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Engine Control System (2GR-FE) (Service Information): Removal & Installation Toyota Highlander II рестайлинг

Testing & Diagnostics 64 illustrations ~5217 words

INSTALLATION

  1. INSTALL THROTTLE BODY Install a new throttle body gasket to the intake air surge tank. Install the throttle body with the 4 bolts. Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) Connect the 2 water by-pass hoses. Connect the throttle body connector and clamp.
  2. INSTALL AIR CLEANER CAP SUB-ASSEMBLY . Refer to «INSTALLATION - Step 5»(ref-422489-S16576900922011092600000)
  3. ADD ENGINE COOLANT . Refer to «REPLACEMENT - Step 5»(ref-422445-S19885031072011092600000)
  4. INSPECT FOR COOLANT LEAK . Refer to «ON-VEHICLE INSPECTION - Step 1»(ref-422491-S32516890292011092600000)
  5. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY . Refer to «INSTALLATION - Step 12»(ref-422474-S06143422362011092600000)
  6. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY . Refer to «INSTALLATION - Step 2»(ref-422473-S16839006962011092600000)
  7. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY . Refer to «INSTALLATION - Step 3»(ref-422473-S16839006962011092600000)
  8. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH . Refer to «INSTALLATION - Step 5»(ref-422473-S16839006962011092600000)
  9. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH . Refer to «INSTALLATION - Step 6»(ref-422473-S16839006962011092600000)
  10. INSTALL V-BANK COVER SUB-ASSEMBLY . Refer to «INSTALLATION - Step 102»(ref-422437-S14114071742011092600000)
  11. INSTALL NO. 1 ENGINE UNDER COVER . Refer to «INSTALLATION - Step 100»(ref-422437-S14114071742011092600000)
  12. INSTALL ENGINE UNDER COVER ASSEMBLY . Refer to «INSTALLATION - Step 101»(ref-422437-S14114071742011092600000)

Scheme 546

Scheme 546: ILLUSTRATION
Scheme 546: ILLUSTRATION

Scheme 547

Scheme 547: REMOVAL
Scheme 547: REMOVAL

Scheme 548

Scheme 548
Scheme 548

Scheme 549

Scheme 549
Scheme 549

Scheme 550

Scheme 550
Scheme 550

Scheme 551

Scheme 551
Scheme 551

Scheme 552

Scheme 552
Scheme 552
  1. REMOVE ENGINE UNDER COVER ASSEMBLY . Refer to «REMOVAL - Step 7»(ref-422437-S32620109432011092600000)
  2. REMOVE NO. 1 ENGINE UNDER COVER . Refer to «REMOVAL - Step 8»(ref-422437-S32620109432011092600000)
  3. REMOVE VACUUM HOSE SUB-ASSEMBLY Disconnect the vacuum hose sub-assembly from the air cleaner cap sub-assembly and vacuum switching valve. Remove the 2 clamps. Disconnect the vacuum hose sub-assembly from the duty vacuum switching valve and remove it.
  4. REMOVE DUTY VACUUM SWITCHING VALVE Disconnect the duty vacuum switching valve connector and the clamp. Remove the bolt. Disconnect the hose from the duty vacuum switching valve and remove the duty vacuum switching valve.

Scheme 553

Scheme 553: INSPECTION
Scheme 553: INSPECTION

Scheme 554

Scheme 554
Scheme 554
  1. INSPECT DUTY VACUUM SWITCHING VALVE (OPERATION) Check the operation of the duty vacuum switching valve when positive battery voltage is applied to its terminals. Positive battery voltage is not applied The air from pipe G is flowing out through pipes E and H. Positive battery voltage is applied The air from pipe F is flowing out through pipes E and H.
  2. INSPECT DUTY VACUUM SWITCHING VALVE (RESISTANCE) Measure the resistance according to the value(s) in the table below. Standard resistance Tester Connection Condition Specified Condition 1 - 2 20°C (68°F) 19 to 21 ohms If the resistance is not as specified, replace the duty vacuum switching valve.

