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Engine Control System [1AR-FE] [Diagnostic Codes [P1604-U0101] & Circuit Tests]: Other Toyota Sienna III

Testing & Diagnostics 19 illustrations ~14851 words

MONITOR STRATEGY

Related DTCP1607: Internal Control Module Range Check
Required sensors/Components (Main)ECM
Required sensors/Components (Related)Cruise control
Frequency of OperationContinuous
Duration0.3 seconds
MIL OperationImmediate
Sequence of OperationNone

TYPICAL ENABLING CONDITIONS

Monitor runs whenever following DTCs not storedNone

TYPICAL MALFUNCTION THRESHOLDS

Cruise controlForbiddance
When either condition below is met
Cruise controlOperating
Low speed controlOperating

CONFIRMATION DRIVING PATTERN

Note. After turning ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work. Refer to PRECAUTION .

  1. Connect the Techstream to the DLC3.
  2. Turn the ignition switch to ON and turn the Techstream on.
  3. Clear DTCs (even if no DTCs are stored, perform the clear DTC procedure).
  4. Turn the Techstream off.
  5. Turn the ignition switch off.
  6. Disconnect the Techstream.
  7. Disconnect the cable from the negative (-) battery terminal and wait for 1 minute.
  8. Connect the cable to the negative (-) battery terminal.
  9. Connect the Techstream to the DLC3.
  10. Turn the ignition switch to ON and turn the Techstream on.
  11. Wait 16 seconds or more.
  12. Enter the following menus: Powertrain / Engine / Trouble Codes.
  13. Read pending DTCs. HINT: If a pending DTC is output, the system is malfunctioning. If a pending DTC is not output, perform the following procedure.
  14. Enter the following menus: Powertrain / Engine / Utility / All Readiness.
  15. Input the DTC: P1607.
  16. Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions N/A Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit HINT: If the judgment result shows NORMAL, the system is normal. If the judgment result shows ABNORMAL, the system has a malfunction.
  17. If the judgment result is INCOMPLETE or N/A and no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR»(ref-493953-S27327777792012081000000) . HINT: If a permanent DTC is output, the system is malfunctioning. If no permanent DTC is output, the system is normal.

PROCEDURE

  1. READ OUTPUT DTC (DTC P1607) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Clear the DTC. Refer to «DTC CHECK / CLEAR»(ref-493953-S27327777792012081000000) . Turn the ignition switch off. Turn the Techstream off. Disconnect the Techstream. Disconnect the cable from the negative (-) battery terminal and wait for 1 minute. Connect the cable to the negative (-) battery terminal. Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Wait 16 seconds or more. Enter the following menus: Powertrain / Engine / Trouble Codes. Read DTCs. RESULT Result Proceed to DTC is not output A DTC P1607 is output B B --> See step 3 A --> See step 2
  2. CHECK FOR INTERMITTENT PROBLEMS. Refer to «CHECK FOR INTERMITTENT PROBLEMS»(ref-493953-S11245618992012081000000)
  3. REPLACE ECM. Refer to «REMOVAL»(ref-493956-S41779092162012081000000)
Related DTCsP2004: Tumble Control Valve Stuck Open P2006: Tumble Control Valve Stuck Closed
Required Sensors/Components (Main)Tumble control valve
Required Sensors/Components (Related)Intake air temperature sensor, Engine coolant temperature sensor
Frequency of OperationOnce per driving cycle
DurationApproximately 10 seconds
MIL Operation2 driving cycles
Sequence OperationNone
The monitor will run whenever these DTCs are not storedNone
Engine coolant temperature10°C (14°F) or higher
Intake air temperature10°C (14°F) or higher
Battery voltage8 V or higher

ALL

Control valve angle when commanded close17 deg or more

P2004

Control valve angle when commanded openLess than 35 deg

P2006

COMPONENT OPERATING RANGE

Control valve angle0 to 70 deg

Scheme 309

Scheme 309: CONFIRMATION DRIVING PATTERN
  1. Connect the Techstream to the DLC3.
  2. Turn the ignition switch to ON [A].
  3. Turn the Techstream on.
  4. Clear DTCs (even if no DTCs are stored, perform the clear DTC procedure).
  5. Enter the following menus: Powertrain / Engine / Data List / Coolant Temp. HINT: Check DTC P2004 at a coolant temperature of 30°C (86°F) or less. Check DTC P2006 at a coolant temperature of 80°C (176°F) or higher.
  6. Turn the ignition switch off and wait for at least 30 seconds.
  7. Turn the ignition switch to ON, wait 10 seconds or more, and then turn the ignition switch off. Repeat this procedure 3 times [B].
  8. Enter the following menus: Powertrain / Engine / Trouble Codes [C].
  9. Read pending DTCs. HINT: If a pending DTC is output, the system is malfunctioning. If a pending DTC is not output, perform the following procedure.
  10. Enter the following menus: Powertrain / Engine / Utility / All readiness.
  11. Input the DTC: P2004 or P2006.
  12. Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions N/A Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU's memory limit HINT: If the judgment result shows NORMAL, the system is normal. If the judgment result shows ABNORMAL, the system has a malfunction.
  13. If the judgment result is INCOMPLETE or N/A and no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR»(ref-493953-S27327777792012081000000) . HINT: If a permanent DTC is output, the system is malfunctioning. If no permanent DTC is output, the system is normal.
  1. CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P2004 OR P2006) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Enter the following menus: Powertrain / Engine / Trouble Codes. Read DTCs. RESULT Result Proceed to DTC P2004 or P2006 is output A P2004 or P2006 and other DTCs are output B HINT: If any DTCs other than P2004 or P2006 are output, troubleshoot those DTCs first. B --> See step 6 A: Go to next step
  2. INSPECT INTAKE AIR CONTROL VALVE ACTUATOR (FOR TUMBLE CONTROL VALVE) Inspect the intake air control valve actuator. Refer to «INSPECTION»(ref-494135-S26253583042012081000000) . NG --> See step 10 OK: Go to next step
  3. INSPECT INTAKE MANIFOLD (TUMBLE CONTROL VALVE OPERATION) Inspect the intake manifold for the tumble control valve operation. Refer to «ON-VEHICLE INSPECTION - Step 3»(ref-494130-S13956257462012081000000) . NG --> See step 7 OK: Go to next step
  4. CHECK HARNESS AND CONNECTOR (ECM - INTAKE AIR CONTROL VALVE ACTUATOR) Disconnect the ECM connector. Disconnect the intake air control valve actuator connector. Measure the resistance according to the value(s) in the table below. Standard Resistance (Check for Open) Tester Connection Condition Specified Condition B45-3 (IA1-) - f4-4 (M-) Always Below 1 ohms B45-4 (IA1+) - f4-5 (M+) Always Below 1 ohms Standard Resistance (Check for Short) Tester Connection Condition Specified Condition B45-3 (IA1-) or f4-4 (M-) - Body ground Always 10 kohms or higher B45-4 (IA1+) or f4-5 (M+) - body ground Always 10 kohms or higher Reconnect the ECM connector. Reconnect the intake air control valve actuator connector. NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
  5. CHECK WHETHER DTC OUTPUT RECURS (DTC P2004 OR P2006) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR»(ref-493953-S27327777792012081000000) . Turn the ignition switch off. Turn the ignition switch to ON and turn the Techstream on. Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern. Enter the following menus: Powertrain / Engine / Trouble Codes / Pending. Read pending DTCs. RESULT Result Proceed to DTC P2004 or P2006 is output A DTC is not output B B --> See step 8 A --> See step 9
  6. GO TO DTC CHART. Refer to «DIAGNOSTIC TROUBLE CODE CHART»(ref-493953-S38664206892012081000000)
  7. REPLACE INTAKE MANIFOLD. Refer to «REMOVAL»(ref-494135-S10549193512012081000000)
  8. CHECK FOR INTERMITTENT PROBLEMS. Refer to «CHECK FOR INTERMITTENT PROBLEMS»(ref-493953-S11245618992012081000000)
  9. REPLACE ECM. Refer to «REMOVAL»(ref-493956-S41779092162012081000000)
  10. REPLACE INTAKE AIR CONTROL VALVE ACTUATOR (FOR TUMBLE CONTROL VALVE). Refer to «REMOVAL»(ref-494135-S30832168692012081000000)
Related DTCsP2009: DC Motor for Tumble Control Valve Range Check (Low Current) P2010: DC Motor for Tumble Control Valve Range Check (High Current)
Required Sensors/Components (Main)Tumble control valve (actuator)
Required Sensors/Components (Related)None
Frequency of OperationContinuous
Duration1 second: P2009 6 times: P2010
MIL OperationImmediate
Sequence OperationNone
The monitor will run whenever these DTCs are not storedNone
Battery voltage8 V or higher
StarterOFF
Output signal duty100%
Difference between motor current and previous motor currentBelow 0.2 A

P2009

The monitor will run whenever these DTCs are not storedNone
Battery voltage8 V or higher
StarterOFF

P2010

DC motor for tumble control valve currentBelow 0.35 A

P2009

Motor drive IC high current limiter portFail

P2010

DC motor for tumble control valve currentMore than 0.35 A

P2009

Motor drive IC high current limiter portPass

P2010

  1. Connect the Techstream to the DLC3.
  2. Turn the ignition switch to ON and turn the Techstream on.
  3. Clear DTCs (even if no DTCs are stored, perform the clear DTC procedure).
  4. Turn the ignition switch off and wait for at least 30 seconds.
  5. Turn the ignition switch to ON and turn the Techstream on.
  6. Enter the following menus: Powertrain / Engine / Data List / Coolant Temp.
  7. Check that the coolant temperature is 60°C (140°F) or higher.
  8. Wait 10 seconds or more.
  9. Enter the following menus: Powertrain / Engine / Trouble Codes.
  10. Read pending DTCs. HINT: If a pending DTC is output, the system is malfunctioning. If a pending DTC is not output, perform the following procedure.
  11. Enter the following menus: Powertrain / Engine / Utility / All readiness.
  12. Input the DTC: P2009 or P2010.
  13. Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions N/A Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit HINT: If the judgment result shows NORMAL, the system is normal. If the judgment result shows ABNORMAL, the system has a malfunction.
  14. If the judgment result is INCOMPLETE or N/A and no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR»(ref-493953-S27327777792012081000000) . HINT: If a permanent DTC is output, the system is malfunctioning. If no permanent DTC is output, the system is normal.

Scheme 310

Scheme 310: WIRING DIAGRAM
  1. INSPECT INTAKE AIR CONTROL VALVE ACTUATOR (FOR TUMBLE CONTROL VALVE) Inspect the intake air control valve actuator. Refer to «INSPECTION»(ref-494135-S26253583042012081000000) . NG --> See step 8 OK: Go to next step
  2. INSPECT INTAKE MANIFOLD (TUMBLE CONTROL VALVE OPERATION) Inspect the intake manifold for the tumble control valve operation. Refer to «ON-VEHICLE INSPECTION - Step 3»(ref-494130-S13956257462012081000000) . NG --> See step 5 OK: Go to next step
  3. CHECK HARNESS AND CONNECTOR (ECM - INTAKE AIR CONTROL VALVE ACTUATOR) Disconnect the ECM connector. Disconnect the intake air control valve actuator connector. Measure the resistance according to the value(s) in the table below. Standard Resistance (Check for Open) Tester Connection Condition Specified Condition B45-3 (IA1-) - f4-4 (M-) Always Below 1 ohms B45-4 (IA1+) - f4-5 (M+) Always Below 1 ohms Standard Resistance (Check for Short) Tester Connection Condition Specified Condition B45-3 (IA1-) or f4-4 (M-) - Body ground Always 10 kohms or higher B45-4 (IA1+) or f4-5 (M+) - Body ground Always 10 kohms or higher Reconnect the ECM connector. Reconnect the intake air control valve actuator connector. NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
  4. CHECK WHETHER DTC OUTPUT RECURS (DTC P2009 OR P2010) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR»(ref-493953-S27327777792012081000000) . Turn the ignition switch off. Turn the ignition switch to ON and turn the Techstream on. Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern. Enter the following menus: Powertrain / Engine / Trouble Codes. Read DTCs. RESULT Result Proceed to DTC P2009 or P2010 is output A DTC is not output B B --> See step 6 A --> See step 7
  5. REPLACE INTAKE MANIFOLD. Refer to «REMOVAL»(ref-494135-S10549193512012081000000)
  6. CHECK FOR INTERMITTENT PROBLEMS. Refer to «CHECK FOR INTERMITTENT PROBLEMS»(ref-493953-S11245618992012081000000)
  7. REPLACE ECM. Refer to «REMOVAL»(ref-493956-S41779092162012081000000)
  8. REPLACE INTAKE AIR CONTROL VALVE ACTUATOR (FOR TUMBLE CONTROL VALVE). Refer to «REMOVAL»(ref-494135-S30832168692012081000000)
Related DTCsP2014: Tumble control valve position sensor range check (chattering) P2016: Tumble control valve position sensor range check (low voltage) P2017: Tumble control valve position sensor range check (high voltage)
Required Sensors/Components (Main)Tumble control valve position sensor
Required Sensors/Components (Related)None
Frequency of OperationContinuous
Duration0.5 seconds
MIL OperationImmediate
Sequence OperationNone
The monitor will run whenever these DTCs are not storedNone
Tumble control valve position sensor voltageBelow 0.2 V or higher than 4.8 V

