accordance with the driving pattern described in the Confirmation Driving Pattern. Enter the following menus: Powertrain / Engine / Monitor / Current Monitor / O2 Sensor / Current. Check that the status of O2 Sensor is Complete. If the status is still Incomplete, drive the vehicle according to the driving pattern again. Enter the following menus: Powertrain / Engine / Monitor / Current Monitor / O2 Sensor / Details / RANGE B1S1 or RANGE B2S1. Check the test value of the air fuel ratio sensor output current during fuel-cut. RESULT Test Value Proceed to Within normal range (0.8 mA or higher, and less than 2.2 mA) A Outside normal range (Less than 0.8 mA, or 2.2 mA or higher) B B --> See step 14 A: Go to next step
- READ VALUE USING TECHSTREAM (OUTPUT VOLTAGE OF AIR FUEL RATIO SENSOR) Connect the Techstream to the DLC3. Start the engine. Turn the Techstream on. Warm up the air fuel ratio sensor at an engine speed of 2500 RPM for 90 seconds. Enter the following menus: Powertrain / Engine / Active Test / Control the Injection Volume / AFS Voltage B1S1 and O2S B1S2 or AFS Voltage B2S1 and O2S B2S2. Perform the Control the Injection Volume operation with the engine idling (press the RIGHT or LEFT button to change the fuel injection volume). Monitor the output voltages of the air fuel ratio and heated oxygen sensors (AFS Voltage B1S1 and O2S B1S2 or AFS Voltage B2S1 and O2S B2S2) displayed on the Techstream. HINT: Change the fuel injection volume within the range of -12% to +12%. The injection volume can be changed in fine gradations. The air fuel ratio sensor has an output delay of a few seconds and the heated oxygen sensor has a maximum output delay of approximately 20 seconds. If the sensor output voltage does not change (almost no reaction) while performing the Active Test, the sensor may be malfunctioning. Techstream Display (Sensor) Injection Volume Status Voltage AFS Voltage B1S1 AFS Voltage B2S1 (Air fuel ratio) +12% Rich Below 3.1 V -12% Lean Higher than 3.4 V O2S B1S2 O2S B2S2 (Heated oxygen) +12% Rich Higher than 0.55 V -12% Lean Below 0.4 V RESULT Status of AFS Voltage B1S1 or AFS Voltage B2S1 Status of O2S B1S2 or O2S B2S2 Air Fuel Ratio Condition and Air Fuel Ratio Sensor Condition Proceed to Lean Lean Actual air fuel ratio lean A Rich Rich Actual air fuel ratio rich A Lean Lean/Rich Air fuel ratio sensor malfunction B Rich Lean/Rich Air fuel ratio sensor malfunction B Lean/Rich Lean/Rich Normal B Lean: During the Control the Injection Volume Active Test, the air fuel ratio sensor output voltages (AFS Voltage B1S1 and AFS Voltage B2S1) are consistently higher than 3.4 V, and the heated oxygen sensor output voltages (O2S B1S2 and O2S B2S2) are consistently below 0.4 V. Rich: During the Control the Injection Volume Active Test, the AFS Voltage B1S1 and AFS Voltage B2S1 are consistently below 3.1 V, and the O2S B1S2 and O2S B2S2 are consistently higher than 0.55 V. Lean/Rich: During the Control the Injection Volume Active Test, the output voltage of the heated oxygen sensor alternates correctly. HINT: Refer to "Data List / Active Test" [AFS Voltage B1S1, AFS Voltage B2S1, O2S B1S2 and O2S B2S2]. Refer to «DATA LIST / ACTIVE TEST»(ref-493954-S11583093352012081000000) . B --> See step 14 A: Go to next step
- CHECK INTAKE SYSTEM Check the intake system for vacuum leaks. Refer to «ON-VEHICLE INSPECTION - Step 1»(ref-494151-S36111361182012081000000) . OK No leaks in the intake system. NG --> REPAIR OR REPLACE INTAKE SYSTEM OK: Go to next step
- CHECK FOR EXHAUST GAS LEAK Check for exhaust gas leaks. OK No gas leaks. NG --> REPAIR OR REPLACE EXHAUST SYSTEM OK: Go to next step
- CHECK FUEL PRESSURE Check the fuel pressure. Refer to «ON-VEHICLE INSPECTION - Step 2»(ref-494145-S27121823292012081000000) . NG --> See step 16 OK: Go to next step
- INSPECT FUEL INJECTOR ASSEMBLY Check the fuel injector assembly injection (whether fuel volume is high or low, and whether injector pattern is poor). Refer to «INSPECTION»(ref-494150-S37087392142012081000000) . NG --> See step 18 OK: Go to next step
- REPLACE AIR FUEL RATIO SENSOR Replace the air fuel ratio sensor. Refer to «REMOVAL»(ref-493957-S42556714632012081000000) . NEXT: Go to next step
- CHECK WHETHER DTC OUTPUT RECURS (DTC P2195, P2196, P2197 OR P2198) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Clear DTCs. Refer to «DTC CHECK / CLEAR»(ref-493954-S40015553512012081000000) . Turn the ignition switch off and wait for at least 30 seconds. Turn the ignition switch to ON and turn the Techstream on. Start the engine and warm it up. Drive the vehicle in accordance with the driving pattern described in the Confirmation Driving Pattern. Enter the following menus: Powertrain / Engine / Utility / All Readiness. Input the DTC: P2195, P2196, P2197 or P2198. Check the DTC judgment result. RESULT Result Proceed to ABNORMAL (DTC P2195, P2196, P2197 or P2198 is output) A NORMAL (DTC is not output) B B --> END A: Go to next step
- REPLACE ECM Replace the ECM. Refer to «REMOVAL»(ref-493957-S32385345752012081000000) . NEXT: Go to next step
- CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Clear DTC. Refer to «DTC CHECK / CLEAR»(ref-493954-S40015553512012081000000) . Turn the ignition switch off and wait for at least 30 seconds. Turn the ignition switch to ON and turn the Techstream on. Start the engine and warm it up. Drive the vehicle in accordance with the driving pattern described in the Confirmation Driving Pattern. Enter the following menus: Powertrain / Engine / Utility / All Readiness. Input the DTC: P2195, P2196, P2197 or P2198. Check the DTC judgment result. RESULT Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions N/A Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit NEXT --> END
- REPLACE AIR FUEL RATIO SENSOR Replace the air fuel ratio sensor. Refer to «REMOVAL»(ref-493957-S42556714632012081000000) . NEXT: Go to next step