Scheme 555

Scheme 555: INSTALLATION
Scheme 555: INSTALLATION

Scheme 556

Scheme 556
Scheme 556

Scheme 557

Scheme 557
Scheme 557

Scheme 558

Scheme 558
Scheme 558

Scheme 559

Scheme 559
Scheme 559
  1. INSTALL DUTY VACUUM SWITCHING VALVE Connect the vacuum hose sub-assembly to the duty vacuum switching valve. Connect the hose to the duty vacuum switching valve. Install the duty vacuum switching valve with a bolt. Torque: 4.0 N*m (41 kgf*cm, 35 in.*lbf) Connect the duty vacuum switching valve connector and clamp.
  2. INSTALL VACUUM HOSE SUB-ASSEMBLY Install the clamp of the vacuum hose sub-assembly to the front engine mounting insulator assembly. Install the 2 clamps. Connect the vacuum hose sub-assembly to the air cleaner cap sub-assembly and vacuum switching valve.
  3. INSTALL NO. 1 ENGINE UNDER COVER . Refer to «INSTALLATION - Step 100»(ref-422437-S14114071742011092600000)
  4. INSTALL ENGINE UNDER COVER ASSEMBLY . Refer to «INSTALLATION - Step 101»(ref-422437-S14114071742011092600000)

Scheme 560

Scheme 560: ILLUSTRATION
Scheme 560: ILLUSTRATION

Scheme 561

Scheme 561: ILLUSTRATION
Scheme 561: ILLUSTRATION

Scheme 562

Scheme 562: ILLUSTRATION
Scheme 562: ILLUSTRATION

Scheme 563

Scheme 563: ILLUSTRATION
Scheme 563: ILLUSTRATION

Scheme 564

Scheme 564: ILLUSTRATION
Scheme 564: ILLUSTRATION

REMOVAL

Note. Before removing the tire pressure warning ECU, read the registered transmitter IDs of all wheels and write them down to use for re-registration of transmitter IDs, refer to REGISTRATION .

Scheme 565

Scheme 565: REMOVAL
Scheme 565: REMOVAL

Scheme 566

Scheme 566
Scheme 566

Scheme 567

Scheme 567
Scheme 567

Scheme 568

Scheme 568
Scheme 568
  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL WARNING: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation. NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected, refer to «INITIALIZATION»(ref-422289-S16028026952011092600000) .
  2. REMOVE FRONT DOOR SCUFF PLATE RH Refer to «REMOVAL - Step 19»(ref-422477-S33309193032011092600000)
  3. REMOVE COWL SIDE TRIM SUB-ASSEMBLY RH Refer to «REMOVAL - Step 20»(ref-422477-S33309193032011092600000)
  4. REMOVE NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY . Refer to «REMOVAL - Step 25»(ref-422477-S33309193032011092600000)
  5. REMOVE LOWER INSTRUMENT PANEL SUB-ASSEMBLY . Refer to «REMOVAL - Step 26»(ref-422477-S33309193032011092600000)
  6. REMOVE CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) (w/ Smart Key System) . Refer to «REMOVAL - Step 5»(ref-422494-S10576082292011092600000)
  7. REMOVE ECM Disconnect the 6 ECM connectors. Disconnect the tire pressure warning ECU connector and remove the nut and tire pressure warning ECU. Separate the 2 wire harness clamps. Remove the 2 nuts, bolt and ECM with the ECM brackets. Remove the 4 screws and 2 ECM brackets from the ECM.
  1. INSTALL ECM Install the 2 ECM brackets to the ECM with the 4 screws. Install the ECM with the ECM brackets with the bolt and 2 nuts. Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf) Install the 2 wire harness clamps. Install the tire pressure warning ECU with the nut and connect the tire pressure warning ECU connector. Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf) Connect the 6 ECM connectors.
  2. INSTALL CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) (w/ Smart Key System) . Refer to «INSTALLATION - Step 1»(ref-422494-S29757144442011092600000)
  3. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY . Refer to «INSTALLATION - Step 23»(ref-422477-S20094097602011092600000)
  4. INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY . Refer to «INSTALLATION - Step 24»(ref-422477-S20094097602011092600000)
  5. INSTALL COWL SIDE TRIM SUB-ASSEMBLY RH Refer to «INSTALLATION - Step 29»(ref-422477-S20094097602011092600000)
  6. INSTALL FRONT DOOR SCUFF PLATE RH Refer to «INSTALLATION - Step 30»(ref-422477-S20094097602011092600000)
  7. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected, refer to «INITIALIZATION»(ref-422289-S16028026952011092600000) .
  8. REGISTER TRANSMITTER ID NOTE: If the tire pressure warning ECU is replaced, register the transmitter ID, refer to «REGISTRATION»(ref-422303-S29748758752011092600000) .
  9. INSPECT TIRE PRESSURE WARNING SYSTEM NOTE: If the tire pressure warning ECU is replaced, inspect the tire pressure warning system, refer to «TEST MODE PROCEDURE»(ref-422303-S24672984772011092600000) .
  10. INITIALIZE TIRE PRESSURE WARNING SYSTEM NOTE: Be sure to register the transmitter IDs of all tires in the ECU before initialization. Be sure to inflate all tires to the proper inflation pressure before initialization. HINT: Refer to «INITIALIZATION»(ref-422303-S04431004032011092600000)
  11. REGISTER IMMOBILISER COMMUNICATION ID NOTE: If the ECM is replaced, register the ECU communication ID for the immobiliser system, refer to «REGISTRATION»(ref-422298-S03991542592011092600000) w/ Smart Key System, refer to «REGISTRATION»(ref-422299-S18826597582011092600000) w/o Smart Key System).
  12. PERFORM INITIALIZATION NOTE: If the ECM is replaced, perform RESET MEMORY (AT initialization), refer to «INITIALIZATION»(ref-422296-S17226167862011092600000) .