P2014

Tumble control valve position sensor voltageBelow 0.2 V

P2016

Tumble control valve position sensor voltageHigher than 4.8 V

P2017

Tumble control valve position sensor voltage0.2 to 4.8 V
  1. Connect the Techstream to the DLC3.
  2. Turn the ignition switch to ON and turn the Techstream on.
  3. Clear DTCs (even if no DTCs are stored, perform the clear DTC procedure).
  4. Turn the ignition switch off and wait for at least 30 seconds.
  5. Turn the ignition switch to ON and turn the Techstream on.
  6. Allow 0.5 seconds or more to elapse.
  7. Enter the following menus: Powertrain / Engine / Trouble Codes.
  8. Read pending DTCs. HINT: If a pending DTC is output, the system is malfunctioning. If a pending DTC is not output, perform the following procedure.
  9. Enter the following menus: Powertrain / Engine / Utility / All readiness.
  10. Input the DTC: P2014, P2016 or P2017.
  11. Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions N/A Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit HINT: If the judgment result shows NORMAL, the system is normal. If the judgment result shows ABNORMAL, the system has a malfunction.
  12. If the judgment result is INCOMPLETE or N/A and no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR»(ref-493953-S27327777792012081000000) . HINT: If a permanent DTC is output, the system is malfunctioning. If no permanent DTC is output, the system is normal.
Related DTCsP2102: Throttle Actuator Current (Low Current) P2103: Throttle Actuator Current (High Current)
Required Sensors/Components (Main)Throttle actuator (throttle with motor body assembly)
Required Sensors/Components (Related)None
Frequency of OperationContinuous
DurationP2102: 2 seconds P2103: 25 times
MIL OperationImmediate
Sequence of OperationNone
Monitor runs whenever following DTCs not storedNone
Throttle actuatorON
Duty-cycle ratio to open throttle actuator80% or more
Throttle actuator power supply8 V or higher
Motor current change during last 0.016 secondsBelow 0.2 A

P2102

Throttle actuatorON
Either of the following conditions 1 or 2 is met
1. Throttle actuator power supply8 V or higher
2. Throttle actuator powerON

P2103

Throttle actuator currentBelow 0.5 A

P2102

Either of following conditions is metA or B
A. Hybrid IC diagnosis signalFail
B. Hybrid IC current limiter portFail

P2103

Scheme 311

Scheme 311: CONFIRMATION DRIVING PATTERN
  1. Connect the Techstream to the DLC3.
  2. Turn the ignition switch to ON and turn the Techstream on.
  3. Clear DTCs (even if no DTCs are stored, perform the clear DTC procedure).
  4. Turn the ignition switch off and wait for at least 30 seconds.
  5. Turn the ignition switch to ON and turn the Techstream on [A].
  6. Start the engine.
  7. With the vehicle stationary, fully depress the accelerator pedal and quickly release it [B].
  8. Check that 16 seconds or more have elapsed from the instant when the accelerator pedal is first depressed.
  9. Enter the following menus: Powertrain / Engine / Trouble Codes [C].
  10. Read pending DTCs. HINT: If a pending DTC is output, the system is malfunctioning. If a pending DTC is not output, perform the following procedure.
  11. Enter the following menus: Powertrain / Engine / Utility / All Readiness.
  12. Input the DTC: P2102 or P2103.
  13. Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions N/A Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit HINT: If the judgment result shows NORMAL, the system is normal. If the judgment result shows ABNORMAL, the system has a malfunction. If the judgment result shows INCOMPLETE or N/A, perform steps [B] through [C] again.
  14. If no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR»(ref-493953-S27327777792012081000000) . HINT: If a permanent DTC is output, the system is malfunctioning. If no permanent DTC is output, the system is normal.

FAIL-SAFE

When either of these DTCs, or other DTCs relating to ETCS (Electronic Throttle Control System) malfunctions, is stored, the ECM enters fail-safe mode. During fail-safe mode, the ECM cuts the current to the throttle actuator, and the throttle valve is returned to a 6° throttle angle by the return spring. The ECM then adjusts the engine output by controlling the fuel injection (intermittent fuel-cut) and ignition timing, in accordance with the accelerator pedal opening angle, to allow the vehicle to continue running at a minimal speed. If the accelerator pedal is depressed firmly and gently, the vehicle can be driven slowly.

Fail-safe mode continues until a pass condition is detected, and the ignition switch is then turned off.

Scheme 312

Scheme 312: WIRING DIAGRAM
  1. INSPECT THROTTLE WITH MOTOR BODY ASSEMBLY (RESISTANCE OF THROTTLE ACTUATOR) Inspect the throttle with motor body assembly. Refer to «INSPECTION»(ref-493956-S33453499052012081000000) . NG --> See step 5 OK: Go to next step
  2. CHECK HARNESS AND CONNECTOR (THROTTLE WITH MOTOR BODY ASSEMBLY - ECM) Disconnect the throttle with motor body assembly connector. Disconnect the ECM connector. Measure the resistance according to the value(s) in the table below. Standard Resistance (Check for Open) Tester Connection Condition Specified Condition B20-2 (M+) - B45-21 (M+) Always Below 1 ohms B20-1 (M-) - B45-20 (M-) Always Below 1 ohms Standard Resistance (Check for Short) Tester Connection Condition Specified Condition B20-2 (M+) or B45-21 (M+) - Body ground Always 10 kohms or higher B20-1 (M-) or B45-20 (M-) - Body ground Always 10 kohms or higher Reconnect the ECM connector. Reconnect the throttle with motor body assembly connector. NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
  3. INSPECT THROTTLE WITH MOTOR BODY ASSEMBLY (VISUALLY CHECK THROTTLE VALVE) Check for foreign objects between the throttle valve and the housing. OK No foreign objects between the throttle valve and housing. NG --> REMOVE FOREIGN OBJECT AND CLEAN THROTTLE WITH MOTOR BODY ASSEMBLY OK: Go to next step
  4. INSPECT THROTTLE WITH MOTOR BODY ASSEMBLY (THROTTLE VALVE) Check if the throttle valve opens and closes smoothly. OK Throttle valve opens and closes smoothly. NG --> See step 6 OK --> See step 7
  5. REPLACE THROTTLE WITH MOTOR BODY ASSEMBLY. Refer to «REMOVAL»(ref-493956-S35247803402012081000000)
  6. REPLACE THROTTLE WITH MOTOR BODY ASSEMBLY. Refer to «REMOVAL»(ref-493956-S35247803402012081000000)
  7. REPLACE ECM. Refer to «REMOVAL»(ref-493956-S41779092162012081000000)
Related DTCsP2111: Throttle Actuator Stuck Open P2112: Throttle Actuator Stuck Closed
Required Sensors/Components (Main)Throttle actuator (throttle with motor body assembly)
Required Sensors/Components (Related)
Frequency of OperationContinuous
Duration0.5 seconds
MIL OperationImmediate
Sequence of OperationNone
Monitor runs whenever following DTCs not storedNone

ALL

All of following conditions are met
System guard* judge conditionON
Throttle actuator current2 A or higher
Duty-cycle to close throttle80% or more

P2111 (THROTTLE ACTUATOR STUCK OPEN)

All of following conditions are met
System guard* judge conditionON
Throttle actuator current2 A or higher
Duty-cycle to open throttle80% or more
*: System guard set when following conditions are met
Throttle actuatorON
Throttle actuator duty calculationExecuting
Throttle position sensor failNot detected
Throttle actuator current-cut operationNot executing
Throttle actuator power supply4 V or higher
Throttle actuator failNot detected

P2112 (THROTTLE ACTUATOR STUCK CLOSED)

Throttle position sensor voltage changeNo change

P2111 (THROTTLE ACTUATOR STUCK OPEN)

Throttle position sensor voltage changeNo change

P2112 (THROTTLE ACTUATOR STUCK CLOSED)

Scheme 313

Scheme 313: CONFIRMATION DRIVING PATTERN
  1. Connect the Techstream to the DLC3.
  2. Turn the ignition switch to ON and turn the Techstream on.
  3. Clear DTCs (even if no DTCs are stored, perform the clear DTC procedure).
  4. Turn the ignition switch off and wait for at least 30 seconds.
  5. Turn the ignition switch to ON and turn the Techstream on [A].
  6. Start the engine and fully depress and release the accelerator pedal quickly (to fully open and close the throttle valve).
  7. Enter the following menus: Powertrain / Engine / Trouble Codes [B].
  8. Read pending DTCs. HINT: If a pending DTC is output, the system is malfunctioning. If a pending DTC is not output, perform the following procedure.
  9. Enter the following menus: Powertrain / Engine / Utility / All Readiness.
  10. Input the DTC: P2111 or P2112.
  11. Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions N/A Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU's memory limit HINT: If the judgment result shows NORMAL, the system is normal. If the judgment result shows ABNORMAL, the system has a malfunction.
  12. If the judgment result is INCOMPLETE or N/A and no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR»(ref-493953-S27327777792012081000000) . HINT: If a permanent DTC is output, the system is malfunctioning. If no permanent DTC is output, the system is normal.

When either of these DTCs, or other DTCs relating to Electronic Throttle Control System (ETCS) malfunctions, is stored, the ECM enters fail-safe mode. During fail-safe mode, the ECM cuts the current to the throttle actuator, and the throttle valve is returned to a 6° throttle angle by the return spring. The ECM then adjusts the engine output by controlling the fuel injection (intermittent fuel-cut) and ignition timing, in accordance with the accelerator pedal opening angle, to allow the vehicle to continue running at a minimal speed. If the accelerator pedal is depressed firmly and gently, the vehicle can be driven slowly.

Fail-safe mode continues until a pass condition is detected, and the ignition switch is then turned off.

  1. CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P2111 OR P2112) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Enter the following menus: Powertrain / Engine / Trouble Codes. Read DTCs. RESULT Result Proceed to DTC P2111 or P2112 is output A DTC P2111 or P2112 and other DTCs are output B HINT: If any DTCs other than P2111 or P2112 are output, troubleshoot those DTCs first. B --> See step 8 A: Go to next step
  2. INSPECT THROTTLE WITH MOTOR BODY ASSEMBLY (VISUALLY CHECK THROTTLE VALVE) Check for contamination between the throttle valve and housing. If necessary, clean the throttle with motor body assembly. Also check that the throttle valve moves smoothly. OK Throttle valve is not contaminated with foreign objects and moves smoothly. NG --> See step 5 OK: Go to next step
  3. READ VALUE USING TECHSTREAM (THROTTLE POSITION) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR»(ref-493953-S27327777792012081000000) . Turn the ignition switch off and wait for at least 30 seconds. Turn the ignition switch to ON and turn the Techstream on. Enter the following menus: Powertrain / Engine / Data List / Throttle Position No. 1, Throttle Position No. 2 and Throttle Position Command. Read the values displayed on the Techstream while wiggling the ECM wire harness. Enter the following menus: Powertrain / Engine / Trouble Codes. Read DTCs. RESULT Result Proceed to Value in Data List changes when wire harness is wiggled, or DTC is output A Other than above B B --> See step 6 A: Go to next step
  4. REPAIR OR REPLACE HARNESS OR CONNECTOR (ECM - THROTTLE WITH MOTOR BODY ASSEMBLY) As the DTC was stored due to a change in the contact resistance of the connector, repair or replace the wire harness or connector. Refer to «HOW TO PROCEED WITH TROUBLESHOOTING»(ref-493943-S22682551262012081000000) . NEXT --> END
  5. REPLACE THROTTLE WITH MOTOR BODY ASSEMBLY Replace the throttle with motor body assembly. Refer to «REMOVAL»(ref-493956-S35247803402012081000000) . NEXT: Go to next step
  6. CHECK WHETHER DTC OUTPUT RECURS (DTC P2111 OR P2112) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR»(ref-493953-S27327777792012081000000) . Turn the ignition switch off and wait for at least 30 seconds. Turn the ignition switch to ON. Turn the Techstream on. Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern. Enter the following menus: Powertrain / Engine / Trouble Codes. Read DTCs. RESULT Result Proceed to DTC is not output A DTC P2111 or P2112 is output B B --> See step 7 A --> END
  7. REPLACE ECM. Refer to «REMOVAL»(ref-493956-S41779092162012081000000)
  8. GO TO DTC CHART. Refer to «DIAGNOSTIC TROUBLE CODE CHART»(ref-493953-S38664206892012081000000)
Related DTCsP2118: Throttle Actuator Power Supply
Required Sensors/Components (Main)Throttle actuator, throttle valve (throttle with motor body assembly) ETCS fuse
Required Sensors/Components (Related)None
Frequency of OperationContinuous
Duration0.8 seconds
MIL OperationImmediate
Sequence of OperationNone
Monitor runs whenever following DTCs not storedNone
Battery voltage8 V or higher
Electronic throttle actuator powerON
Throttle actuator power supply voltage (+BM)Below 4 V
Throttle actuator power supply voltage (+BM)11 to 14 V

Scheme 314

Scheme 314: CONFIRMATION DRIVING PATTERN
  1. Connect the Techstream to the DLC3.
  2. Turn the ignition switch to ON and turn the Techstream on.
  3. Clear DTCs (even if no DTCs are stored, perform the clear DTC procedure).
  4. Turn the ignition switch off and wait for at least 30 seconds.
  5. Turn the ignition switch to ON and turn the Techstream on [A].
  6. Start the engine.
  7. Slowly depress the accelerator pedal, raise the engine speed to approximately 3000 RPM over approximately 5 seconds, and then idle the engine [B].
  8. Check that 16 seconds or more have elapsed since the engine was started.
  9. Enter the following menus: Powertrain / Engine / Trouble Codes [C].
  10. Read pending DTCs. HINT: If a pending DTC is output, the system is malfunctioning. If a pending DTC is not output, perform the following procedure.
  11. Enter the following menus: Powertrain / Engine / Utility / All Readiness.
  12. Input the DTC: P2118.
  13. Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions N/A Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit HINT: If the judgment result shows NORMAL, the system is normal. If the judgment result shows ABNORMAL, the system has a malfunction. If the judgment result shows INCOMPLETE or N/A, perform steps [B] through [C] again.
  14. If no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR»(ref-493953-S27327777792012081000000) . HINT: If a permanent DTC is output, the system is malfunctioning. If no permanent DTC is output, the system is normal.