- CHECK WHETHER DTC OUTPUT RECURS (DTC P2195, P2196, P2197 OR P2198) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Clear DTCs. Refer to «DTC CHECK / CLEAR»(ref-493954-S40015553512012081000000) . Turn the ignition switch off and wait for at least 30 seconds. Turn the ignition switch to ON and turn the Techstream on. Start the engine and warm it up. Drive the vehicle in accordance with the driving pattern described in the Confirmation Driving Pattern. Enter the following menus: Powertrain / Engine / Utility / All Readiness. Input the DTC: P2195, P2196, P2197 or P2198. Check the DTC judgment result. RESULT Result Proceed to NORMAL (DTC is not output) A ABNORMAL (DTC P2195, P2196, P2197 or P2198 is output) B B --> See step 19 A --> END
- CHECK FUEL LINE Check the fuel lines for leaks or blockage. NG --> REPAIR OR REPLACE FUEL LINE OK --> See step 20
- GO TO DTC CHART. Refer to «DIAGNOSTIC TROUBLE CODE CHART»(ref-493954-S26400840072012081000000)
- REPLACE FUEL INJECTOR ASSEMBLY. Refer to «REMOVAL»(ref-494150-S18741957392012081000000)
- REPLACE ECM. Refer to «REMOVAL»(ref-493957-S32385345752012081000000)
- REPLACE FUEL SUCTION WITH PUMP AND GAGE TUBE ASSEMBLY. Refer to «REMOVAL»(ref-494150-S36058867092012081000000)
| Related DTCs | P2237: Air fuel ratio sensor (bank 1 sensor 1) open circuit between A1A+ and A1A- P2238: Air fuel ratio sensor (bank 1 sensor 1) short circuit between A1A+ and A1A- P2238: Air fuel ratio sensor (bank 1 sensor 1) short circuit between A1A+ and GND P2238: Air fuel ratio sensor (bank 1 sensor 1) low admittance P2239: Air fuel ratio sensor (bank 1 sensor 1) short circuit between A1A+ and +B P2240: Air fuel ratio sensor (bank 2 sensor 1) open circuit between A2A+ and A2A- P2241: Air fuel ratio sensor (bank 2 sensor 1) short circuit between A2A+ and A2A- P2241: Air fuel ratio sensor (bank 2 sensor 1) short circuit between A2A+ and GND P2241: Air fuel ratio sensor (bank 2 sensor 1) low admittance P2242: Air fuel ratio sensor (bank 2 sensor 1) short circuit between A2A+ and +B P2252: Air fuel ratio sensor (bank 1 sensor 1) short circuit between A1A- and GND P2253: Air fuel ratio sensor (bank 1 sensor 1) short circuit between A1A- and +B P2255: Air fuel ratio sensor (bank 2 sensor 1) short circuit between A2A- and GND P2256: Air fuel ratio sensor (bank 2 sensor 1) short circuit between A2A- and +B |
| Required Sensors / Components (Main) | Air fuel ratio sensor (bank 1, 2 sensor 1) |
| Required Sensors / Components (Related) | Engine coolant temperature sensor, crankshaft position sensor |
| Frequency of Operation | Continuous |
| Duration | P2237 and P2240: 10 seconds P2238 and P2241 (air fuel ratio sensor low admittance): 10 seconds Others: 5 seconds |
| MIL Operation | 2 driving cycles |
| Sequence of Operation | None |
| Monitor runs whenever following DTCs are not present | P0016, P0018 (VVT system bank 1, 2 - misalignment) P0017, P0019 (Exhaust VVT system bank 1, 2 - misalignment) P0031, P0032, P0051, P0052, P101D, P103D (Air fuel ratio sensor heater) P0102, P0103 (Mass air flow meter) P0112, P0113 (Intake air temperature sensor) P0115, P0117, P0118 (Engine coolant temperature sensor) P0120, P0121, P0122, P0123, P0220, P0222, P0223, P2135 (Throttle position sensor) P0125 (Insufficient engine coolant temperature for closed loop) P0128 (Thermostat) P0171, P0172, P0174, P0175 (Fuel system) P0301, P0302, P0303, P0304, P0305, P0306 (Misfire) P0335 (Crankshaft position sensor) P0340, P0342, P0343, P0345, P0347, P0348 (VVT sensor) P0451, P0452, P0453 (Evaporative emission control system) P0500 (Vehicle speed sensor) P0505 (Idle speed control) |
| Estimated sensor temperature | 450 to 550°C (842 to 1022°F) |
| Engine | Running |
| Battery voltage | 11 V or more |
| Ignition switch | ON |
| Time after ignition switch is OFF to ON | 5 seconds or more |
P2237 AND P2240 (AIR FUEL RATIO SENSOR OPEN CIRCUIT BETWEEN A1A+ AND A1A-/A2A+ AND A2A-)
| Estimated sensor temperature | 700 to 800°C (1292 to 1472°F) |
| Engine coolant temperature | 5°C (41°F) or more (varies with engine coolant temperature at engine start) |
| Fuel cut | Not executed |
P2238 AND P2241 (LOW ADMITTANCE)
| Battery voltage | 11 V or more |
| Ignition switch | ON |
| Time after ignition switch is off to ON | 5 seconds or more |
| Air fuel ratio sensor admittance | Less than 0.002 1/ohms |
P2237 AND P2240 (OPEN CIRCUIT BETWEEN A1A+ AND A1A-/A2A+ AND A2A-)
| Air fuel ratio sensor admittance | Less than 0.0074 1/ohms |
P2238 AND P2241 (LOW ADMITTANCE)
| A1A+/A2A+ terminal voltage | 0.5 V or less |
P2238 AND P2241 (SHORT CIRCUIT BETWEEN A1A+ AND GND/A2A+ AND GND)
| Difference between A1A+ and A1A-/A2A+ and A2A- terminal voltage | 0.1 V or less |
P2238 AND P2241 (SHORT CIRCUIT BETWEEN A1A+ AND A1A-/A2A+ AND A2A-)
| A1A+/A2A+ terminal voltage | More than 4.5 V |
P2239 AND P2242 (SHORT CIRCUIT BETWEEN A1A+ AND +B/A2A+ AND +B)
| A1A-/A2A- terminal voltage | 0.5 V or less |
P2252 AND P2255 (SHORT CIRCUIT BETWEEN A1A- AND GND/A2A- AND GND)
| A1A-/A2A- terminal voltage | More than 4.5 V |
P2253 AND P2256 (SHORT CIRCUIT BETWEEN A1A- AND +B/A2A- AND +B)
| Air fuel ratio sensor admittance | 0.002 1/ohms or higher |
| A1A+/A2A+ terminal voltage | 0.5 to 4.5 V |
| A1A-/A2A- terminal voltage | 0.5 to 4.5 V |
| Difference between A1A+/A2A+ and A1A-/A2A- terminal voltages | 0.1 to 0.8 V |
- Connect the Techstream to the DLC3.
- Turn the ignition switch to ON and turn the Techstream on.
- Clear DTCs (even if no DTCs are stored, perform the clear DTC procedure). Refer to «DTC CHECK / CLEAR»(ref-493954-S40015553512012081000000) .
- Turn the ignition switch off and wait for at least 30 seconds.
- Turn the ignition switch to ON and turn the Techstream on.
- Start the engine and wait 2 minutes.
- Enter the following menus: Powertrain / Engine / Trouble Codes.
- Read pending DTCs. HINT: If a pending DTC is output, the system is malfunctioning. If a pending DTC is not output, perform the following procedure.
- Enter the following menus: Powertrain / Engine / Utility / All Readiness.