Scheme 569

Scheme 569: ILLUSTRATION
Scheme 569: ILLUSTRATION
  1. INSTALL ACCELERATOR PEDAL ASSEMBLY NOTE: Avoid physical shock to the accelerator pedal assembly. Do not disassemble the accelerator pedal assembly. Install the accelerator pedal assembly with the 2 nuts. Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) Connect the accelerator pedal assembly connector.

Scheme 570

Scheme 570: ILLUSTRATION
Scheme 570: ILLUSTRATION
  1. INSTALL MASS AIR FLOW METER Install the mass air flow meter with the 2 screws. Connect the mass air flow meter connector.

Scheme 571

Scheme 571: ILLUSTRATION
Scheme 571: ILLUSTRATION

Scheme 572

Scheme 572: REMOVAL
Scheme 572: REMOVAL

Scheme 573

Scheme 573
Scheme 573

Scheme 574

Scheme 574
Scheme 574

Scheme 575

Scheme 575
Scheme 575
  1. REMOVE ENGINE UNDER COVER ASSEMBLY . Refer to «REMOVAL - Step 7»(ref-422437-S32620109432011092600000)
  2. REMOVE NO. 1 ENGINE UNDER COVER . Refer to «REMOVAL - Step 8»(ref-422437-S32620109432011092600000)
  3. DRAIN ENGINE COOLANT . Refer to «REPLACEMENT - Step 4»(ref-422445-S19885031072011092600000)
  4. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH . Refer to «REMOVAL - Step 1»(ref-422473-S15978130332011092600000)
  5. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH . Refer to «REMOVAL - Step 2»(ref-422473-S15978130332011092600000)
  6. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY . Refer to «REMOVAL - Step 4»(ref-422473-S15978130332011092600000)
  7. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY . Refer to «REMOVAL - Step 5»(ref-422473-S15978130332011092600000)
  8. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY . Refer to «REMOVAL - Step 8»(ref-422474-S07269923612011092600000)
  9. REMOVE V-BANK COVER SUB-ASSEMBLY . Refer to «REMOVAL - Step 25»(ref-422437-S32620109432011092600000)
  10. REMOVE AIR CLEANER CAP SUB-ASSEMBLY . Refer to «REMOVAL - Step 5»(ref-422489-S26254324772011092600000)
  11. DISCONNECT ENGINE ROOM MAIN WIRE . Refer to «REMOVAL - Step 12»(ref-422489-S29943305582011092600000)
  12. REMOVE NO. 1 SURGE TANK STAY . Refer to «REMOVAL - Step 14»(ref-422489-S29943305582011092600000)
  13. REMOVE THROTTLE BODY BRACKET . Refer to «REMOVAL - Step 13»(ref-422489-S29943305582011092600000)
  14. REMOVE INTAKE AIR SURGE TANK ASSEMBLY . Refer to «REMOVAL - Step 15»(ref-422489-S29943305582011092600000)
  15. SEPARATE HARNESS PROTECTOR See step 15
  16. REMOVE VVT SENSOR (for Bank 1) Intake side: Remove the bolt and VVT sensor. Exhaust side: Remove the bolt and VVT sensor.
  17. REMOVE VVT SENSOR (for Bank 2) Intake side: Remove the bolt and VVT sensor. Exhaust side: Remove the bolt and VVT sensor.