When this DTC or other DTCs relating to Electronic Throttle Control System (ETCS) malfunctions, are stored, the ECM enters fail-safe mode. During fail-safe mode, the ECM cuts the current to the throttle actuator, and the throttle valve is returned to a 6° throttle angle by the return spring. The ECM then adjusts the engine output by controlling the fuel injection (intermittent fuel-cut) and ignition timing, in accordance with the accelerator pedal opening angle, to allow the vehicle to continue at a minimal speed. If the accelerator pedal is depressed firmly and gently, the vehicle can be driven slowly.

Fail-safe mode continues until a pass condition is detected, and the ignition switch is then turned off.

Scheme 315

Scheme 315: WIRING DIAGRAM
Related DTCsP2119: Electronic Throttle Control System Malfunction
Required Sensors/Components (Main)Throttle actuator (throttle with motor body assembly)
Required Sensors/Components (Related)
Frequency of OperationContinuous
DurationClosed: 1 second Open: 0.6 seconds
MIL OperationImmediate
Sequence of OperationNone
Monitor runs whenever following DTCs not storedNone
System guard* judge conditionON
*: System guard is on when the following conditions are met
Throttle actuatorON
Throttle actuator duty calculationExecuting
Throttle position sensor failNot detected
Throttle actuator current-cut operationNot executing
Throttle actuator power supply4 V or higher
Throttle actuator failNot detected
Either of following conditions A or B is met
A. Difference between commanded closed throttle position and current closed throttle position0.3 V or higher for 1 second
B. Difference between commanded open throttle position and current open throttle position0.3 V or higher for 0.6 seconds

Scheme 316

Scheme 316: CONFIRMATION DRIVING PATTERN
  1. Connect the Techstream to the DLC3.
  2. Turn the ignition switch to ON and turn the Techstream on.
  3. Clear DTCs (even if no DTCs are stored, perform the clear DTC operation).
  4. Turn the ignition switch off and wait for at least 30 seconds.
  5. Turn the ignition switch to ON and turn the Techstream on [A].
  6. Start the engine.
  7. Idle the engine for 20 seconds.
  8. Enter the following menus: Powertrain / Engine / Trouble Codes [B].
  9. Read pending DTCs. HINT: If a pending DTC is output, the system is malfunctioning. If a pending DTC is not output, perform the following procedure.
  10. Enter the following menus: Powertrain / Engine / Utility / All Readiness.
  11. Input the DTC: P2119.
  12. Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions N/A Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit HINT: If the judgment result shows NORMAL, the system is normal. If the judgment result shows ABNORMAL, the system has a malfunction. If the judgment result shows INCOMPLETE or N/A, fully depress and release the accelerator pedal 3 times, and then check the DTC judgment result [C].
  13. If no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR»(ref-493953-S27327777792012081000000) . HINT: If a permanent DTC is output, the system is malfunctioning. If no permanent DTC is output, the system is normal.

When this DTC, as well as other DTCs relating to Electronic Throttle Control System (ETCS) malfunctions, is stored, the ECM enters fail-safe mode. During fail-safe mode, the ECM cuts the current to the throttle actuator, and the throttle valve is returned to a 6° throttle angle by the return spring. The ECM then adjusts the engine output by controlling the fuel injection (intermittent fuel-cut) and ignition timing, in accordance with the accelerator pedal opening angle, to allow the vehicle to continue running at a minimal speed. If the accelerator pedal is depressed firmly and gently, the vehicle can be driven slowly.

Fail-safe mode continues until a pass condition is detected, and the ignition switch is then turned off.

  1. CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P2119) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Enter the following menus: Powertrain / Engine / Trouble Codes. Read DTCs. RESULT Result Proceed to DTC P2119 is output A DTC P2119 and other DTCs are output B HINT: If any DTCs other than P2119 are output, troubleshoot those DTCs first. B --> See step 10 A: Go to next step
  2. READ VALUE USING TECHSTREAM (THROTTLE POSITION) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Clear DTCs. Refer to «DTC CHECK / CLEAR»(ref-493953-S27327777792012081000000) . Turn the ignition switch off and wait for at least 30 seconds. Turn the ignition switch to ON. Enter the following menus: Powertrain / Engine / Data List / Throttle Position No. 1 and Throttle Position Command. Read the values displayed on the Techstream while fully depressing and releasing the accelerator pedal quickly. RESULT Result Proceed to Throttle Position No. 1 does not change A Throttle Position No. 1 changes even a little B HINT: When a DTC is output, the system changes to fail-safe mode. Therefore, only use the data up until the time the DTC is stored for confirmation. B --> See step 4 A: Go to next step
  3. INSPECT THROTTLE WITH MOTOR BODY ASSEMBLY (RESISTANCE OF THROTTLE ACTUATOR) Inspect the throttle with motor body assembly. Refer to «INSPECTION»(ref-493956-S33453499052012081000000) . NG --> See step 7 OK: Go to next step
  4. INSPECT THROTTLE WITH MOTOR BODY ASSEMBLY (VISUALLY CHECK THROTTLE VALVE) Check for contamination between the throttle valve and housing. If necessary, clean the throttle with motor body assembly. Also, check that the throttle valve moves smoothly. OK Throttle valve is not contaminated with foreign objects and moves smoothly. NG --> See step 7 OK: Go to next step
  5. READ VALUE USING TECHSTREAM (THROTTLE POSITION) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR»(ref-493953-S27327777792012081000000) . Turn the ignition switch off and wait for at least 30 seconds. Turn the ignition switch to ON. Enter the following menus: Powertrain / Engine / Data List / Throttle Position No. 1, Throttle Position No. 2 and Throttle Position Command. Read the values displayed on the Techstream while wiggling the ECM wire harness. Enter the following menus: Powertrain / Engine / Trouble Codes. Read DTCs. RESULT Result Proceed to Value in Data List changes when wire harness is wiggled, or DTC is output A Other than above B B --> See step 8 A: Go to next step
  6. REPAIR OR REPLACE HARNESS OR CONNECTOR (ECM - THROTTLE WITH MOTOR BODY ASSEMBLY) As the DTC was stored due to a change in the contact resistance of the connector, repair or replace the wire harness or connector. Refer to «HOW TO PROCEED WITH TROUBLESHOOTING»(ref-493943-S22682551262012081000000) . NEXT --> END
  7. REPLACE THROTTLE WITH MOTOR BODY ASSEMBLY Replace the throttle with motor body assembly. Refer to «REMOVAL»(ref-493956-S35247803402012081000000) . NEXT: Go to next step
  8. CHECK WHETHER DTC OUTPUT RECURS (DTC P2119) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR»(ref-493953-S27327777792012081000000) . Turn the ignition switch off and wait for at least 30 seconds. Turn the ignition switch to ON. Turn the Techstream on. Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern. Enter the following menus: Powertrain / Engine / Trouble Codes. Read DTCs. RESULT Result Proceed to DTC is not output A DTC P2119 is output B B --> See step 9 A --> END
  9. REPLACE ECM. Refer to «REMOVAL»(ref-493956-S41779092162012081000000)
  10. GO TO DTC CHART. Refer to «DIAGNOSTIC TROUBLE CODE CHART»(ref-493953-S38664206892012081000000)
Related DTCsP2120: Accelerator Pedal Position Sensor 1 Range Check (Fluctuating) P2122: Accelerator Pedal Position Sensor 1 Range Check (Low Voltage) P2123: Accelerator Pedal Position Sensor 1 Range Check (High Voltage) P2125: Accelerator Pedal Position Sensor 2 Range Check (Fluctuating) P2127: Accelerator Pedal Position Sensor 2 Range Check (Low Voltage) P2128: Accelerator Pedal Position Sensor 2 Range Check (High Voltage) P2138: Accelerator Pedal Position Sensor Range Check (Correlation)
Required Sensors/Components (Main)Accelerator pedal sensor assembly
Required Sensors/Components (Related)
Frequency of OperationContinuous
Duration0.5 seconds: P2120, P2122, P2125 and P2127 2.0 seconds: P2123, P2128 and P2138
MIL OperationImmediate
Sequence of OperationNone
Monitor runs whenever following DTCs not storedNone
Either of following conditions met
1. Ignition switchON (0.012 seconds or more)
2. Throttle actuator powerON
Either of following conditions met1 or 2
1. All of following conditions met(a) and (b)
(a) VPA voltage0.4 V or less
(b) VPA2 voltage - Learned VPA2 accelerator off position voltage0.04 V or higher
2. VPA voltage4.8 V or higher

P2120

All of following conditions met(a) and (b)
(a) VPA voltage0.4 V or less
(b) VPA2 voltage - Learned VPA2 accelerator off position voltage0.04 V or higher

P2122

VPA voltage4.8 V or higher

P2123

Either of following conditions met1 or 2
1. All of following conditions met(a) and (b)
(a) VPA2 voltage1.2 V or less
(b) VPA voltage - Learned VPA accelerator off position voltage0.04 V or higher
2. VPA2 voltage when VPA voltage 0.4 to 3.45 V4.8 V or higher

P2125

All of following conditions met(a) and (b)
(a) VPA2 voltage1.2 V or less
(b) VPA voltage - Learned VPA accelerator off position voltage0.04 V or higher

P2127

VPA2 voltage when VPA voltage 0.4 to 3.45 V4.8 V or higher

P2128

Either of following conditions metCondition A or B
Condition A
Difference between VPA and VPA 2 voltages0.02 V or less
Condition B
VPA voltage0.4 V or less
VPA2 voltage1.2 V or less

P2138

VPA voltage0.4 to 4.8 V
VPA2 voltage1.2 to 4.8 V
Difference between VPA and VPA2 voltagesHigher than 0.02 V

Scheme 317

Scheme 317: CONFIRMATION DRIVING PATTERN
  1. Connect the Techstream to the DLC3.
  2. Turn the ignition switch to ON and turn the Techstream on.
  3. Clear DTCs (even if no DTCs are stored, perform the clear DTC procedure).
  4. Turn the ignition switch off and wait for at least 30 seconds.
  5. Turn the ignition switch to ON and turn the Techstream on [A].
  6. Fully depress and release the accelerator pedal [B].
  7. Check that 5 seconds or more have elapsed since the ignition switch is turned ON.
  8. Enter the following menus: Powertrain / Engine / Trouble Codes [C].
  9. Read pending DTCs. HINT: If a pending DTC is output, the system is malfunctioning. If a pending DTC is not output, perform the following procedure.
  10. Enter the following menus: Powertrain / Engine / Utility / All Readiness.
  11. Input the DTC: P2120, P2122, P2123, P2125, P2127, P2128 or P2138.
  12. Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions N/A Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit HINT: If the judgment result shows NORMAL, the system is normal. If the judgment result shows ABNORMAL, the system has a malfunction. If the judgment result shows INCOMPLETE or N/A, perform steps [B] through [C] again.
  13. If no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR»(ref-493953-S27327777792012081000000) . HINT: If a permanent DTC is output, the system is malfunctioning. If no permanent DTC is output, the system is normal.

When any of DTCs P2120, P2121, P2122, P2123, P2125, P2127, P2128 and P2138 is stored, the ECM enters fail-safe mode. If either of the 2 sensor circuits malfunctions, the ECM uses the remaining circuit to calculate the accelerator pedal position to allow the vehicle to continue driving. If both of the circuits malfunction, the ECM regards the accelerator pedal as being released. As a result, the throttle valve is closed and the engine idles.

Fail-safe mode continues until a pass condition is detected, and the ignition switch is turned off.

Scheme 318

Scheme 318: WIRING DIAGRAM
Related DTCsP2121: Accelerator Pedal Position Sensor Rationality
Required Sensors/Components (Main)Accelerator pedal sensor assembly
Required Sensors/Components (Related)
Frequency of OperationContinuous
Duration0.5 seconds
MIL OperationImmediate
Sequence of OperationNone
Monitor runs whenever following DTCs not storedNone
Either of following conditions met1 or 2
1. Ignition switchON
2. Throttle actuator powerON
Accelerator pedal position sensor circuit fail (P2120, P2122, P2123, P2125, P2127, P2128, P2138)Not detected

ALL (CASE 1 AND CASE 2)

VPA2 voltageLess than 4.84 V
Either of following conditions metA or b
A) VPA voltage - Learned VPA accelerator off position voltage0.04 V or more
B) VPA2 voltage - Learned VPA2 accelerator off position voltage0.04 V or more

CASE 2

Difference between VPA voltage and VPA2 voltage (learned value of accelerator off position)Less than 0.4 V, or more than 1.2 V

CASE 1

(VPA voltage - Learned VPA accelerator off position voltage) - (VPA2 voltage - Learned VPA2 accelerator off position voltage)0.165 V or more (varies with accelerator position)

CASE 2

Scheme 319

Scheme 319: CONFIRMATION DRIVING PATTERN
  1. Connect the Techstream to the DLC3.
  2. Turn the ignition switch to ON and turn the Techstream ON.
  3. Clear DTCs (even if no DTCs are stored, perform the clear DTC procedure).
  4. Turn the ignition switch off and wait for at least 30 seconds.
  5. Turn the ignition switch to ON and turn the Techstream on [A].
  6. Wait for 5 seconds after turning the ignition switch to ON.
  7. Operate the accelerator pedal in accordance with the following procedure [B]. Enter the following menus: Powertrain / Engine / Data List / Accel Sens. No. 1 Volt %, and Accel Sens. No. 2 Volt %. Slowly depress the accelerator pedal until Accel Sens. No. 1 Volt % is approximately 30% and Accel Sens. No. 2 Volt % is approximately 46%, then slowly release the accelerator pedal.
  8. Enter the following menus: Powertrain / Engine / Trouble Codes [C].
  9. Read pending DTCs. HINT: If a pending DTC is output, the system is malfunctioning. If a pending DTC is not output, perform the following procedure.
  10. Enter the following menus: Powertrain / Engine / Utility / All Readiness.
  11. Input the DTC: P2121.
  12. Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions N/A Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit HINT: If the judgment result shows NORMAL, the system is normal. If the judgment result shows ABNORMAL, the system has a malfunction. If the judgment result shows INCOMPLETE or N/A, perform steps [B] through [C] again.
  13. If no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR»(ref-493953-S27327777792012081000000) . HINT: If a permanent DTC is output, the system is malfunctioning. If no permanent DTC is output, the system is normal.