- Input the DTC: P2237, P2238, P2239, P2240, P2241, P2242, P2252, P2253, P2255 or P2256.
- Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions N/A Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit HINT: If the judgment result shows ABNORMAL, the system has a malfunction. If the judgment result shows INCOMPLETE or N/A, idle the engine for 3 minutes and check the DTC judgment result again.
- If no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR»(ref-493954-S40015553512012081000000) . HINT: If a permanent DTC is output, the system is malfunctioning. If no permanent DTC is output, the system is normal.
- CHECK HARNESS AND CONNECTOR (AIR FUEL RATIO SENSOR - ECM) Disconnect the air fuel ratio sensor connector. Disconnect the ECM connector. Measure the resistance according to the value(s) in the table below. Standard Resistance (Check for Open) Tester Connection Condition Specified Condition B14-1 (HA1A) - B1-22 (HA1A) Always Below 1 ohms B14-3 (A1A+) - B1-126 (A1A+) Always Below 1 ohms B14-4 (A1A-) - B1-125 (A1A-) Always Below 1 ohms B13-1 (HA2A) - B1-20 (HA2A) Always Below 1 ohms B13-3 (A2A+) - B1-103 (A2A+) Always Below 1 ohms B13-4 (A2A-) - B1-102 (A2A-) Always Below 1 ohms Standard Resistance (Check for Short) Tester Connection Condition Specified Condition B14-1 (HA1A) or B1-22 (HA1A) - Body ground Always 10 kohms or higher B14-3 (A1A+) or B1-126 (A1A+) - Body ground Always 10 kohms or higher B14-4 (A1A-) or B1-125 (A1A-) - Body ground Always 10 kohms or higher B13-1 (HA2A) or B1-20 (HA2A) - Body ground Always 10 kohms or higher B13-3 (A2A+) or B1-103 (A2A+) - Body ground Always 10 kohms or higher B13-4 (A2A-) or B1-102 (A2A-) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
- REPLACE AIR FUEL RATIO SENSOR Replace the air fuel ratio sensor. Refer to «REMOVAL»(ref-493957-S42556714632012081000000) . NEXT: Go to next step
- CHECK WHETHER DTC OUTPUT RECURS Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR»(ref-493954-S40015553512012081000000) . Turn the ignition switch off and wait for at least 30 seconds. Turn the ignition switch to ON and turn the Techstream on. Start the engine and warm it up. Drive the vehicle in accordance with the driving pattern described in the Confirmation Driving Pattern. Enter the following menus: Powertrain / Engine / Utility / All Readiness. Input the DTC: P2237, P2238, P2239, P2240, P2241, P2242, P2252, P2253, P2255 or P2256. Check the DTC judgment result. RESULT Result Proceed to NORMAL (DTC is not output) A ABNORMAL (DTC P2237, P2238, P2239, P2240, P2241, P2242, P2252, P2253, P2255 or P2256 is output) B B --> See step 4 A --> END
- REPLACE ECM. Refer to «REMOVAL»(ref-493957-S32385345752012081000000)
| Required Sensors/Components | Purge VSV and canister pump module |
| Frequency of Operation | Once per driving cycle |
| Duration | Within 3 minutes (varies with amount of fuel in tank) |
| MIL Operation | 2 driving cycles |
| Sequence of Operation | None |
| Monitor runs whenever following DTCs not stored | None |
| Atmospheric pressure | 70 to 110 kPa(abs) [525 to 825 mmHg(abs)] |
| Battery voltage | 10.5 V or higher |
| Vehicle speed | Less than 4 km/h (2.5 mph) |
| Ignition switch | OFF |
| Time after key-off | 5, 7 or 9.5 hours |
| Canister pressure sensor malfunction (P0452, P0453) | Not detected |
| Purge VSV | Not operated by scan tool |
| Vent valve | Not operated by scan tool |
| Leak detection pump | Not operated by scan tool |
| Both of following conditions met before key-off | Conditions 1 and 2 |
| 1. Duration that vehicle is driven | 5 minutes or more |
| 2. EVAP purge operation | Performed |
| Engine coolant temperature | 4.4 to 35°C (40 to 95°F) |
| Intake air temperature | 4.4 to 35°C (40 to 95°F) |
| EVAP pressure change after EVAP canister vent valve ON | Less than 0.3 kPa(gauge) [2.25 mmHg(gauge)] |
Refer to Checking Monitor Status. Refer to CHECKING MONITOR STATUS .
Note. The Evaporative System Check (Automatic Mode) consists of 6 steps performed automatically by the Techstream. It takes a maximum of approximately 24 minutes. Do not perform the Evaporative System Check when the fuel tank is more than 90% full because the cut-off valve may be closed, making the fuel tank leak check unavailable. Do not run the engine during this operation. When the temperature of the fuel is 35°C (95°F) or higher, a large amount of vapor forms and any check results become inaccurate. When performing the Evaporative System Check, keep the fuel temperature below 35°C (95°F).
- Connect the Techstream to the DLC3.
- Turn the ignition switch to ON and turn the Techstream on.
- Clear DTCs (even if no DTCs are stored, perform the clear DTC procedure). Refer to «DTC CHECK / CLEAR»(ref-493953-S27327777792012081000000) .
- Turn the ignition switch off and wait for at least 30 seconds.
- Turn the ignition switch to ON and turn the Techstream on.
- Enter the following menus: Powertrain / Engine / Utility / Evaporative System Check / Automatic Mode.
- After the Evaporative System Check is completed, check for All Readiness by entering the following menus: Powertrain / Engine / Utility / All Readiness.
- Input the DTC: P2420.
- Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions N/A Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit HINT: If the judgment result shows NORMAL, the system is normal. If the judgment result shows ABNORMAL, the system has a malfunction.
- If the judgment result is INCOMPLETE or N/A and no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR»(ref-493953-S27327777792012081000000) . HINT: If a permanent DTC is output, the system is malfunctioning. If no permanent DTC is output, the system is normal.
| Related DTC | P2610: ECM internal engine off timer performance |
| Required Sensors / Components (Main) | ECM |
| Required Sensors / Components (Related) | |
| Frequency of Operation | Once per driving cycle |
| Duration | |
| MIL Operation | 2 driving cycles |
| Sequence of Operation | None |
| Monitor runs whenever the following DTCs are not stored | None |
| All of the following conditions are met | |
| Engine | Running |
| Battery voltage | 8 V or higher |
| Ignition switch | ON |
| Starter | OFF |
| CPU clock elapsed time | 10 minutes or more |
| All of the following conditions are met | |
| Internal engine off timer (elapsed time from engine stop) | 10 minutes or more, and less than 30 minutes |
| Battery voltage | 8 V or more |
| Ignition switch | ON |
| Starter | OFF |
| All of the following conditions are met | |
| Internal engine off timer (elapsed time from engine stop) | 40 minutes or more |
| Battery voltage | 8 V or higher |
| Ignition switch | ON |
| Starter | OFF |
| Internal engine off timer (elapsed time from engine start) | Less than 7 minutes, or more than 13 minutes |
| ECM started by internal engine off timer last trip | Yes |
| ECM started by internal engine off timer last trip | No |
- Connect the Techstream to the DLC3.