  1. INSTALL VVT SENSOR (for Bank 2) Exhaust side: Install the VVT sensor with the bolt. Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) Intake side: Install the VVT sensor with the bolt. Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
  2. INSTALL VVT SENSOR (for Bank 1) Exhaust side: Install the VVT sensor with the bolt. Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) Intake side: Install the VVT sensor with the bolt. Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
  3. INSTALL HARNESS PROTECTOR See step 3
  4. TEMPORARILY INSTALL NO. 1 SURGE TANK STAY . Refer to «INSTALLATION - Step 5»(ref-422489-S33895535202011092600000)
  5. TEMPORARILY INSTALL THROTTLE BODY BRACKET . Refer to «INSTALLATION - Step 6»(ref-422489-S33895535202011092600000)
  6. INSTALL INTAKE AIR SURGE TANK ASSEMBLY . Refer to «INSTALLATION - Step 7»(ref-422489-S33895535202011092600000)
  7. FULLY TIGHTEN NO. 1 SURGE TANK STAY . Refer to «INSTALLATION - Step 8»(ref-422489-S33895535202011092600000)
  8. FULLY TIGHTEN THROTTLE BODY BRACKET . Refer to «INSTALLATION - Step 9»(ref-422489-S33895535202011092600000)
  9. CONNECT ENGINE ROOM MAIN WIRE . Refer to «INSTALLATION - Step 10»(ref-422489-S33895535202011092600000)
  10. INSTALL AIR CLEANER CAP SUB-ASSEMBLY . Refer to «INSTALLATION - Step 5»(ref-422489-S16576900922011092600000)
  11. ADD ENGINE COOLANT . Refer to «REPLACEMENT - Step 5»(ref-422445-S19885031072011092600000)
  12. INSPECT FOR COOLANT LEAK . Refer to «ON-VEHICLE INSPECTION - Step 1»(ref-422491-S32516890292011092600000)
  13. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY . Refer to «INSTALLATION - Step 12»(ref-422474-S06143422362011092600000)
  14. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY . Refer to «INSTALLATION - Step 2»(ref-422473-S16839006962011092600000)
  15. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY . Refer to «INSTALLATION - Step 3»(ref-422473-S16839006962011092600000)
  16. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH . Refer to «INSTALLATION - Step 5»(ref-422473-S16839006962011092600000)
  17. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH . Refer to «INSTALLATION - Step 6»(ref-422473-S16839006962011092600000)
  18. INSTALL V-BANK COVER SUB-ASSEMBLY . Refer to «INSTALLATION - Step 102»(ref-422437-S14114071742011092600000)
  19. INSTALL NO. 1 ENGINE UNDER COVER . Refer to «INSTALLATION - Step 100»(ref-422437-S14114071742011092600000)
  20. INSTALL ENGINE UNDER COVER ASSEMBLY . Refer to «INSTALLATION - Step 101»(ref-422437-S14114071742011092600000)