The accelerator pedal position sensor has 2 (main and sub) sensor circuits. If a malfunction occurs in either of the sensor circuits, the ECM detects the abnormal signal voltage difference between the 2 sensor circuits and switches to fail-safe mode. In fail-safe mode, the functioning circuit is used to calculate the accelerator pedal opening angle to allow the vehicle to continue driving. If both circuits malfunction, the ECM regards the opening angle of the accelerator pedal as being fully closed. In this case, the throttle valve remains closed as if the engine is idling.

If a pass condition is detected and then the ignition switch is turned off, the fail-safe operation stops and the system returns to normal.

  1. CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P2121) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Enter the following menus: Powertrain / Engine / Trouble Codes. Read DTCs. RESULT Result Proceed to DTC P2121 is output A DTC P2121 and other DTCs are output B HINT: If any DTCs other than P2121 are output, troubleshoot those DTCs first. B --> See step 7 A: Go to next step
  2. READ VALUE USING TECHSTREAM (ACCELERATOR PEDAL POSITION SENSOR) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Enter the following menus: Powertrain / Engine / Data List / Accel Sensor Out No. 1 and Accel Sensor Out No. 2. Read the values displayed on the Techstream. Standard Voltage Accelerator Pedal Operation Accel Sensor Out No. 1 Accel Sensor Out No. 2 Released 0.5 to 1.1 V 1.2 to 2.0 V Depressed 2.6 to 4.5 V 3.4 to 4.7 V TEXT IN ILLUSTRATION *a Depressed *b Released NG --> See step 3 OK --> See step 6
  3. REPLACE ACCELERATOR PEDAL SENSOR ASSEMBLY Replace the accelerator pedal sensor assembly. Refer to «REMOVAL»(ref-493956-S42746679702012081000000) . NEXT: Go to next step
  4. CHECK WHETHER DTC OUTPUT RECURS (DTC P2121) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR»(ref-493953-S27327777792012081000000) . Turn the ignition switch off and wait for at least 30 seconds. Turn the ignition switch to ON and turn the Techstream on. Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern. Enter the following menus: Powertrain / Engine / Trouble Codes. Read DTCs. RESULT Result Proceed to DTC P2121 is output A DTC is not output B B --> END A --> See step 5
  5. REPLACE ECM. Refer to «REMOVAL»(ref-493956-S41779092162012081000000)
  6. CHECK FOR INTERMITTENT PROBLEMS. Refer to «CHECK FOR INTERMITTENT PROBLEMS»(ref-493953-S11245618992012081000000)
  7. GO TO DTC CHART. Refer to «DIAGNOSTIC TROUBLE CODE CHART»(ref-493953-S38664206892012081000000)
Related DTCsP2195: Air Fuel Ratio Sensor (Bank 1 Sensor 1) Signal Stuck Lean P2196: Air Fuel Ratio Sensor (Bank 1 Sensor 1) Signal Stuck Rich
Required Sensors/Components (Main)Air fuel ratio sensor
Required Sensors/Components (Related)Heated oxygen sensor
Frequency of OperationContinuous: Sensor voltage detection monitor Once per driving cycle: Sensor current detection monitor
Duration5 seconds: Sensor voltage detection monitor 3 seconds: Sensor current detection monitor
MIL Operation2 driving cycles
Sequence of OperationNone
Monitor runs whenever following DTCs not storedP0016 (VVT System - Misalignment) P0017 (Exhaust VVT System - Misalignment) P0031, P0032, P101D (Air Fuel Ratio Sensor Heater) P0102, P0103 (Mass Air Flow Sensor) P0112, P0113 (Intake Air Temperature Sensor) P0115, P0117, P0118 (Engine Coolant Temperature Sensor) P0125 (Insufficient Coolant Temperature for Closed Loop Fuel Control) P0120, P0121, P0122, P0123, P0220, P0222, P0223, P2135 (Throttle Position Sensor) P0128 (Thermostat) P0171, P0172 (Fuel System) P0301 - P0304 (Misfire) P0335 (Crankshaft Position Sensor) P0340 P0342, P0343 (Camshaft Position Sensor) P0451, P0452, P0453 (EVAP System) P0500 (Vehicle Speed Sensor) P0505 (IAC Valve) U0100 (CAN Communication)

ALL

Time after engine start30 seconds or more
Fuel system statusClosed loop
Air fuel ratio sensor statusActivated

SENSOR VOLTAGE DETECTION MONITOR (P2195, P2196)

Battery voltage11 V or higher
Atmospheric pressure76 kPa(abs) [570 mmHg(abs)] or higher
Air fuel ratio sensor statusActivated
Engine coolant temperature75°C (167°F) or higher
Continuous time of fuel cut3 to 10 seconds

SENSOR CURRENT DETECTION MONITOR (P2195, P2196)

Rear heated oxygen sensor voltageRises from below 0.21 V to 0.69 V or higher
Air fuel ratio sensor voltageHigher than 3.8 V

SENSOR VOLTAGE DETECTION MONITOR (LEAN SIDE MALFUNCTION P2195)

Rear heated oxygen sensor voltageFalls from 0.69 V or higher to below 0.21 V
Air fuel ratio sensor voltageBelow 2.8 V

SENSOR VOLTAGE DETECTION MONITOR (RICH SIDE MALFUNCTION P2196)

Air fuel ratio sensor current2.2 mA or higher

SENSOR CURRENT DETECTION MONITOR (HIGH SIDE MALFUNCTION P2195)

Air fuel ratio sensor currentBelow 0.7 mA

SENSOR CURRENT DETECTION MONITOR (LOW SIDE MALFUNCTION P2196)

MONITOR RESULT

Refer to Checking Monitor Status. Refer to CHECKING MONITOR STATUS .

  1. CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO P2195 OR P2196) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Enter the following menus: Powertrain / Engine / Trouble Codes. Read DTCs. RESULT Result Proceed to DTC P2195 or P2196 is output A DTC P2195 or P2196 and P0136, P0137 or P0138 are output DTC P2195 or P2196 and other DTCs are output B HINT: If any DTCs relating to the air fuel ratio sensor (DTCs for the air fuel ratio sensor heater or air fuel ratio sensor admittance) are output, troubleshoot those DTCs first. B --> See step 17 A: Go to next step
  2. CONFIRM IF VEHICLE HAS RUN OUT OF FUEL IN PAST Has the vehicle run out of fuel in the past? NO --> See step 4 YES: Go to next step
  3. CHECK WHETHER DTC OUTPUT RECURS (DTC P2195 OR P2196) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR»(ref-493953-S27327777792012081000000) . Turn the ignition switch off and wait for at least 30 seconds. Turn the ignition switch to ON. Turn the Techstream on. Start the engine and warm it up. Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern. Enter the following menus: Powertrain / Engine / Utility / All Readiness. Input the DTC: P2195 or P2196. Check the DTC judgment. RESULT Result Proceed to NORMAL (DTC is not output) A ABNORMAL (DTC P2195 or P2196 is output) B B --> See step 4 A --> DTC CAUSED BY RUNNING OUT OF FUEL
  4. READ VALUE USING TECHSTREAM (TEST VALUE OF AIR FUEL RATIO SENSOR) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR»(ref-493953-S27327777792012081000000) . Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern. Enter the following menus: Powertrain / Engine / Monitor / Current Monitor / O2 Sensor / Current. Check that the status of O2 Sensor is Complete. If the status is still Incomplete, drive the vehicle according to the driving pattern again. Enter the following menus: Powertrain / Engine / Monitor / Current Monitor / O2 Sensor / Details / RANGE B1S1. Check the test value of the air fuel ratio sensor output current during fuel-cut. RESULT Result Proceed to Within normal range (0.7 mA or more, and less than 2.2 mA) A Outside normal range (less than 0.7 mA, or 2.2 mA or more) B B --> See step 14 A: Go to next step
  5. READ VALUE USING TECHSTREAM (OUTPUT VOLTAGE OF AIR FUEL RATIO SENSOR) Connect the Techstream to the DLC3. Start the engine. Turn the Techstream on. Warm up the air fuel ratio sensor at an engine speed of 2500 RPM for 90 seconds. Enter the following menus: Powertrain / Engine / Active Test / Control the Injection Volume. Perform the Control the Injection Volume operation with the engine idling. Monitor the output voltages of the air fuel ratio and heated oxygen sensors (AFS Voltage B1S1 and O2S B1S2) displayed on the Techstream. HINT: Change the fuel injection volume within the range of -12% to +12%. The injection volume can be changed in fine gradations. The air fuel ratio sensor has an output delay of a few seconds and the heated oxygen sensor has a maximum output delay of approximately 20 seconds. If the sensor output voltage does not change (almost no reaction) while performing the Active Test, the sensor may be malfunctioning. Techstream Display (Sensor) Injection Volume Status Voltage AFS Voltage B1S1 (Air fuel ratio) +12% Rich Below 3.1 V AFS Voltage B1S1 (Air fuel ratio) -12% Lean Higher than 3.4 V O2S B1S2 (Heated oxygen) +12% Rich Higher than 0.55 V O2S B1S2 (Heated oxygen) -12% Lean Below 0.4 V RESULT Status of AFS Voltage B1S1 Status of O2S B1S2 Air Fuel Ratio Condition and Air Fuel Ratio Sensor Condition Proceed to Lean Lean Actual air fuel ratio lean A Rich Rich Actual air fuel ratio rich A Lean Lean/Rich Air fuel ratio sensor malfunction B Rich Lean/Rich Air fuel ratio sensor malfunction B Lean/Rich Lean/Rich Normal B Lean: During the Control the Injection Volume Active Test, the air fuel ratio sensor output voltage (AFS Voltage) is consistently higher than 3.4 V, and the heated oxygen sensor output voltage (O2S) is consistently below 0.4 V. Rich: During the Control the Injection Volume Active Test, the AFS Voltage is consistently below 3.1 V, and the O2S is consistently higher than 0.55 V. Lean/Rich: During the Control the Injection Volume Active Test, the output voltage of the heated oxygen sensor alternates correctly. HINT: Refer to "Data List / Active Test" [AFS Voltage B1S1 and O2S B1S2]. Refer to «DATA LIST / ACTIVE TEST»(ref-493953-S07536272062012081000000) . B --> See step 14 A: Go to next step
  6. CHECK INTAKE SYSTEM Check the intake system for vacuum leaks. Refer to «ON-VEHICLE INSPECTION»(ref-494130-S08663945172012081000000) . OK No leaks in the intake system. NG --> REPAIR OR REPLACE INTAKE SYSTEM OK: Go to next step
  7. CHECK FOR EXHAUST GAS LEAK Check for exhaust gas leaks. OK No gas leaks. NG --> REPAIR OR REPLACE EXHAUST SYSTEM OK: Go to next step
  8. CHECK FUEL PRESSURE Check the fuel pressure. Refer to «ON-VEHICLE INSPECTION - Step 2»(ref-494126-S13533263432012081000000) . NG --> See step 16 OK: Go to next step
  9. INSPECT FUEL INJECTOR ASSEMBLY Check the fuel injector assembly injection (whether fuel volume is high or low, and whether injection pattern is poor). Refer to «INSPECTION»(ref-494129-S06543192032012081000000) . NG --> See step 18 OK: Go to next step
  10. REPLACE AIR FUEL RATIO SENSOR Replace the air fuel ratio sensor. Refer to «REMOVAL»(ref-493956-S22890663962012081000000) . NEXT: Go to next step
  11. CHECK WHETHER DTC OUTPUT RECURS (DTC P2195 OR P2196) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR»(ref-493953-S27327777792012081000000) . Turn the ignition switch off and wait for at least 30 seconds. Turn the ignition switch to ON. Turn the Techstream on. Start the engine and warm it up. Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern. Enter the following menus: Powertrain / Engine / Utility / All Readiness. Input the DTC: P2195 or P2196. Check the DTC judgment. RESULT Result Proceed to ABNORMAL (DTC P2195 or P2196 is output) A NORMAL (DTC is not output) B B --> END A: Go to next step
  12. REPLACE ECM Replace the ECM. Refer to «REMOVAL»(ref-493956-S41779092162012081000000) . NEXT: Go to next step
  13. CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR»(ref-493953-S27327777792012081000000) . Turn the ignition switch off and wait for at least 30 seconds. Turn the ignition switch to ON. Turn the Techstream on. Start the engine and warm it up. Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern. Enter the following menus: Powertrain / Engine / Utility / All Readiness. Input the DTC: P2195 or P2196. Check the DTC judgment result. RESULT Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions N/A Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit NEXT --> END
  14. REPLACE AIR FUEL RATIO SENSOR Replace the air fuel ratio sensor. Refer to «REMOVAL»(ref-493956-S22890663962012081000000) . NEXT: Go to next step
  15. CHECK WHETHER DTC OUTPUT RECURS (DTC P2195 OR P2196) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR»(ref-493953-S27327777792012081000000) . Turn the ignition switch off and wait for at least 30 seconds. Turn the ignition switch to ON. Turn the Techstream on. Start the engine and warm it up. Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern. Enter the following menus: Powertrain / Engine / Utility / All Readiness. Input the DTC: P2195 or P2196. Check the DTC judgment. RESULT Result Proceed to NORMAL (DTC is not output) A ABNORMAL (DTC P2195 or P2196 is output) B B --> See step 19 A --> END
  16. CHECK FUEL LINE Check the fuel lines for leaks or blockage. NG --> REPAIR OR REPLACE FUEL LINE OK --> See step 20
  17. GO TO DTC CHART. Refer to «DIAGNOSTIC TROUBLE CODE CHART»(ref-493953-S38664206892012081000000)
  18. REPLACE FUEL INJECTOR ASSEMBLY. Refer to «REMOVAL»(ref-494129-S31063790772012081000000)
  19. REPLACE ECM. Refer to «REMOVAL»(ref-493956-S41779092162012081000000)
  20. REPLACE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY. Refer to «REMOVAL»(ref-494129-S42668693052012081000000)
Related DTCsP2237: Air Fuel Ratio Sensor Open Circuit Between A1A+ and A1A- P2238: Air Fuel Ratio Sensor Short Circuit Between A1A+ and A1A- P2238: Air Fuel Ratio Sensor Short Circuit Between A1A+ and GND P2238: Air Fuel Ratio Sensor Low Impedance P2239: Air Fuel Ratio Sensor Short Circuit Between A1A+ and +B P2252: Air Fuel Ratio Sensor Short Circuit Between A1A- and GND P2253: Air Fuel Ratio Sensor Short Circuit Between A1A- and +B
Required Sensors/Components (Main)Air fuel ratio sensor
Required Sensors/Components (Related)Engine coolant temperature sensor Crankshaft position sensor
Frequency of OperationContinuous
DurationP2237: 10 seconds P2238 (air fuel ratio sensor low admittance): 10 seconds Others: 5 seconds
MIL Operation2 driving cycles
Sequence of OperationNone
Monitor runs whenever following DTCs not storedP0016 (VVT System - Misalignment) P0017 (Exhaust VVT System - Misalignment) P0031, P0032, P101D (Air Fuel Ratio Sensor Heater) P0102, P0103 (Mass Air Flow Sensor) P0112, P0113 (Intake Air Temperature Sensor) P0115, P0117, P0118 (Engine Coolant Temperature Sensor) P0125 (Insufficient Coolant Temperature for Closed Loop Fuel Control) P0120, P0121, P0122, P0123, P0220, P0222, P0223, P2135 (Throttle Position Sensor) P0128 (Thermostat) P0171, P0172 (Fuel System) P0301 - P0304 (Misfire) P0335 (Crankshaft Position Sensor) P0340 P0342, P0343 (Camshaft Position Sensor) P0451, P0452, P0453 (EVAP System) P0500 (Vehicle Speed Sensor) P0505 (IAC Valve) U0100 (CAN Communication)