- Turn the ignition switch to ON and turn the Techstream on.
- Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure). Refer to «DTC CHECK / CLEAR»(ref-493954-S40015553512012081000000) .
- Turn the ignition switch off and wait for at least 30 seconds.
- Turn the ignition switch to ON and turn the Techstream on.
- Start the engine.
- Idle the engine for 10 minutes or more.
- Enter the following menus: Powertrain / Engine / Trouble Codes.
- Read pending DTCs. HINT: If a pending DTC is output, the system is malfunctioning. If a pending DTC is not output, perform the following procedure.
- Enter the following menus: Powertrain / Engine / Utility / All Readiness.
- Input the DTC: P2610.
- Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions N/A Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit HINT: If the judgment result shows ABNORMAL, the system has a malfunction.
- If the result is INCOMPLETE or N/A and no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR»(ref-493954-S40015553512012081000000) . HINT: If a permanent DTC is output, the system is malfunctioning. If no permanent DTC is output, the system is normal.
- REPLACE ECM Replace the ECM. Refer to «REMOVAL»(ref-493957-S32385345752012081000000) . NEXT: Go to next step
- CHECK WHETHER DTC OUTPUT RECURS Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR»(ref-493954-S40015553512012081000000) . Start the engine and wait for 10 minutes or more. Enter the following menus: Powertrain / Engine / Trouble Codes. Read pending DTCs. HINT: If no pending DTC is displayed, the repair has been successfully completed. NEXT --> END
| Related DTCs | U0101: Verify communication |
| Required Sensors/Components (Main) | ECM |
| Required Sensors/Components (Related) | |
| Frequency of Operation | Continuous |
| Duration | 1.25 seconds |
| MIL Operation | Immediately |
| Sequence of Operation | None |
| Monitor runs whenever following DTCs are not present | None |
| Battery voltage | 10.5 V or more (More than 1 second) |
| Ignition switch | ON |
| Starter | OFF |
| Communication signal | Lost communication with TCM |
- Connect the Techstream to the DLC3.
- Turn the ignition switch to ON and turn the Techstream on.
- Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure). Refer to «DTC CHECK / CLEAR»(ref-493954-S40015553512012081000000) .
- Turn the ignition switch off and wait for at least 30 seconds.
- Turn the ignition switch to ON and turn the Techstream on.
- Wait 5 seconds or more.
- Enter the following menus: Powertrain / Engine / Trouble Codes.
- Read pending DTCs. HINT: If a pending DTC is output, the system is malfunctioning. If a pending DTC is not output, perform the following procedure.
- Enter the following menus: Powertrain / Engine / Utility / All Readiness.
- Input the DTC: U0101.
- Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions N/A Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit HINT: If the judgment result shows ABNORMAL, the system has a malfunction.
- If the result is INCOMPLETE or N/A and no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR»(ref-493954-S40015553512012081000000) . HINT: If a permanent DTC is output, the system is malfunctioning. If no permanent DTC is output, the system is normal.
Scheme 542
Scheme 542: WIRING DIAGRAM
RELATED DTCS
| DTC No. | Monitoring Item | See |
| P043E | Reference orifice clogged (built into canister pump module) | Refer to DTC P043E: Evaporative Emission System Leak Detection Reference Orifice Low Flow; DTC P043F: Evaporative Emission System Reference Orifice High Flow; DTC P2401: Evaporative Emission Leak Detection Pump Stuck OFF; DTC P2402: Evaporative Emission Leak Detection Pump Stuck ON; DTC P2419: Evaporative Emission System Switching Valve Control Circuit Low |
| P043F | Reference orifice high-flow (built into canister pump module) |
| P0441 | Purge VSV (Vacuum Switching Valve) stuck closed Purge VSV stuck open Purge flow | Refer to DTC P0441: Evaporative Emission Control System Incorrect Purge Flow |
| P0451 | Canister pressure sensor (built into canister pump module) signal noise Canister pressure sensor (built into canister pump module) signal becomes fixed/flat | Refer to DTC P0451: Evaporative Emission Control System Pressure Sensor Range / Performance; DTC P0452: Evaporative Emission Control System Pressure Sensor / Switch Low Input; DTC P0453: Evaporative Emission Control System Pressure Sensor / Switch High Input |
| P0452 | Canister pressure sensor (built into canister pump module) voltage low |
| P0453 | Canister pressure sensor (built into canister pump module) voltage high |
| P0455 | EVAP gross leak | Refer to DTC P0455: Evaporative Emission Control System Leak Detected (Gross Leak); DTC P0456: Evaporative Emission Control System Leak Detected (Very Small Leak) |
| P0456 | EVAP small leak |
| P2401 | Leak detection pump stuck OFF (built into canister pump module) | Refer to DTC P043E: Evaporative Emission System Leak Detection Reference Orifice Low Flow; DTC P043F: Evaporative Emission System Reference Orifice High Flow; DTC P2401: Evaporative Emission Leak Detection Pump Stuck OFF; DTC P2402: Evaporative Emission Leak Detection Pump Stuck ON; DTC P2419: Evaporative Emission System Switching Valve Control Circuit Low |
| P2402 | Leak detection pump stuck ON (built into canister pump module) |
| P2419 | Vent valve stuck closed (built into canister pump module) |
| P2420 | Vent valve stuck open (vent) (built into canister pump module) | Refer to DTC P2420: Evaporative Emission System Switching Valve Control Circuit High |
| P2610 | Soak timer (built into ECM) | Refer to DTC P2610: ECM / PCM Internal Engine Off Timer Performance |
If any EVAP system DTCs are stored, the malfunctioning area can be determined using the table below.
Scheme 543
Note. If the reference pressure difference between the first and second checks is more than the specification, all the DTCs relating to the reference pressure (P043E, P043F, P0441, P0455, P0456, P2401, P2420) will all be stored.
Scheme 544
| *1 | Purge VSV | *2 | EVAP Hose (to Intake Air Surge Tank) |
| *3 | EVAP Hose (from Canister Assembly) | *4 | Canister Assembly Canister Pump Module (Canister Pressure Sensor, Leak Detection Pump, Vent Valve) |
| *5 | Canister Filter | *6 | Air Inlet Port (behind Fuel Tank Filler Pipe Cover) |
| *7 | Vent Hose | *8 | Fuel Cap |
| *9 | Fuel Tank | *10 | Purge Line |
| *a | Location of EVAP (Evaporative Emission) System | | |
The canister pressure sensor, the leak detection pump and the vent valve are built into the canister pump module.
Scheme 545
| *1 | Canister Pump Module | *2 | Intake Air Surge Tank |
| *3 | Purge VSV | *4 | Throttle Valve |
| *5 | Canister (Charcoal Filter) | *6 | Cut-off Valve |
| *7 | Fuel Tank | *8 | Air Cleaner |
| *9 | ECM | *10 | Canister Filter |
| *11 | Soak Timer | *12 | Roll-Over Valve |
| *13 | Fuel Cap | | |
| *a | EVAP System Circuit | | |
Note. In the EVAP system of this vehicle, turning ON the vent valve does not seal off the EVAP system. To check for leaks in the EVAP system, disconnect the air inlet vent hose and apply pressure from atmospheric side of the canister assembly.