Scheme 576

Scheme 576: ILLUSTRATION
Scheme 576: ILLUSTRATION

Scheme 577

Scheme 577: REMOVAL
Scheme 577: REMOVAL
  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM . Refer to «REPLACEMENT - Step 1»(ref-422495-S15247905802011092600000)
  2. REMOVE V-BANK COVER SUB-ASSEMBLY . Refer to «REMOVAL - Step 25»(ref-422437-S32620109432011092600000)
  3. REMOVE ENGINE UNDER COVER ASSEMBLY . Refer to «REMOVAL - Step 7»(ref-422437-S32620109432011092600000)
  4. REMOVE NO. 1 ENGINE UNDER COVER . Refer to «REMOVAL - Step 8»(ref-422437-S32620109432011092600000)
  5. DRAIN ENGINE COOLANT . Refer to «REPLACEMENT - Step 4»(ref-422445-S19885031072011092600000)
  6. REMOVE COOL AIR INTAKE DUCT SEAL . Refer to «REMOVAL - Step 1»(ref-422489-S26254324772011092600000)
  7. REMOVE BATTERY . Refer to «REMOVAL - Step 2»(ref-422489-S26254324772011092600000)
  8. REMOVE NO. 2 AIR CLEANER INLET . Refer to «REMOVAL - Step 3»(ref-422489-S26254324772011092600000)
  9. REMOVE NO. 1 AIR CLEANER INLET . Refer to «REMOVAL - Step 4»(ref-422489-S26254324772011092600000)
  10. DISCONNECT NO. 1 RADIATOR HOSE . Refer to «REMOVAL - Step 9»(ref-422445-S04885898942011092600000)
  11. DISCONNECT NO. 2 RADIATOR HOSE . Refer to «REMOVAL - Step 10»(ref-422445-S04885898942011092600000)
  12. DISCONNECT OIL COOLER HOSE . Refer to «REMOVAL - Step 11»(ref-422445-S04885898942011092600000)
  13. DISCONNECT COOLING FAN ECU CONNECTOR . Refer to «REMOVAL - Step 12»(ref-422445-S04885898942011092600000)
  14. REMOVE RADIATOR GRILLE SUB-ASSEMBLY . Refer to «REMOVAL - Step 2»(ref-422492-S39273527562011092600000)
  15. REMOVE HOOD LOCK ASSEMBLY (w/o Engine Hood Courtesy Switch) . Refer to «REMOVAL - Step 5»(ref-422493-S32170806082011092600000)
  16. REMOVE HOOD LOCK ASSEMBLY (w/ Engine Hood Courtesy Switch) . Refer to «REMOVAL - Step 6»(ref-422493-S32170806082011092600000)
  17. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY . Refer to «REMOVAL - Step 16»(ref-422445-S04885898942011092600000)
  18. SEPARATE COOLER CONDENSER ASSEMBLY . Refer to «REMOVAL - Step 17»(ref-422445-S04885898942011092600000)
  19. REMOVE RADIATOR ASSEMBLY AND FAN ASSEMBLY WITH MOTOR . Refer to «REMOVAL - Step 18»(ref-422445-S04885898942011092600000)
  20. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY . Refer to «REMOVAL - Step 4»(ref-422495-S28287665642011092600000)
  21. DISCONNECT SUCTION HOSE SUB-ASSEMBLY . Refer to «REMOVAL - Step 5»(ref-422495-S28287665642011092600000)
  22. REMOVE COMPRESSOR AND MAGNETIC CLUTCH . Refer to «REMOVAL - Step 6»(ref-422495-S28287665642011092600000)
  23. REMOVE CRANKSHAFT POSITION SENSOR Disconnect the crankshaft position sensor connector. Remove the bolt and crankshaft position sensor.