P2237, P2238

Monitor runs whenever following DTCs not storedNone

P2239, P2252, P2253

Estimated sensor temperature450 to 550°C (842 to 1022°F)
EngineRunning
Battery voltage11 V or higher
Ignition switchON
Time after ignition switch is turned from OFF to ON5 seconds or more

P2237 (AIR FUEL RATIO SENSOR OPEN CIRCUIT BETWEEN A1A+ AND A1A-)

Estimated sensor temperature700 to 800°C (1292 to 1472°F)
Engine coolant temperature10°C (50°F) or higher
Fuel cutNot executed

P2238 (AIR FUEL RATIO SENSOR LOW IMPEDANCE)

Battery voltage11 V or higher
Ignition switchON
Time after ignition switch is turned from off to ON5 seconds or more

P2238 (AIR FUEL RATIO SENSOR SHORT CIRCUIT BETWEEN A1A+ AND A1A-, GND)

Battery voltage11 V or higher
Ignition switchON
Time after ignition switch is turned from off to ON5 seconds or more

OTHER

Air fuel ratio sensor admittanceBelow 0.002 1/ohms

P2237 (AIR FUEL RATIO SENSOR OPEN CIRCUIT BETWEEN A1A+ AND A1A-)

Air fuel ratio sensor admittanceBelow 0.0074 1/ohms

P2238 (AIR FUEL RATIO SENSOR LOW IMPEDANCE)

A/F+ terminal voltage0.5 V or less

P2238 (AIR FUEL RATIO SENSOR SHORT CIRCUIT BETWEEN A1A+ AND GND)

A/F+ terminal voltageHigher than 4.5 V

P2239 (AIR FUEL RATIO SENSOR SHORT CIRCUIT BETWEEN A1A+ AND +B)

A/F- terminal voltage0.5 V or less

P2252 (AIR FUEL RATIO SENSOR SHORT CIRCUIT BETWEEN A1A- AND GND)

A/F- terminal voltageHigher than 4.5 V

P2253 (AIR FUEL RATIO SENSOR SHORT CIRCUIT BETWEEN A1A- AND +B)

Difference between A/F+ terminal and A/F- terminal voltage0.1 V or less

P2238 (AIR FUEL RATIO SENSOR SHORT CIRCUIT BETWEEN A1A+ AND A1A-)

Air fuel ratio sensor admittance0.002 1/ohms or higher
A1A+ terminal voltage0.5 to 4.5 V
A1A- terminal voltage0.5 to 4.5 V
Difference between A1A+ and A1A- terminal voltages0.1 to 0.8 V
  1. Connect the Techstream to the DLC3.
  2. Turn the ignition switch to ON and turn the Techstream on.
  3. Clear DTCs (even if no DTCs are stored, perform the clear DTC operation).
  4. Turn the ignition switch off and wait for at least 30 seconds.
  5. Turn the ignition switch to ON and turn the Techstream on.
  6. Start the engine and wait 5 minutes.
  7. Enter the following menus: Powertrain / Engine / Trouble Codes.
  8. Read pending DTCs. HINT: If a pending DTC is output, the system is malfunctioning. If a pending DTC is not output, perform the following procedure.
  9. Enter the following menus: Powertrain / Engine / Utility / All Readiness.
  10. Input the DTC: P2237, P2238, P2239, P2252 or P2253.
  11. Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions N/A Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit HINT: If the judgment result shows NORMAL, the system is normal. If the judgment result shows ABNORMAL, the system has a malfunction. If the judgment result shows INCOMPLETE or N/A, idle the engine for 5 minutes and check the DTC judgment result again.
  12. If no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR»(ref-493953-S27327777792012081000000) . HINT: If a permanent DTC is output, the system is malfunctioning. If no permanent DTC is output, the system is normal.
  1. CHECK HARNESS AND CONNECTOR (AIR FUEL RATIO SENSOR - ECM) Disconnect the air fuel ratio sensor connector. Disconnect the ECM connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition B14-1 (HA1A) - B45-18 (HA1A) Always Below 1 ohms B14-3 (A1A+) - B45-103 (A1A+) Always Below 1 ohms B14-4 (A1A-) - B45-126 (A1A-) Always Below 1 ohms B14-1 (HA1A) or B45-18 (HA1A) - Body ground Always 10 kohms or higher B14-3 (A1A+) or B45-103 (A1A+) - Body ground Always 10 kohms or higher B14-4 (A1A-) or B45-126 (A1A-) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
  2. REPLACE AIR FUEL RATIO SENSOR Replace the air fuel ratio sensor. Refer to «REMOVAL»(ref-493956-S22890663962012081000000) . NEXT: Go to next step
  3. CHECK WHETHER DTC OUTPUT RECURS (DTC P2237, P2238, P2239, P2252 OR P2253) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Clear the DTCs. Turn the ignition switch off and wait for at least 30 seconds. Turn the ignition switch to ON. Turn the Techstream on. Drive the vehicle in accordance with the driving pattern described in the Confirmation Driving Pattern. Enter the following menus: Powertrain / Engine / Utility / All Readiness. Input the DTC: P2237, P2238, P2239, P2252 or P2253. Check the DTC judgment. RESULT Result Proceed to NORMAL (DTC is not output) A ABNORMAL (DTC P2237, P2238, P2239, P2252 or P2253 is output) B B --> See step 4 A --> END
  4. REPLACE ECM. Refer to «REMOVAL»(ref-493956-S41779092162012081000000)
Required Sensors/ComponentsPurge VSV and canister pump module
Frequency of OperationOnce per driving cycle
DurationWithin 3 minutes (varies with amount of fuel in tank)
MIL Operation2 driving cycles
Sequence of OperationNone
Monitor runs whenever following DTCs not storedNone
Atmospheric pressure70 to 110 kPa(abs) [525 to 825 mmHg(abs)]
Battery voltage10.5 V or higher
Vehicle speedLess than 4 km/h (2.5 mph)
Ignition switchOFF
Time after key-off5, 7 or 9.5 hours
Canister pressure sensor malfunction (P0452, P0453)Not detected
Purge VSVNot operated by scan tool
Vent valveNot operated by scan tool
Leak detection pumpNot operated by scan tool
Both of following conditions met before key-offConditions 1 and 2
1. Duration that vehicle is driven5 minutes or more
2. EVAP purge operationPerformed
Engine coolant temperature4.4 to 35°C (40 to 95°F)
Intake air temperature4.4 to 35°C (40 to 95°F)
EVAP pressure change after EVAP canister vent valve ONLess than 0.3 kPa(gauge) [2.25 mmHg(gauge)]

Refer to Checking Monitor Status. Refer to CHECKING MONITOR STATUS .

Note. The Evaporative System Check (Automatic Mode) consists of 6 steps performed automatically by the Techstream. It takes a maximum of approximately 24 minutes. Do not perform the Evaporative System Check when the fuel tank is more than 90% full because the cut-off valve may be closed, making the fuel tank leak check unavailable. Do not run the engine during this operation. When the temperature of the fuel is 35°C (95°F) or higher, a large amount of vapor forms and any check results become inaccurate. When performing the Evaporative System Check, keep the fuel temperature below 35°C (95°F).

  1. Connect the Techstream to the DLC3.
  2. Turn the ignition switch to ON and turn the Techstream on.
  3. Clear DTCs (even if no DTCs are stored, perform the clear DTC procedure).
  4. Turn the ignition switch off and wait for at least 30 seconds.
  5. Turn the ignition switch to ON and turn the Techstream on.
  6. Enter the following menus: Powertrain / Engine / Utility / Evaporative System Check / Automatic Mode.
  7. After the Evaporative System Check is completed, check for All Readiness by entering the following menus: Powertrain / Engine / Utility / All Readiness.
  8. Input the DTC: P2420.
  9. Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions N/A Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit HINT: If the judgment result shows NORMAL, the system is normal. If the judgment result shows ABNORMAL, the system has a malfunction.
  10. If the judgment result is INCOMPLETE or N/A and no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR»(ref-493953-S27327777792012081000000) . HINT: If a permanent DTC is output, the system is malfunctioning. If no permanent DTC is output, the system is normal.
Required Sensors/ComponentsECM
Frequency of OperationOnce per driving cycle
Duration10 minutes: Timer malfunction Within 9.5 hours: Timer start-up malfunction
MIL Operation2 driving cycles
Sequence of OperationNone
Monitor runs whenever following DTCs are not presentNone

ALL

Ignition switchON
EngineRunning
Battery voltage8 V or more
StarterOFF
CPU clock elapsed time10 minutes or more

CASE 1

Internal engine off timer (elapsed time from engine stop)Less than 1800 seconds
Battery voltage8 V or more
Ignition switchON
StarterOFF

CASE 2

Internal engine off timer (elapsed time from engine stop)2400 seconds or more
Battery voltage8 V or more
Ignition switchON
StarterOFF

CASE 3

Internal engine off timer (elapsed time from engine stop)Less than 7 minutes, or more than 13 minutes

CASE 1

ECM had the started record by internal engine off timerYes

CASE 2

ECM had the started record by internal engine off timerNo

CASE 3

  1. Connect the Techstream to the DLC3.
  2. Turn the ignition switch to ON and turn the Techstream on.
  3. Clear DTCs (even if no DTCs are stored, perform the clear DTC procedure).
  4. Turn the ignition switch off and wait for at least 30 seconds.
  5. Turn the ignition switch to ON and turn the Techstream on.
  6. Start the engine.
  7. Idle the engine for 10 minutes or more.
  8. Enter the following menus: Powertrain / Engine / Trouble Codes.
  9. Read pending DTCs. HINT: If a pending DTC is output, the system is malfunctioning. If a pending DTC is not output, perform the following procedure.
  10. Enter the following menus: Powertrain / Engine / Utility / All Readiness.
  11. Input the DTC: P2610.
  12. Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions N/A Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit HINT: If the judgment result shows NORMAL, the system is normal. If the judgment result shows ABNORMAL, the system has a malfunction.
  13. If the judgment result is INCOMPLETE or N/A and no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR»(ref-493953-S27327777792012081000000) . HINT: If a permanent DTC is output, the system is malfunctioning. If no permanent DTC is output, the system is normal.
  1. REPLACE ECM Replace the ECM. Refer to «REMOVAL»(ref-493956-S41779092162012081000000) . NEXT: Go to next step
  2. CHECK WHETHER DTC OUTPUT RECURS (IN ADDITION TO DTC P2610) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Clear DTCs. Refer to «DTC CHECK / CLEAR»(ref-493953-S27327777792012081000000) . Turn the ignition switch off and wait for at least 30 seconds. Turn the ignition switch to ON. Turn the Techstream on. Start the engine and wait for 10 minutes or more. Enter the following menus: Powertrain / Engine / Trouble Codes / Pending. If no pending DTC is output, the repair has been successfully completed. NEXT --> END
Related DTCsP2A00: Air Fuel Ratio Sensor (Bank 1 Sensor 1) Slow Response
Required Sensors/Components (Main)Air fuel ratio sensor
Required Sensors/Components (Related)Vehicle speed sensor, Crankshaft position sensor
Frequency of OperationOnce per driving cycle
Duration10 to 15 seconds
MIL Operation2 driving cycles
Sequence of OperationNone
Monitor runs whenever following DTCs not storedP0016 (VVT System - Misalignment) P0017 (Exhaust VVT System - Misalignment) P0031, P0032, P101D (Air Fuel Ratio Sensor Heater) P0102, P0103 (Mass Air Flow Sensor) P0112, P0113 (Intake Air Temperature Sensor) P0115, P0117, P0118 (Engine Coolant Temperature Sensor) P0125 (Insufficient Coolant Temperature for Closed Loop Fuel Control) P0120, P0121, P0122, P0123, P0220, P0222, P0223, P2135 (Throttle Position Sensor) P0128 (Thermostat) P0171, P0172 (Fuel System) P0301 - P0304 (Misfire) P0335 (Crankshaft Position Sensor) P0340, P0342, P0343 (Camshaft Position Sensor) P0451, P0452, P0453 (EVAP System) P0500 (Vehicle Speed Sensor) P0505 (IAC Valve) U0100 (CAN Communication)
Active air fuel ratio controlPerforming
Active air fuel ratio control performed when following conditions met
Battery voltage11 V or higher
Engine coolant temperature75°C (167°F) or higher
IdlingOFF
Engine speed1000 to 4000 RPM
Air fuel ratio sensor statusActivated
Fuel-cutOFF
Engine load10 to 70%
Shift position2 or more
Catalyst monitorNot yet
Mass air flow4 to 16 gm/sec
Response rate deterioration levelBelow 0.15 V

Refer to Checking Monitor Status. Refer to CHECKING MONITOR STATUS .