While the engine is running, if a predetermined condition (closed-loop, etc.) is met, the purge VSV is opened by the ECM and fuel vapors stored in the canister assembly are purged to the intake air surge tank. The ECM changes the duty cycle ratio of the purge VSV to control purge flow volume.
The purge flow volume is also determined by the intake air surge tank pressure. Atmospheric pressure is allowed into the canister assembly through the vent valve to ensure that the purge flow is maintained when negative pressure (vacuum) is applied to the canister assembly.
The following two monitors run to confirm appropriate EVAP system operation.
Scheme 546
Scheme 547
Scheme 548
- Key-off monitor This monitor checks for EVAP (evaporative emission) system leaks and canister pump module malfunctions. The monitor starts 5 hours* after the ignition switch is turned off. At least 5 hours are required for the fuel to cool down to stabilize the EVAP pressure, thus making the EVAP system monitor more accurate. The leak detection pump creates negative pressure (vacuum) in the EVAP system and the pressure is measured. Finally, the ECM monitors for leaks from the EVAP system, and malfunctions in both the canister pump module and purge VSV based on the EVAP pressure. HINT: *: If the engine coolant temperature is not below 35°C (95°F) 5 hours after the ignition switch is turned off, the monitor check starts 2 hours later. If it is still not below 35°C (95°F) 7 hours after the ignition switch is turned off, the monitor check starts 2.5 hours later.
- Purge flow monitor The purge flow monitor consists of the 2 monitors. The 1st monitor is conducted every time and the 2nd monitor is activated if necessary. The 1st monitor While the engine is running and the purge VSV (Vacuum Switching Valve) is on (open), the ECM monitors the purge flow by measuring the EVAP pressure change. If negative pressure is not created, the ECM begins the 2nd monitor. The 2nd monitor The vent valve is turned ON (closed) and the EVAP pressure is then measured. If the variation in the pressure is less than 0.15 kPa(gauge) [1.13 mmHg(gauge)], the ECM interprets this as the purge VSV being stuck closed, and illuminates the MIL and stores DTC P0441 (2 trip detection logic). Atmospheric pressure check: In order to ensure reliable malfunction detection, the variation between the atmospheric pressures, before and after of the purge flow monitor, is measured by the ECM. TEXT IN ILLUSTRATION *1 Canister (Charcoal Filter) *2 to Intake Air Surge Tank *3 ECM *4 Soak Timer *5 Purge VSV (on) *6 Fuel Cap *7 Canister Filter *8 Fuel Tank *9 Leak Detection Pump (off) *10 Canister Pressure Sensor *11 Reference Orifice (0.02 inch) *12 Vent Valve (off) *13 Canister Pump Module - - *a EVAP Purge Flow - - Component Operation Canister assembly Contains activated charcoal to absorb EVAP (Evaporative Emissions) generated in fuel tank. Cut-off valve Located in fuel tank. Valve floats and closes when fuel tank is 100% full. Purge VSV (Vacuum Switching Valve) Opens or closes line between canister and intake air surge tank. ECM uses purge VSV to control EVAP purge flow. In order to discharge EVAP absorbed by canister to intake air surge tank, ECM opens purge VSV. EVAP discharge volume to intake air surge tank controlled by purge VSV duty cycle (current-carrying time). (Open: on, Close: off) Roll-over valve Located in fuel tank. Valve closes by its own weight when vehicle overturns to prevent fuel from spilling out. Soak timer Built into ECM. To ensure accurate EVAP monitor, measures 5 hours (+/-15 min) after ignition switch is turned off. This allows fuel to cool down, stabilizing EVAP pressure. When approximately 5 hours elapsed, ECM activates (refer to fig. see scheme 3 ). Canister pump module Consists of (a) to (d) below. Canister pump module cannot be disassembled. (a) Vent valve Vents and closes EVAP system. When ECM turns valve on, EVAP system is closed. When ECM turns valve off, EVAP system is vented. Negative pressure (vacuum) is created in EVAP system to check for EVAP leaks by closing purge VSV, turning on vent valve (closing it) and operating leak detection pump (refer to fig. see scheme 1 ). (b) Canister pressure sensor Indicates pressure as voltages. ECM supplies regulated 5 V to pressure sensor, and uses feedback from sensor to monitor EVAP system pressure (refer to fig. see scheme 2 ). (c) Leak detection pump Creates negative pressure (vacuum) in EVAP system for leak check. (d) Reference orifice Has opening with 0.02 inch diameter. Vacuum is produced through orifice by closing purge VSV, turning off vent valve and operating leak detection pump, to monitor reference pressure. Reference pressure indicates a small leak of EVAP. TEXT IN ILLUSTRATION *1 Canister *2 Reference Orifice (0.02 Inch) *3 Canister Pressure Sensor - - *a Canister Pump Module see scheme 1 *b Airflow *c Condition: Purge Flow *d Condition: Leak Check *e Vent Valve: off (vent) *f to Canister Filter (Atmosphere) *g Leak Detection Pump: off *h Vent Valve: on (closed) *i Leak Detection Pump: on
Scheme 549
Scheme 549: WIRING DIAGRAM
After a repair, check Monitor Status by performing the Key-Off Monitor Confirmation and Purge Flow Monitor Confirmation described below.
- KEY-OFF MONITOR CONFIRMATION Preconditions The monitor will not run unless: The vehicle has been driven for 10 minutes or more (in a city area or on a freeway). The fuel tank is less than 90% full. The altitude is less than 7875 ft. (2400 m). The engine coolant temperature is between 4.4°C and 35°C (40°F and 95°F). The intake air temperature is between 4.4°C and 35°C (40°F and 95°F). The vehicle remains stationary (the vehicle speed is 0 km/h [0 mph]). Monitor Conditions Allow the engine to idle for at least 5 minutes. Turn the ignition switch off and wait for 6 hours (8 or 10.5 hours). HINT: Do not start the engine until checking Monitor Status. If the engine is started, the steps described above must be repeated. Monitor Status Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Enter the following menus: Powertrain / Engine / Monitor / Current Monitor. Check the Monitor Status displayed on the Techstream. HINT: If Incomplete is displayed, the monitor did not complete. Make sure that the preconditions have been met, and perform the Monitor Conditions again.
- PURGE FLOW MONITOR CONFIRMATION (P0441) HINT: Perform this monitor confirmation after the Key-Off Monitor Confirmation shows Complete. Preconditions The monitor will not run unless: The vehicle has been driven for 10 minutes or more (in a city area or on a freeway). The engine coolant temperature is 4.4°C (40°F) or higher. The intake air temperature is 4.4°C (40°F) or higher. Monitor Conditions Release the pressure from the fuel tank by removing and reinstalling the fuel cap. Warm the engine up until the engine coolant temperature reaches more than 75°C (167°F). Increase the engine speed to 3000 RPM once. Allow the engine to idle and turn the A/C switch on for 1 minute. Monitor Status Turn the ignition switch off (if ON or if the engine is running). Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Enter the following menus: Powertrain / Engine / Monitor / Current Monitor. Check the Monitor Status displayed on the Techstream. HINT: If Incomplete is displayed, the monitor did not complete. Make sure that the preconditions have been met, and perform the Monitor Conditions again.