HINT

Performing this confirmation pattern will activate the air fuel ratio sensor response monitor.

Scheme 320

Scheme 320: CONFIRMATION DRIVING PATTERN
  1. Connect the Techstream to the DLC3.
  2. Turn the ignition switch to ON.
  3. Turn the Techstream on.
  4. Clear DTCs (even if no DTCs are stored, perform the clear DTC operation). Refer to «DTC CHECK / CLEAR»(ref-493953-S27327777792012081000000) .
  5. Turn the ignition switch off and wait for at least 30 seconds.
  6. Turn the ignition switch to ON and turn the Techstream on.
  7. Enter the following menus: Powertrain / Engine and ECT / Monitor / Current Monitor.
  8. Check that O2 Sensor / Current is Incomplete.
  9. Start the engine and warm it up until the engine coolant temperature is 75°C (167°F) or higher [A].
  10. Drive the vehicle at approximately 60 km/h (38 mph) for 10 minutes or more in a city area.[B] WARNING: When performing the confirmation driving pattern, obey all speed limits and traffic laws.
  11. Check the monitor result values on the Techstream by entering the following menus: Powertrain / Engine / Monitor / Current Monitor / O2 Sensor / Details / RES RATE B1S1.
  12. If the values indicated on the Techstream do not change, perform Readiness Monitor Drive Pattern for the air fuel ratio sensor and heated oxygen sensor. Refer to «READINESS MONITOR DRIVE PATTERN»(ref-493953-S21290844122012081000000) .
  13. Note the value of Monitor Result.
  14. Enter the following menus: Powertrain / Engine / Trouble Codes [C].
  15. Read pending DTCs. HINT: If a pending DTC is output, the system is malfunctioning. If a pending DTC is not output, perform the following procedure.
  16. Enter the following menus: Powertrain / Engine / Utility / All Readiness.
  17. Input the DTC: P2A00.
  18. Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions N/A Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit HINT: If the judgment result shows NORMAL, the system is normal. If the judgment result shows ABNORMAL, the system has a malfunction. If the judgment result shows INCOMPLETE or N/A, perform the following procedure.
  19. Drive the vehicle at a speed between 75 and 100 km/h (47 and 63 mph) for 10 minutes [D]. WARNING: When performing the confirmation driving pattern, obey all speed limits and traffic laws.
  20. Enter the following menus: Powertrain / Engine / Trouble Codes [C].
  21. Read pending DTCs. HINT: If a pending DTC is output, the system is malfunctioning. If a pending DTC is not output, perform the following procedure.
  22. Enter the following menus: Powertrain / Engine / Utility / All Readiness.
  23. Input the DTC: P2A00.
  24. Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions N/A Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit HINT: If the judgment result shows NORMAL, the system is normal. If the judgment result shows ABNORMAL, the system has a malfunction.
  25. If the judgment result is INCOMPLETE or N/A and no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR»(ref-493953-S27327777792012081000000) . HINT: If a permanent DTC is output, the system is malfunctioning. If no permanent DTC is output, the system is normal.
  1. CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P2A00) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Enter the following menus: Powertrain / Engine / Trouble Codes. Read DTCs. RESULT Result Proceed to DTC P2A00 is output A DTC P2A00 and other DTCs are output B HINT: If any DTCs other than P2A00 are output, troubleshoot those DTCs first. B --> See step 13 A: Go to next step
  2. PERFORM ACTIVE TEST USING TECHSTREAM (CONTROL THE INJECTION VOLUME) Connect the Techstream to the DLC3. Start the engine. Turn the Techstream on. Warm up the engine and run the engine at an engine speed of 2500 RPM for approximately 90 seconds. Enter the following menus: Powertrain / Engine / Active Test / Control the Injection Volume. Perform the Control the Injection Volume operation with the engine idling. Monitor the output voltages of the air fuel ratio and heated oxygen sensors (AFS Voltage B1S1 and O2S B1S2) displayed on the Techstream. HINT: Change the fuel injection volume within the range of -12.0% to +12.0%. The injection volume can be changed in fine gradations. The air fuel ratio sensor has an output delay of a few seconds and the heated oxygen sensor has a maximum output delay of approximately 20 seconds. If the sensor output voltage does not change (almost no reaction) while performing the Active Test, the sensor may be malfunctioning. Techstream Display (Sensor) Injection Volume Status Voltage AFS Voltage B1S1 (Air fuel ratio) +12% Rich Below 3.1 V AFS Voltage B1S1 (Air fuel ratio) -12% Lean Higher than 3.4 V O2S B1S2 (Heated oxygen) +12% Rich Higher than 0.55 V O2S B1S2 (Heated oxygen) -12% Lean Below 0.4 V RESULT Status of AFS Voltage B1S1 Status of O2S B1S2 Air Fuel Ratio Condition and Air Fuel Ratio Sensor Condition Proceed to Lean/Rich Lean/Rich Normal A Lean Lean Actual air fuel ratio lean B Rich Rich Actual air fuel ratio rich B Lean Lean/Rich Air fuel ratio sensor malfunction C Rich Lean/Rich Air fuel ratio sensor malfunction C Lean: During the Control the Injection Volume Active Test, the air fuel ratio sensor output voltage (AFS Voltage) is consistently higher than 3.4 V, and the heated oxygen sensor output voltage (O2S) is consistently below 0.4 V. Rich: During the Control the Injection Volume Active Test, the AFS Voltage is consistently below 3.1 V, and the O2S is consistently higher than 0.55 V. Lean/Rich: During the Control the Injection Volume Active Test, the output voltage of the heated oxygen sensor alternates correctly. HINT: Refer to "Data List / Active Test" [AFS Voltage B1S1 and O2S B1S2]. Refer to «DATA LIST / ACTIVE TEST»(ref-493953-S07536272062012081000000) . B --> See step 4 C --> See step 8 A: Go to next step
  3. CHECK WHETHER DTC OUTPUT RECURS (DTC P2A00) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR»(ref-493953-S27327777792012081000000) . Turn the ignition switch off and wait for at least 30 seconds. Turn the ignition switch to ON. Turn the Techstream on. Start the engine and warm it up. Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern. Enter the following menus: Powertrain / Engine / Utility / All Readiness. Input the DTC: P2A00. Check the DTC judgment result. RESULT Result Proceed to NORMAL (DTC is not output) A ABNORMAL (DTC P2A00 is output) B B --> See step 8 A --> See step 14
  4. INSPECT AIR FUEL RATIO SENSOR (HEATER RESISTANCE) Inspect the air fuel ratio sensor. Refer to «INSPECTION»(ref-493956-S14420091362012081000000) . NG --> See step 15 OK: Go to next step
  5. CHECK INTAKE SYSTEM Check the intake system. Refer to «ON-VEHICLE INSPECTION»(ref-494130-S08663945172012081000000) . NG --> REPAIR OR REPLACE INTAKE SYSTEM OK: Go to next step
  6. CHECK FUEL PRESSURE Check the fuel pressure. Refer to «ON-VEHICLE INSPECTION - Step 2»(ref-494126-S13533263432012081000000) . NG --> See step 12 OK: Go to next step
  7. INSPECT FUEL INJECTOR ASSEMBLY Inspect the fuel injector assembly. Refer to «INSPECTION»(ref-494129-S06543192032012081000000) . NG --> REPLACE FUEL INJECTOR ASSEMBLY OK: Go to next step
  8. REPLACE AIR FUEL RATIO SENSOR Replace the air fuel ratio sensor. Refer to «REMOVAL»(ref-493956-S22890663962012081000000) . NEXT: Go to next step
  9. CHECK WHETHER DTC OUTPUT RECURS (DTC P2A00) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR»(ref-493953-S27327777792012081000000) . Turn the ignition switch off and wait for at least 30 seconds. Turn the ignition switch to ON. Turn the Techstream on. Start the engine and warm it up. Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern. Enter the following menus: Powertrain / Engine / Utility / All Readiness. Input the DTC: P2A00. Check the DTC judgment result. RESULT Result Proceed to ABNORMAL (DTC P2A00 is output) A NORMAL (DTC is not output) B B --> END A: Go to next step
  10. REPLACE ECM Replace the ECM. Refer to «REMOVAL»(ref-493956-S41779092162012081000000) . NEXT: Go to next step
  11. CHECK WHETHER DTC OUTPUT RECURS (DTC P2A00) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR»(ref-493953-S27327777792012081000000) . Turn the ignition switch off and wait for at least 30 seconds. Turn the ignition switch to ON. Turn the Techstream on. Start the engine and warm it up. Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern. Enter the following menus: Powertrain / Engine / Utility / All Readiness. Input the DTC: P2A00. Check that the DTC judgment result is NORMAL. NEXT --> END
  12. INSPECT FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY Inspect the fuel suction with pump and gauge tube assembly. Refer to «INSPECTION»(ref-494129-S01883739502012081000000) . NG --> REPLACE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY OK --> REPAIR OR REPLACE FUEL LINE
  13. GO TO DTC CHART. Refer to «DIAGNOSTIC TROUBLE CODE CHART»(ref-493953-S38664206892012081000000)
  14. CHECK FOR INTERMITTENT PROBLEMS. Refer to «CHECK FOR INTERMITTENT PROBLEMS»(ref-493953-S11245618992012081000000)
  15. REPLACE AIR FUEL RATIO SENSOR. Refer to «REMOVAL»(ref-493956-S22890663962012081000000)
Related DTCsU0101: Verify Communication
Required Sensors/Components (Main)ECM
Required Sensors/Components (Sub)
Frequency of OperationContinuous
Duration1.25 seconds
MIL OperationImmediately
Sequence of OperationNone
Monitor runs whenever following DTCs not presentNone
Battery voltage10.5 V or more (1 second or more)
Ignition switchON
StarterOFF
Communication signalLost communication with TCM
  1. Connect the Techstream to the DLC3.
  2. Turn the ignition switch to ON and turn the Techstream on.
  3. Clear DTCs (even if no DTCs are stored, perform the clear DTC procedure). Refer to «DTC CHECK / CLEAR»(ref-493953-S27327777792012081000000) .
  4. Turn the ignition switch off and wait for at least 30 seconds.
  5. Turn the ignition switch to ON and turn the Techstream on.
  6. Wait 5 seconds or more.
  7. Enter the following menus: Powertrain / Engine / Trouble Codes.
  8. Read pending DTCs. HINT: If a pending DTC is output, the system is malfunctioning. If a pending DTC is not output, perform the following procedure.
  9. Enter the following menus: Powertrain / Engine / Utility / All Readiness.
  10. Input the DTC: U0101.
  11. Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions N/A Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU's memory limit HINT: If the judgment result shows NORMAL, the system is normal. If the judgment result shows ABNORMAL, the system has a malfunction.
  12. If the judgment result is INCOMPLETE or N/A and no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR»(ref-493953-S27327777792012081000000) . HINT: If a permanent DTC is output, the system is malfunctioning. If no permanent DTC is output, the system is normal.

Scheme 321

Scheme 321: WIRING DIAGRAM
DTC No.Monitoring ItemSee
P043EReference orifice clogged (built into canister pump module)Refer to DTC P043E: Evaporative Emission System Leak Detection Reference Orifice Low Flow; DTC P043F: Evaporative Emission System Reference Orifice High Flow; DTC P2401: Evaporative Emission Leak Detection Pump Stuck OFF; DTC P2402: Evaporative Emission Leak Detection Pump Stuck ON; DTC P2419: Evaporative Emission System Switching Valve Control Circuit Low
P043FReference orifice high-flow (built into canister pump module)
P0441Purge VSV (Vacuum Switching Valve) stuck closed Purge VSV stuck open Purge flowRefer to DTC P0441: Evaporative Emission Control System Incorrect Purge Flow
P0451Canister pressure sensor (built into canister pump module) signal noise Canister pressure sensor (built into canister pump module) signal becomes fixed/flatRefer to DTC P0451: Evaporative Emission Control System Pressure Sensor Range / Performance; DTC P0452: Evaporative Emission Control System Pressure Sensor / Switch Low Input; DTC P0453: Evaporative Emission Control System Pressure Sensor / Switch High Input
P0452Canister pressure sensor (built into canister pump module) voltage low
P0453Canister pressure sensor (built into canister pump module) voltage high
P0455EVAP gross leakRefer to DTC P0455: Evaporative Emission Control System Leak Detected (Gross Leak); DTC P0456: Evaporative Emission Control System Leak Detected (Very Small Leak)
P0456EVAP small leak
P2401Leak detection pump stuck OFF (built into canister pump module)Refer to DTC P043E: Evaporative Emission System Leak Detection Reference Orifice Low Flow; DTC P043F: Evaporative Emission System Reference Orifice High Flow; DTC P2401: Evaporative Emission Leak Detection Pump Stuck OFF; DTC P2402: Evaporative Emission Leak Detection Pump Stuck ON; DTC P2419: Evaporative Emission System Switching Valve Control Circuit Low
P2402Leak detection pump stuck ON (built into canister pump module)
P2419Vent valve stuck closed (built into canister pump module)
P2420Vent valve stuck open (vent) (built into canister pump module)Refer to DTC P2420: Evaporative Emission System Switching Valve Control Circuit High
P2610Soak timer (built into ECM)Refer to DTC P2610: ECM / PCM Internal Engine Off Timer Performance

If any EVAP system DTCs are stored, the malfunctioning area can be determined using the table below.

Scheme 322

Scheme 322

Note. If the reference pressure difference between the first and second checks is more than the specification, all the DTCs relating to the reference pressure (P043E, P043F, P0441, P0455, P0456, P2401, P2420) will all be stored.

Scheme 323

Scheme 323: DESCRIPTION
*1Purge VSV*2EVAP Hose (to Intake Manifold)
*3EVAP Hose (from Canister Assembly)*4Canister Assembly Canister Pump Module (Canister Pressure Sensor, Leak Detection Pump, Vent Valve)
*5Canister Filter*6Air Inlet Port (behind Fuel Tank Filler Pipe Cover)
*7Vent Hose*8Fuel Cap
*9Fuel Tank
*aLocation of EVAP (Evaporative Emission) System*bPurge Line

TEXT IN ILLUSTRATION

HINT

The canister pressure sensor, the leak detection pump and the vent valve are built into the canister pump module.

Scheme 324

Scheme 324
*1Canister Pump Module*2Intake Manifold
*3Purge VSV*4Throttle Valve
*5Canister (Charcoal Filter)*6Cut-off Valve
*7Fuel Tank*8Air Cleaner
*9ECM*10Canister Filter
*11Soak Timer*12Roll-Over Valve
*13Fuel Cap
*aEVAP System Circuit

TEXT IN ILLUSTRATION

Note. In the EVAP system of this vehicle, turning ON the vent valve does not seal off the EVAP system. To check for leaks in the EVAP system, disconnect the air inlet vent hose and apply pressure from atmospheric side of the canister assembly.

While the engine is running, if a predetermined condition (closed-loop, etc.) is met, the purge VSV is opened by the ECM and fuel vapors stored in the canister assembly are purged to the intake manifold. The ECM changes the duty cycle ratio of the purge VSV to control purge flow volume.

The purge flow volume is also determined by the intake manifold pressure. Atmospheric pressure is allowed into the canister assembly through the vent valve to ensure that the purge flow is maintained when negative pressure (vacuum) is applied to the canister assembly.

The following two monitors run to confirm appropriate EVAP system operation.

Scheme 325

Scheme 325

Scheme 326

Scheme 326

Scheme 327

Scheme 327
  1. Key-off monitor This monitor checks for EVAP (evaporative emission) system leaks and canister pump module malfunctions. The monitor starts 5 hours* after the ignition switch is turned off. At least 5 hours are required for the fuel to cool down to stabilize the EVAP pressure, thus making the EVAP system monitor more accurate. The leak detection pump creates negative pressure (vacuum) in the EVAP system and the pressure is measured. Finally, the ECM monitors for leaks from the EVAP system, and malfunctions in both the canister pump module and purge VSV based on the EVAP pressure. HINT: *: If the engine coolant temperature is not below 35°C (95°F) 5 hours after the ignition switch is turned off, the monitor check starts 2 hours later. If it is still not below 35°C (95°F) 7 hours after the ignition switch is turned off, the monitor check starts 2.5 hours later.
  2. Purge flow monitor The purge flow monitor consists of the 2 monitors. The 1st monitor is conducted every time and the 2nd monitor is activated if necessary. The 1st monitor While the engine is running and the purge VSV (Vacuum Switching Valve) is on (open), the ECM monitors the purge flow by measuring the EVAP pressure change. If negative pressure is not created, the ECM begins the 2nd monitor. The 2nd monitor The vent valve is turned ON (closed) and the EVAP pressure is then measured. If the variation in the pressure is less than 0.15 kPa(gauge) [1.13 mmHg(gauge)], the ECM interprets this as the purge VSV being stuck closed, and illuminates the MIL and stores DTC P0441 (2 trip detection logic). Atmospheric pressure check: In order to ensure reliable malfunction detection, the variation between the atmospheric pressures, before and after of the purge flow monitor, is measured by the ECM. TEXT IN ILLUSTRATION *1 Canister (Charcoal Filter) *2 Canister Pump Module *3 ECM *4 Soak Timer *5 Purge VSV (on) *6 Fuel Cap *7 Canister Filter *8 Fuel Tank *9 Leak Detection Pump (off) *10 Canister Pressure Sensor *11 Reference Orifice (0.02 inch) *12 Vent Valve (off) *a EVAP Purge Flow *b to Intake Manifold Component Operation Canister assembly Contains activated charcoal to absorb EVAP (Evaporative Emissions) generated in fuel tank. Cut-off valve Located in fuel tank. Valve floats and closes when fuel tank is 100% full. Purge VSV (Vacuum Switching Valve) Opens or closes line between canister and intake manifold. ECM uses purge VSV to control EVAP purge flow. In order to discharge EVAP absorbed by canister to intake manifold, ECM opens purge VSV. EVAP discharge volume to intake manifold controlled by purge VSV duty cycle (current-carrying time). (Open: on, Close: off) Roll-over valve Located in fuel tank. Valve closes by its own weight when vehicle overturns to prevent fuel from spilling out. Soak timer Built into ECM. To ensure accurate EVAP monitor, measures 5 hours (+/-15 min) after ignition switch is turned off. This allows fuel to cool down, stabilizing EVAP pressure. When approximately 5 hours elapsed, ECM activates (refer to fig. see scheme 3 ). Canister pump module Consists of (a) to (d) below. Canister pump module cannot be disassembled. (a) Vent valve Vents and closes EVAP system. When ECM turns valve on, EVAP system is closed. When ECM turns valve off, EVAP system is vented. Negative pressure (vacuum) is created in EVAP system to check for EVAP leaks by closing purge VSV, turning on vent valve (closing it) and operating leak detection pump (refer to fig. see scheme 1 ). (b) Canister pressure sensor Indicates pressure as voltages. ECM supplies regulated 5 V to pressure sensor, and uses feedback from sensor to monitor EVAP system pressure (refer to fig. see scheme 2 ). (c) Leak detection pump Creates negative pressure (vacuum) in EVAP system for leak check. (d) Reference orifice Has opening with 0.02 inch diameter. Vacuum is produced through orifice by closing purge VSV, turning off vent valve and operating leak detection pump, to monitor reference pressure. Reference pressure indicates a small leak of EVAP. TEXT IN ILLUSTRATION *1 Canister *2 Reference Orifice (0.02 Inch) *3 Canister Pressure Sensor - - *a Canister Pump Module see scheme 1 *b Airflow *c Condition: Purge Flow *d Condition: Leak Check *e Vent Valve: off (vent) *f to Canister Filter (Atmosphere) *g Leak Detection Pump: off *h Vent Valve: on (closed) *i Leak Detection Pump: on

HINT

After a repair, check Monitor Status by performing the Key-Off Monitor Confirmation and Purge Flow Monitor Confirmation described below.

  1. KEY-OFF MONITOR CONFIRMATION Preconditions The monitor will not run unless: The vehicle has been driven for 10 minutes or more (in a city area or on a freeway). The fuel tank is less than 90% full. The altitude is less than 7875 ft. (2400 m). The engine coolant temperature is between 4.4°C and 35°C (40°F and 95°F). The intake air temperature is between 4.4°C and 35°C (40°F and 95°F). The vehicle remains stationary (the vehicle speed is 0 km/h [0 mph]). Monitor Conditions Allow the engine to idle for at least 5 minutes. Turn the ignition switch off and wait for 6 hours (8 or 10.5 hours). HINT: Do not start the engine until checking Monitor Status. If the engine is started, the steps described above must be repeated. Monitor Status Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Enter the following menus: Powertrain / Engine / Monitor / Current Monitor. Check the Monitor Status displayed on the Techstream. HINT: If Incomplete is displayed, the monitor did not complete. Make sure that the preconditions have been met, and perform the Monitor Conditions again.
  2. PURGE FLOW MONITOR CONFIRMATION (P0441) HINT: Perform this monitor confirmation after the Key-Off Monitor Confirmation shows Complete. Preconditions The monitor will not run unless: The vehicle has been driven for 10 minutes or more (in a city area or on a freeway). The engine coolant temperature is 4.4°C (40°F) or higher. The intake air temperature is 4.4°C (40°F) or higher. Monitor Conditions Release the pressure from the fuel tank by removing and reinstalling the fuel cap. Warm the engine up until the engine coolant temperature reaches more than 75°C (167°F). Increase the engine speed to 3000 RPM once. Allow the engine to idle and turn the A/C switch on for 1 minute. Monitor Status Turn the ignition switch off (if ON or if the engine is running). Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Enter the following menus: Powertrain / Engine / Monitor / Current Monitor. Check the Monitor Status displayed on the Techstream. HINT: If Incomplete is displayed, the monitor did not complete. Make sure that the preconditions have been met, and perform the Monitor Conditions again.

Refer to Checking Monitor Status. Refer to CHECKING MONITOR STATUS .