Refer to Checking Monitor Status. Refer to CHECKING MONITOR STATUS .
- CHECK MIL Check that the Malfunction Indicator Lamp (MIL) illuminates when turning the ignition switch to ON. OK MIL lights up. NG --> See step 2 OK --> See step 14
- CHECK CONNECTION BETWEEN TECHSTREAM AND ECM Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Check the communication between the Techstream and ECM. RESULT Result Proceed to Communication is not possible A Communication is possible B B --> See step 15 A: Go to next step
- CHECK MIL (THROTTLE POSITION SENSOR) Disconnect the throttle with motor body assembly connector. Turn the ignition switch to ON. Check the MIL. RESULT Result Proceed to MIL does not illuminate A MIL illuminates B B --> See step 16 A: Go to next step
- CHECK MIL (ACCELERATOR PEDAL SENSOR ASSEMBLY) Disconnect the accelerator pedal sensor assembly connector. Turn the ignition switch to ON. Check the MIL. RESULT Result Proceed to MIL does not illuminate A MIL illuminates B B --> See step 17 A: Go to next step
- CHECK MIL (VVT SENSOR (FOR INTAKE SIDE OF BANK 1)) Disconnect the VVT sensor (for intake side of bank 1) connector. Turn the ignition switch to ON. Check the MIL. RESULT Result Proceed to MIL illuminates A MIL does not illuminate B B --> See step 18 A: Go to next step
- CHECK MIL (VVT SENSOR (FOR INTAKE SIDE OF BANK 2)) Disconnect the VVT sensor (for intake side of bank 2) connector. Turn the ignition switch to ON. Check the MIL. RESULT Result Proceed to MIL illuminates A MIL does not illuminate B B --> See step 19 A: Go to next step
- CHECK MIL (VVT SENSOR (FOR EXHAUST OF SIDE BANK 1)) Disconnect the VVT sensor (for exhaust side of bank 1) connector. Turn the ignition switch to ON. Check the MIL. RESULT Result Proceed to MIL illuminates A MIL does not illuminate B B --> See step 20 A: Go to next step
- CHECK MIL (VVT SENSOR (FOR EXHAUST SIDE OF BANK 2)) Disconnect the VVT sensor (for exhaust side of bank 2) connector. Turn the ignition switch to ON. Check the MIL. RESULT Result Proceed to MIL illuminates A MIL does not illuminate B B --> See step 21 A: Go to next step
- CHECK MIL (CANISTER PUMP MODULE) Disconnect the canister pump module connector. Turn the ignition switch to ON. Check the MIL. RESULT Result Proceed to MIL illuminates A MIL does not illuminate B B --> See step 22 A: Go to next step
- CHECK HARNESS AND CONNECTOR (THROTTLE WITH MOTOR BODY ASSEMBLY - ECM) Disconnect the throttle with motor body assembly connector. Disconnect the ECM connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition B1-80 (VCTA) or B20-5 (VC) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
- CHECK HARNESS AND CONNECTOR (ACCELERATOR PEDAL SENSOR ASSEMBLY - ECM) Disconnect the accelerator pedal sensor assembly connector. Disconnect the ECM connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition A1-1 (VCP2) or A39-59 (VCP2) - Body ground Always 10 kohms or higher A1-4 (VCPA) or A39-57 (VCPA) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
- CHECK HARNESS AND CONNECTOR (VVT SENSOR (FOR INTAKE SIDE OF BANK 2) - ECM) Disconnect the VVT sensor (for intake side of bank 2) connector. Disconnect the ECM connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition B17-3 (VC) or B1-66 (VCV2) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
- CHECK HARNESS AND CONNECTOR (VCV1 CIRCUIT) Disconnect the VVT sensor (for intake side of bank 1) connector. Disconnect the VVT sensor (for exhaust side of bank 1) connector. Disconnect the VVT sensor (for exhaust side of bank 2) connector. Disconnect the canister pump module connector. Disconnect the ECM connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition B1-67 (VCV1) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 23
- PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE. Refer to «PROBLEM SYMPTOMS TABLE»(ref-493954-S08606703632012081000000)
- GO TO MIL CIRCUIT. Refer to «MIL Circuit»(ref-494144-S36156771952012081000000)
- REPLACE THROTTLE WITH MOTOR BODY ASSEMBLY. Refer to «REMOVAL»(ref-493957-S09457030132012081000000)
- REPLACE ACCELERATOR PEDAL SENSOR ASSEMBLY. Refer to «REMOVAL»(ref-493957-S02474311212012081000000)
- REPLACE VVT SENSOR (FOR INTAKE SIDE OF BANK 1). Refer to «REMOVAL»(ref-493957-S09204104542012081000000)
- REPLACE VVT SENSOR (FOR INTAKE SIDE OF BANK 2). Refer to «REMOVAL»(ref-493957-S09204104542012081000000)
- REPLACE VVT SENSOR (FOR EXHAUST SIDE OF BANK 1). Refer to «REMOVAL»(ref-493957-S09204104542012081000000)
- REPLACE VVT SENSOR (FOR EXHAUST SIDE OF BANK 2). Refer to «REMOVAL»(ref-493957-S09204104542012081000000)
- REPLACE CHARCOAL CANISTER MODULE. Refer to «REMOVAL»(ref-494115-S35949432492012081000000)
- REPLACE ECM. Refer to «REMOVAL»(ref-493957-S32385345752012081000000)
- CHECK FUEL INJECTOR ASSEMBLY (POWER SOURCE) Disconnect the fuel injector assembly connector. Turn the ignition switch to ON. Measure the voltage according to the value(s) in the table below. Standard Voltage Tester Connection Switch Condition Specified Condition B7-2 - Body ground Ignition switch ON 11 to 14 V B8-2 - Body ground Ignition switch ON 11 to 14 V B9-2 - Body ground Ignition switch ON 11 to 14 V B10-2 - Body ground Ignition switch ON 11 to 14 V B11-2 - Body ground Ignition switch ON 11 to 14 V B12-2 - Body ground Ignition switch ON 11 to 14 V TEXT IN ILLUSTRATION *a Front view of wire harness connector (to Fuel Injector Assembly) NG --> See step 4 OK: Go to next step
- INSPECT FUEL INJECTOR ASSEMBLY Inspect the fuel injector assembly. Refer to «INSPECTION»(ref-494150-S37087392142012081000000) . NG --> See step 5 OK: Go to next step
- CHECK HARNESS AND CONNECTOR (FUEL INJECTOR ASSEMBLY - ECM) Disconnect the fuel injector assembly connector. Disconnect the ECM connector. Measure the resistance according to the value(s) in the table below. Standard Resistance (Check for Open) Tester Connection Condition Specified Condition B7-1 - B1-86 (#10) Always Below 1 ohms B8-1 - B1-109 (#20) Always Below 1 ohms B9-1 - B1-85 (#30) Always Below 1 ohms B10-1 - B1-108 (#40) Always Below 1 ohms B11-1 - B1-84 (#50) Always Below 1 ohms B12-1 - B1-107 (#60) Always Below 1 ohms Standard Resistance (Check for Short) Tester Connection Condition Specified Condition B7-1 or B1-86 (#10) - Body ground Always 10 kohms or higher B8-1 or B1-109 (#20) - Body ground Always 10 kohms or higher B9-1 or B1-85 (#30) - Body ground Always 10 kohms or higher B10-1 or B1-108 (#40) - Body ground Always 10 kohms or higher B11-1 or B1-84 (#50) - Body ground Always 10 kohms or higher B12-1 or B1-107 (#60) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 6
- CHECK HARNESS AND CONNECTOR (IG2 RELAY - FUEL INJECTOR ASSEMBLY) Disconnect the fuel injector assembly connector. Remove the IG2 relay from the engine room relay block. Measure the resistance according to the value(s) in the table below. Standard Resistance (Check for Open) Tester Connection Condition Specified Condition B7-2 - 3 (IG2 relay holder) Always Below 1 ohms B8-2 - 3 (IG2 relay holder) Always Below 1 ohms B9-2 - 3 (IG2 relay holder) Always Below 1 ohms B10-2 - 3 (IG2 relay holder) Always Below 1 ohms B11-2 - 3 (IG2 relay holder) Always Below 1 ohms B12-2 - 3 (IG2 relay holder) Always Below 1 ohms Standard Resistance (Check for Short) Tester Connection Condition Specified Condition B7-2 or 3 (IG2 relay holder) - Body ground Always 10 kohms or higher B8-2 or 3 (IG2 relay holder) - Body ground Always 10 kohms or higher B9-2 or 3 (IG2 relay holder) - Body ground Always 10 kohms or higher B10-2 or 3 (IG2 relay holder) - Body ground Always 10 kohms or higher B11-2 or 3 (IG2 relay holder) - Body ground Always 10 kohms or higher B12-2 or 3 (IG2 relay holder) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 7
- REPLACE FUEL INJECTOR ASSEMBLY. Refer to «REMOVAL»(ref-494150-S18741957392012081000000)
- PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE. Refer to «PROBLEM SYMPTOMS TABLE»(ref-493954-S08606703632012081000000)
- CHECK ECM POWER SOURCE CIRCUIT. Refer to «ECM Power Source Circuit»(ref-494144-S01537532962012081000000)
- READ VALUE USING TECHSTREAM (STARTER SIGNAL) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Enter the following menus: Powertrain / Engine / Data List / Starter Signal. Read the value displayed on the Techstream when the ignition switch is turned ON and the engine is started. OK Condition Techstream Display Ignition switch ON OFF Engine started ON RESULT Result Proceed to NG A OK B B --> See step 5 A: Go to next step
- INSPECT PARK/NEUTRAL POSITION SWITCH ASSEMBLY (B - L) Inspect the park/neutral position switch assembly. Refer to «INSPECTION»(ref-494119-S22540197822012081000000) for 2WD. Refer to «INSPECTION»(ref-494120-S06844672652012081000000) for AWD. RESULT Result Proceed to OK A NG (for 2WD) B NG (for AWD) C B --> See step 9 C --> See step 10 A: Go to next step
- INSPECT IGNITION SWITCH ASSEMBLY (AM2 - ST2) Inspect the ignition switch assembly. Refer to «INSPECTION»(ref-494148-S22051983152012081000000) . NG --> See step 8 OK: Go to next step
- CHECK HARNESS AND CONNECTOR (IGNITION SWITCH ASSEMBLY - PARK/NEUTRAL POSITION SWITCH ASSEMBLY) Disconnect the ignition switch assembly connector. Disconnect the park/neutral position switch assembly connector. Measure the resistance according to the value(s) in the table below. Standard Resistance (Check for Open) Tester Connection Condition Specified Condition D27-8 (ST2) - B3-4 (B) Always Below 1 ohms Standard Resistance (Check for Short) Tester Connection Condition Specified Condition D27-8 (ST2) or B3-4 (B) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
- CHECK HARNESS AND CONNECTOR (PARK/NEUTRAL POSITION SWITCH ASSEMBLY - ST RELAY - ECM) Remove the ST relay from the engine room relay block. Disconnect the park/neutral position switch assembly connector. Disconnect the ECM connector. Measure the resistance according to the value(s) in the table below. Standard Resistance (Check for Open) Tester Connection Condition Specified Condition 2 (ST relay holder) - A39-46 (STA) Always Below 1 ohms 2 (ST relay holder) - B3-9 (L) Always Below 1 ohms Standard Resistance (Check for Open) Tester Connection Condition Specified Condition 2 (ST relay holder) or A39-46 (STA) - body ground Always 10 kohms or higher 2 (ST relay holder) or B3-9 (L) - body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
- INSPECT BATTERY Check that the battery is not depleted. OK Battery is not depleted. NG --> REPLACE BATTERY OK: Go to next step
- CHECK BATTERY TERMINAL Check that the battery terminal are not loose or corroded. OK Battery terminals are not loose or corroded. NG --> REPAIR OR REPLACE BATTERY TERMINAL OK --> REPAIR OR REPLACE STARTER CIRCUIT (STARTER ASSEMBLY - ST RELAY)
- REPLACE IGNITION SWITCH ASSEMBLY. Refer to «REMOVAL»(ref-494148-S20020660722012081000000)
- REPLACE PARK/NEUTRAL POSITION SWITCH ASSEMBLY (FOR 2WD). Refer to «REMOVAL»(ref-494119-S35336432442012081000000)
- REPLACE PARK/NEUTRAL POSITION SWITCH ASSEMBLY (FOR AWD). Refer to «REMOVAL»(ref-494120-S26185111762012081000000)
- READ VALUE USING TECHSTREAM (STARTER SIGNAL) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Enter the following menus: Powertrain / Engine / Data List / Starter Signal. Check the result when the ignition switch is turned ON and the engine starts. OK Condition Starter Signal Ignition switch ON OFF Engine start ON NG --> See step 5 OK: Go to next step
- CHECK HARNESS AND CONNECTOR (PARK/NEUTRAL POSITION SWITCH ASSEMBLY - ECM - ST RELAY) Remove the ST relay from the engine room relay block. Disconnect the park/neutral position switch assembly connector. Disconnect the ECM connector. Measure the resistance according to the value(s) in the table below. Standard Resistance (Check for Open) Tester Connection Condition Specified Condition 2 (ST relay holder) - A39-46 (STA) Always Below 1 ohms 2 (ST relay holder) - B3-9 (L) Always Below 1 ohms Standard Resistance (Check for Short) Tester Connection Condition Specified Condition A39-46 (STA) or B3-9 (L) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
- INSPECT BATTERY Check that the battery is not depleted. OK Battery is not depleted. NG --> REPLACE BATTERY OK: Go to next step
- CHECK BATTERY TERMINAL Check that the battery terminals are not loose or corroded. OK Battery terminals are not loose or corroded. NG --> REPAIR OR REPLACE BATTERY TERMINAL OK --> REPAIR OR REPLACE STARTER CIRCUIT (STARTER ASSEMBLY - ST RELAY)