  1. CHECK MIL Check that the Malfunction Indicator Lamp (MIL) lights up when the ignition switch is turned to ON. OK MIL lights up. NG --> See step 2 OK --> See step 10
  2. CHECK COMMUNICATION BETWEEN TECHSTREAM AND ECM Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Check the communication between the Techstream and ECM. RESULT Result Proceed to Communication is not possible A Communication is possible B B --> See step 11 A: Go to next step
  3. CHECK MIL (THROTTLE POSITION SENSOR) Disconnect the throttle with motor body assembly connector. Turn the ignition switch to ON. Check the MIL. RESULT Result Proceed to MIL does not illuminate A MIL illuminates B Reconnect the throttle with motor body assembly connector. B --> See step 12 A: Go to next step
  4. CHECK MIL (ACCELERATOR PEDAL POSITION SENSOR) Disconnect the accelerator pedal sensor assembly connector. Turn the ignition switch to ON. Check the MIL. RESULT Result Proceed to MIL does not illuminate A MIL illuminates B Reconnect the accelerator pedal position sensor connector. B --> See step 13 A: Go to next step
  5. CHECK MIL (CANISTER PUMP MODULE) Disconnect the canister pump module connector. Turn the ignition switch to ON. Check the MIL. RESULT Result Proceed to MIL does not illuminate A MIL illuminates B Reconnect the canister pump module connector. B --> See step 14 A: Go to next step
  6. CHECK MIL (CAMSHAFT POSITION SENSOR FOR INTAKE CAMSHAFT) Disconnect the camshaft position sensor for intake camshaft connector. Turn the ignition switch to ON. Check the MIL. RESULT Result Proceed to MIL does not illuminate A MIL illuminates B Reconnect the camshaft position sensor for intake camshaft connector. B --> See step 15 A: Go to next step
  7. CHECK MIL (CAMSHAFT POSITION SENSOR FOR EXHAUST CAMSHAFT) Disconnect the camshaft position sensor for exhaust camshaft connector. Turn the ignition switch to ON. Check the MIL. RESULT Result Proceed to MIL does not illuminate A MIL illuminates B Reconnect the camshaft position sensor for exhaust camshaft connector. B --> See step 16 A: Go to next step
  8. CHECK MIL (INTAKE AIR CONTROL VALVE ACTUATOR FOR TUMBLE CONTROL VALVE) Disconnect the intake air control valve actuator connector. Turn the ignition switch to ON. Check the MIL. RESULT Result Proceed to MIL does not illuminate A MIL illuminates B Reconnect the intake air control valve actuator connector. B --> See step 17 A: Go to next step
  9. CHECK HARNESS AND CONNECTOR (VC CIRCUIT) Disconnect the throttle with motor body assembly connector. Disconnect the accelerator pedal position sensor connector. Disconnect the canister pump module connector. Disconnect the camshaft position sensor for intake camshaft connector. Disconnect the camshaft position sensor for exhaust camshaft connector. Disconnect the intake air control valve actuator connector. Disconnect the ECM connectors. Measure the resistance according to the value(s) in the table below. Standard Resistance (Check for Short) Tester Connection Condition Specified Condition A55-57 (VCPA) - Body ground Always 10 kohms or higher A55-58 (VCP2) - Body ground Always 10 kohms or higher B45-72 (VCIA) - Body ground Always 10 kohms or higher B45-88 (VCTA) - Body ground Always 10 kohms or higher B45-98 (VCE1) - Body ground Always 10 kohms or higher B45-99 (VCV1) - Body ground Always 10 kohms or higher B45-113 (VCPP) - Body ground Always 10 kohms or higher Reconnect the throttle with motor body assembly connector. Reconnect the accelerator pedal position sensor connector. Reconnect the canister pump module connector. Reconnect the camshaft position sensor for intake camshaft connector. Reconnect the camshaft position sensor for exhaust camshaft connector. Reconnect the intake air control valve actuator connector. Reconnect the ECM connectors. NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 18
  10. PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE. Refer to «PROBLEM SYMPTOMS TABLE»(ref-493953-S12766938492012081000000)
  11. GO TO MIL CIRCUIT. Refer to «MIL Circuit»(ref-494125-S23000119302012081000000)
  12. REPLACE THROTTLE WITH MOTOR BODY ASSEMBLY. Refer to «REMOVAL»(ref-493956-S35247803402012081000000)
  13. REPLACE ACCELERATOR PEDAL SENSOR ASSEMBLY. Refer to «REMOVAL»(ref-493956-S42746679702012081000000)
  14. REPLACE CANISTER PUMP MODULE. Refer to «REMOVAL»(ref-494114-S14489941332012081000000)
  15. REPLACE CAMSHAFT POSITION SENSOR (FOR INTAKE CAMSHAFT). Refer to «REMOVAL»(ref-493956-S38605125322012081000000)
  16. REPLACE CAMSHAFT POSITION SENSOR (FOR EXHAUST CAMSHAFT). Refer to «REMOVAL»(ref-493956-S38605125322012081000000)
  17. REPLACE INTAKE AIR CONTROL VALVE ACTUATOR (FOR TUMBLE CONTROL VALVE). Refer to «REMOVAL»(ref-494135-S30832168692012081000000)
  18. REPLACE ECM. Refer to «REMOVAL»(ref-493956-S41779092162012081000000)
  1. PERFORM ACTIVE TEST USING TECHSTREAM (CONTROL THE FUEL PUMP/SPEED) Connect the Techstream to the DLC3. Turn the ignition switch to ON and turn the Techstream on. Enter the following menus: Powertrain / Engine / Active Test / Control the Fuel Pump/Speed. Check whether the fuel pump operating sound occurs when performing the Active Test on the Techstream. RESULT Result Proceed to Fuel pump operating sound does not occur A Fuel pump operating sound occurs B B --> See step 8 A: Go to next step
  2. INSPECT RELAY (C/OPN RELAY) Inspect the C/OPN relay. Refer to «ON-VEHICLE INSPECTION - Step 2»(ref-493956-S18003567782012081000000) . NG --> REPLACE RELAY (C/OPN RELAY) OK: Go to next step
  3. CHECK HARNESS AND CONNECTOR (C/OPN RELAY - ECM) Disconnect the ECM connector. Remove the C/OPN relay from the engine room relay block. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition A55-8 (FC) - 2 (C/OPN relay holder) Always Below 1 ohms A55-8 (FC) or 2 (C/OPN relay holder) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
  4. CHECK HARNESS AND CONNECTOR (C/OPN RELAY - IGNITION SWITCH, A/F HTR RELAY) Disconnect the ignition switch connector. Remove the C/OPN relay and A/F HTR relay from the engine room relay block. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition D27-6 (IG2) - 1 (C/OPN relay holder) Always Below 1 ohms 3 (A/F HTR relay holder) - 5 (C/OPN relay holder) Always Below 1 ohms D27-6 (IG2) or 1 (C/OPN relay holder) - Body ground Always 10 kohms or higher 3 (A/F HTR relay holder) or 5 (C/OPN relay holder) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
  5. CHECK HARNESS AND CONNECTOR (C/OPN RELAY - FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY) Remove the C/OPN relay from the engine room relay block. Disconnect the fuel suction with pump and gauge tube connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition 3 (C/OPN relay holder) - g2-4 (B) Always Below 1 ohms 3 (C/OPN relay holder) or g2-4 (B) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
  6. CHECK HARNESS AND CONNECTOR (FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY - BODY GROUND) Disconnect the fuel suction with pump and gauge tube connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition g2-5 (E) - Body ground Always Below 1 ohms NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
  7. INSPECT FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY Inspect the fuel suction with pump and gauge tube assembly. Refer to «INSPECTION»(ref-494129-S01883739502012081000000) . NG --> See step 13 OK --> See step 10
  8. READ VALUE USING TECHSTREAM (STARTER SIGNAL) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Enter the following menus: Powertrain / Engine / Data List / Starter Signal. Check the result displayed on the Techstream when the ignition switch is turned to ON and the engine is started. OK Condition Techstream Display (Starter Signal) Ignition switch ON OFF Engine start ON NG --> See step 12 OK: Go to next step
  9. READ VALUE USING TECHSTREAM (ENGINE SPEED) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Enter the following menus: Powertrain / Engine / Data List / Engine Speed. Read the value displayed on the Techstream while cranking. OK Values are displayed continuously. NG --> See step 11 OK --> See step 14
  10. REPLACE ECM. Refer to «REMOVAL»(ref-493956-S41779092162012081000000)
  11. REPAIR OR REPLACE CRANKSHAFT POSITION SENSOR CIRCUIT. Refer to «INSPECTION PROCEDURE»(ref-494127-S28784318652012081000000)
  12. REPAIR OR REPLACE STARTING SYSTEM. Refer to «Starter Signal Circuit»(ref-494125-S00087566472012081000000)
  13. REPLACE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY. Refer to «REMOVAL»(ref-494129-S42668693052012081000000)
  14. PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE. Refer to «PROBLEM SYMPTOMS TABLE»(ref-493953-S12766938492012081000000)
  1. CHECK WHETHER ENGINE STARTS Check if the engine can be cranked. RESULT Result Proceed to Engine cannot be cranked A Engine can be cranked B B --> See step 9 A: Go to next step
  2. READ VALUE USING TECHSTREAM (STARTER SIGNAL) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Enter the following menus: Powertrain / Engine / Data List / Starter Signal. Read the value displayed on the Techstream when the ignition switch is turned to ON and the engine is started. OK Condition Techstream Display (Starter Signal) Ignition switch ON OFF Engine start ON RESULT Result Proceed to NG A OK B B --> See step 6 A: Go to next step
  3. INSPECT PARK/NEUTRAL POSITION SWITCH ASSEMBLY Inspect the park/neutral position switch assembly. Refer to «INSPECTION»(ref-494121-S31037825002012081000000) . NG --> See step 14 OK: Go to next step
  4. INSPECT IGNITION SWITCH Inspect the ignition switch. Refer to «INSPECTION»(ref-494128-S09023094182012081000000) . NG --> See step 13 OK: Go to next step
  5. CHECK HARNESS AND CONNECTOR (IGNITION SWITCH - PARK/NEUTRAL POSITION SWITCH - ECM) Disconnect the ignition switch connector. Disconnect the park/neutral position switch assembly connector. Disconnect the ECM connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition D27-8 (ST2) - B3-4 (B) Always Below 1 ohms D27-8 (ST2) - B45-47 (NSW) Always Below 1 ohms D27-8 (ST2) or B3-4 (B) - Body ground Always 10 kohms or higher D27-8 (ST2) - B45-47 (NSW) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
  6. CHECK HARNESS AND CONNECTOR (PARK/NEUTRAL POSITION SWITCH -ST RELAY - ECM) Remove the ST relay from the engine room relay block. Disconnect the park/neutral position switch assembly connector. Disconnect the ECM connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition 2 (ST relay holder) - A55-48 (STA) Always Below 1 ohms 2 (ST relay holder) - B3-9 (L) Always Below 1 ohms 1 (ST relay holder) - Body ground Always Below 1 ohms 2 (ST relay holder) or A55-48 (STA) - Body ground Always 10 kohms or higher 2 (ST relay holder) or B3-9 (L) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
  7. INSPECT BATTERY Check that the battery is not depleted. Refer to «ON-VEHICLE INSPECTION»(ref-494112-S03567562432012081000000) . OK Battery is not depleted. NG --> CHARGE OR REPLACE BATTERY OK: Go to next step
  8. CHECK BATTERY TERMINAL Check that the battery terminals are not loose or corroded. OK Battery terminals are not loose or corroded. NG --> REPAIR OR REPLACE BATTERY TERMINAL OK --> See step 12
  9. READ VALUE USING TECHSTREAM (STARTER SIGNAL) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Enter the following menus: Powertrain / Engine / Data List / Starter Signal. Read the value displayed on the Techstream when the ignition switch is turned to ON and the engine is started. OK Condition Techstream Display (Starter Signal) Ignition switch ON OFF Engine start ON NG --> See step 10 OK --> See step 12
  10. CHECK HARNESS AND CONNECTOR (ECM - ST RELAY) Remove the ST relay from the engine room relay block. Disconnect the ECM connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition 2 (ST relay holder) - A55-48 (STA) Always Below 1 ohms NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 11
  11. REPLACE ECM. Refer to «REMOVAL»(ref-493956-S41779092162012081000000)
  12. PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE. Refer to «PROBLEM SYMPTOMS TABLE»(ref-493953-S12766938492012081000000)
  13. REPLACE IGNITION SWITCH. Refer to «REMOVAL»(ref-494128-S33214180292012081000000)
  14. REPLACE PARK/NEUTRAL POSITION SWITCH ASSEMBLY. Refer to «REMOVAL»(ref-494121-S24452870572012081000000)
  1. CHECK DTC OUTPUT Connect the Techstream to the DLC3. Turn the ignition switch to ON and turn the Techstream on. Enter the following menus: System Select / Health Check. Check DTCs. RESULT Result Proceed to No DTC output A DTC output B B --> GO TO DTC CHART A: Go to next step
  2. READ VALUE USING TECHSTREAM (STOP LIGHT SWITCH AND ST1) Connect the Techstream to the DLC3. Turn the ignition switch to ON and turn the Techstream on. Enter the following menus: Powertrain / Engine / Data List / Stop Light Switch and ST1. Check the Data List indication when the brake pedal is depressed and released. OK Techstream Display Condition Specified Condition Stop Light Switch Brake pedal released OFF Brake pedal depressed ON ST1 Brake pedal released OFF Brake pedal depressed ON NG --> See step 10 OK: Go to next step
  3. INSPECT BRAKE PEDAL Inspect and adjust the brake pedal. Refer to «ADJUSTMENT»(ref-494102-S25027823072012081000000) . HINT: If the stop light switch turns ON too late, the start of brake override system control may be delayed; if it turns ON too soon, brake override system control may begin too early, so conduct inspection of the brake pedal and stop light switch assembly. NG --> See step 9 OK: Go to next step
  4. READ VALUE USING TECHSTREAM (ACCELERATOR PEDAL SENSOR) Connect the Techstream to the DLC3. Turn the ignition switch to ON and turn the Techstream on. Enter the following menus: Powertrain / Engine / Data List / Accel Sens. No. 1 Volt % and Accel Sens. No. 2 Volt %. Read the value displayed on the Techstream. OK Techstream Display Condition Specified Condition Accel Sens. No. 1 Volt % Accelerator Pedal Released --> Depressed --> Released Values smoothly change following accelerator pedal operation Accel Sens. No. 2 Volt % HINT: For numerical values of Accel Sens. No. 1 Volt % and Accel Sens. No. 2 Volt %, refer to the Data List. Refer to «DATA LIST / ACTIVE TEST»(ref-493953-S07536272062012081000000) . NG --> See step 8 OK: Go to next step
  5. READ VALUE USING TECHSTREAM (VEHICLE SPEED) Connect the Techstream to the DLC3. Turn the ignition switch to ON and turn the Techstream on. Start the engine. Enter the following menus: Powertrain / Engine / Data List / Vehicle Speed. Read the value displayed on the Techstream. Standard Techstream Display Condition Specified Condition Vehicle Speed Vehicle stopped, engine running 0 km/h (0 mph) Vehicle running at constant speed between 16.1 to 64.4 km/h (10 to 40 mph) No large fluctuations when driving at a constant speed WARNING: When performing the confirmation driving pattern, obey all speed limits and traffic laws. HINT: Data can be captured relatively easily by using the snapshot function in the Data List. Confirm the data after performing the drive test. NG --> See step 7 OK: Go to next step
  6. READ VALUE USING TECHSTREAM (FR, FL, RR, RL WHEEL SPEED) Connect the Techstream to the DLC3. Turn the ignition switch to ON and turn the Techstream on. Start the engine. Enter the following menus: Chassis / ABS/VSC/TRAC / Data List / FR Wheel Speed, FL Wheel Speed, RR Wheel Speed and RL Wheel Speed. Read the value displayed on the Techstream. Standard Techstream Display Condition Specified Condition FR Wheel Speed FL Wheel Speed RR Wheel Speed RL Wheel Speed Vehicle stopped, engine running 0 km/h (0 mph) Vehicle running at constant speed between 16.1 to 64.4 km/h (10 to 40 mph) No large fluctuations when driving at a constant speed WARNING: When performing the confirmation driving pattern, obey all speed limits and traffic laws. HINT: Data can be captured relatively easily by using the snapshot function in the Data List. Confirm the data after performing the drive test. NG --> INSPECT FRONT OR REAR SPEED SENSOR OK --> END
  7. GO TO METER / GAUGE SYSTEM (SPEED SIGNAL CIRCUIT). Refer to «Speed Signal Circuit»(ref-494136-S29282588552012081000000)
  8. REPLACE ACCELERATOR PEDAL SENSOR ASSEMBLY. Refer to «REMOVAL»(ref-493956-S42746679702012081000000)
  9. REPAIR OR REPLACE BRAKE PEDAL. Refer to «REMOVAL»(ref-494102-S36088377562012081000000)
  10. INSPECT STOP LIGHT SWITCH ASSEMBLY. Refer to «INSPECTION»(ref-494137-S14512341712012081000000)