- INSPECT PARK/NEUTRAL POSITION SWITCH ASSEMBLY (B - L) Inspect the park/neutral position switch assembly. Refer to «INSPECTION»(ref-494119-S22540197822012081000000) for 2WD. Refer to «INSPECTION»(ref-494120-S06844672652012081000000) for AWD. RESULT Result Proceed to OK A NG (for 2WD) B NG (for AWD) C B --> See step 9 C --> See step 10 A: Go to next step
- CHECK HARNESS AND CONNECTOR (POWER MANAGEMENT CONTROL ECU - PARK/NEUTRAL POSITION SWITCH ASSEMBLY) Disconnect the power management control ECU connector. Disconnect the park/neutral position switch assembly connector. Measure the resistance according to the value(s) in the table below. Standard Resistance (Check for Open) Tester Connection Condition Specified Condition A35-3 (STAR) - B3-4 (B) Always Below 1 ohms Standard Resistance (Check for Short) Tester Connection Condition Specified Condition A35-3 (STAR) or B3-4 (B) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
- CHECK HARNESS AND CONNECTOR (PARK/NEUTRAL POSITION SWITCH ASSEMBLY - ECM - ST RELAY) Remove the ST relay from the engine room relay block. Disconnect the ECM connector. Disconnect the park/neutral position switch assembly connector. Measure the resistance according to the value(s) in the table below. Standard Resistance (Check for Open) Tester Connection Condition Specified Condition 2 (ST relay holder) - A39-46 (STA) Always Below 1 ohms 2 (ST relay holder) - B3-9 (L) Always Below 1 ohms Standard Resistance (Check for Short) Tester Connection Condition Specified Condition A39-46 (STA) or B3-9 (L) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 8
- CHECK SMART KEY SYSTEM. Refer to «PROBLEM SYMPTOMS TABLE»(ref-494149-S33904020322012081000000)
- REPLACE PARK/NEUTRAL POSITION SWITCH ASSEMBLY (FOR 2WD). Refer to «REMOVAL»(ref-494119-S35336432442012081000000)
- REPLACE PARK/NEUTRAL POSITION SWITCH ASSEMBLY (FOR AWD). Refer to «REMOVAL»(ref-494120-S26185111762012081000000)
- CHECK DTC OUTPUT Connect the Techstream to the DLC3. Turn the ignition switch to ON and turn the Techstream on. Enter the following menus: System Select / Health Check. Check DTCs. RESULT Result Proceed to No DTC output A DTC output B B --> GO TO DTC CHART A: Go to next step
- READ VALUE USING TECHSTREAM (STOP LIGHT SWITCH AND ST1) Connect the Techstream to the DLC3. Turn the ignition switch to ON and turn the Techstream on. Enter the following menus: Powertrain / Engine / Data List / Stop Light Switch and ST1. Check the Data List indication when the brake pedal is depressed and released. OK Techstream Display Condition Specified Condition Stop Light Switch Brake pedal released OFF Brake pedal depressed ON ST1 Brake pedal released OFF Brake pedal depressed ON NG --> See step 10 OK: Go to next step
- INSPECT BRAKE PEDAL Inspect and adjust the brake pedal. Refer to «ADJUSTMENT»(ref-494102-S25027823072012081000000) . HINT: If the stop light switch turns ON too late, the start of brake override system control may be delayed; if it turns ON too soon, brake override system control may begin too early, so conduct inspection of the brake pedal and stop light switch assembly. NG --> See step 9 OK: Go to next step
- READ VALUE USING TECHSTREAM (ACCELERATOR PEDAL POSITION SENSOR) Connect the Techstream to the DLC3. Turn the ignition switch to ON and turn the Techstream on. Enter the following menus: Powertrain / Engine / Data List / Accel Sens. No. 1 Volt % and Accel Sens. No. 2 Volt %. Read the value displayed on the Techstream. OK Techstream Display Condition Specified Condition Accel Sens. No. 1 Volt % Accelerator Pedal Released --> Depressed --> Released Values smoothly change following accelerator pedal operation Accel Sens. No. 2 Volt % HINT: For numerical values of Accel Sens. No. 1 Volt % and Accel Sens. No. 2 Volt %, refer to the Data List. Refer to «DATA LIST / ACTIVE TEST»(ref-493954-S11583093352012081000000) . NG --> See step 8 OK: Go to next step
- READ VALUE USING TECHSTREAM (VEHICLE SPEED) Connect the Techstream to the DLC3. Turn the ignition switch to ON and turn the Techstream on. Start the engine. Enter the following menus: Powertrain / Engine / Data List / Vehicle Speed. Read the value displayed on the Techstream. Standard Techstream Display Condition Specified Condition Vehicle Speed Vehicle stopped, engine running 0 km/h (0 mph) Vehicle running at constant speed between 16.1 to 64.4 km/h (10 to 40 mph) No large fluctuations when driving at a constant speed WARNING: When performing the confirmation driving pattern, obey all speed limits and traffic laws. HINT: Data can be captured relatively easily by using the snapshot function in the Data List. Confirm the data after performing the drive test. NG --> See step 7 OK: Go to next step
- READ VALUE USING TECHSTREAM (FR, FL, RR, RL WHEEL SPEED) Connect the Techstream to the DLC3. Turn the ignition switch to ON and turn the Techstream on. Start the engine. Enter the following menus: Chassis / ABS/VSC/TRAC / Data List / FR Wheel Speed, FL Wheel Speed, RR Wheel Speed and RL Wheel Speed. Read the value displayed on the Techstream. Standard Techstream Display Condition Specified Condition FR Wheel Speed FL Wheel Speed RR Wheel Speed RL Wheel Speed Vehicle stopped, engine running 0 km/h (0 mph) Vehicle running at constant speed between 16.1 to 64.4 km/h (10 to 40 mph) No large fluctuations when driving at a constant speed WARNING: When performing the confirmation driving pattern, obey all speed limits and traffic laws. HINT: Data can be captured relatively easily by using the snapshot function in the Data List. Confirm the data after performing the drive test. NG --> INSPECT FRONT OR REAR SPEED SENSOR OK --> END
- GO TO METER / GAUGE SYSTEM (SPEED SIGNAL CIRCUIT). Refer to «Speed Signal Circuit»(ref-494136-S29282588552012081000000)
- REPLACE ACCELERATOR PEDAL SENSOR ASSEMBLY. Refer to «REMOVAL»(ref-493957-S02474311212012081000000)
- REPAIR OR REPLACE BRAKE PEDAL. Refer to «REMOVAL»(ref-494102-S36088377562012081000000)
- INSPECT STOP LIGHT SWITCH ASSEMBLY. Refer to «INSPECTION»(ref-494137-S14512341712012081000000)