Scheme 578

Scheme 578: INSPECTION
Scheme 578: INSPECTION
  1. INSPECT CRANKSHAFT POSITION SENSOR Measure the resistance according to the value(s) in the table below. Standard resistance Temperature Specified Condition Cold 1630 to 2740 ohms Hot 2065 to 3225 ohms NOTE: "Cold" and "Hot" mean the temperature of the coils themselves. "Cold" is from -10°C (14°F) to 50°C (122°F) and "Hot" is from 50°C (122°F) to 100°C (212°F). If the resistance is not as specified, replace the crankshaft position sensor.
  1. INSTALL CRANKSHAFT POSITION SENSOR Apply a light coat of engine oil to the O-ring on the crankshaft position sensor. Install the crankshaft position sensor with the bolt. Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) Connect the crankshaft position sensor connector.
  2. TEMPORARILY TIGHTEN COMPRESSOR AND MAGNETIC CLUTCH . Refer to «INSTALLATION - Step 1»(ref-422495-S00396986572011092600000)
  3. INSTALL COMPRESSOR AND MAGNETIC CLUTCH . Refer to «INSTALLATION - Step 2»(ref-422495-S00396986572011092600000)
  4. CONNECT SUCTION HOSE SUB-ASSEMBLY . Refer to «INSTALLATION - Step 3»(ref-422495-S00396986572011092600000)
  5. CONNECT DISCHARGE HOSE SUB-ASSEMBLY . Refer to «INSTALLATION - Step 4»(ref-422495-S00396986572011092600000)
  6. INSTALL RADIATOR ASSEMBLY AND FAN ASSEMBLY WITH MOTOR . Refer to «INSTALLATION - Step 4»(ref-422445-S15263924652011092600000)
  7. INSTALL COOLER CONDENSER ASSEMBLY . Refer to «INSTALLATION - Step 5»(ref-422445-S15263924652011092600000)
  8. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY . Refer to «INSTALLATION - Step 6»(ref-422445-S15263924652011092600000)
  9. INSTALL HOOD LOCK ASSEMBLY (w/ Engine Hood Courtesy Switch) . Refer to «INSTALLATION - Step 3»(ref-422493-S37734426362011092600000)
  10. INSTALL HOOD LOCK ASSEMBLY (w/o Engine Hood Courtesy Switch) . Refer to «INSTALLATION - Step 2»(ref-422493-S37734426362011092600000)
  11. INSTALL RADIATOR GRILLE SUB-ASSEMBLY . Refer to «INSTALLATION - Step 2»(ref-422492-S26859684032011092600000)
  12. CONNECT COOLING FAN ECU CONNECTOR . Refer to «INSTALLATION - Step 10»(ref-422445-S15263924652011092600000)
  13. CONNECT OIL COOLER HOSE . Refer to «INSTALLATION - Step 11»(ref-422445-S15263924652011092600000)
  14. CONNECT NO. 2 RADIATOR HOSE . Refer to «INSTALLATION - Step 12»(ref-422445-S15263924652011092600000)
  15. CONNECT NO. 1 RADIATOR HOSE . Refer to «INSTALLATION - Step 13»(ref-422445-S15263924652011092600000)
  16. INSTALL NO. 1 AIR CLEANER INLET . Refer to «INSTALLATION - Step 6»(ref-422489-S16576900922011092600000)
  17. INSTALL NO. 2 AIR CLEANER INLET . Refer to «INSTALLATION - Step 7»(ref-422489-S16576900922011092600000)
  18. INSTALL BATTERY . Refer to «INSTALLATION - Step 8»(ref-422489-S16576900922011092600000)
  19. INSTALL COOL AIR INTAKE DUCT SEAL . Refer to «INSTALLATION - Step 9»(ref-422489-S16576900922011092600000)
  20. CHARGE WITH REFRIGERANT . Refer to «REPLACEMENT - Step 2»(ref-422495-S15247905802011092600000)
  21. ADD ENGINE COOLANT . Refer to «REPLACEMENT - Step 5»(ref-422445-S19885031072011092600000)
  22. INSPECT FOR COOLANT LEAK . Refer to «ON-VEHICLE INSPECTION - Step 1»(ref-422491-S32516890292011092600000)
  23. INSPECT AUTOMATIC TRANSAXLE FLUID HINT: Refer to «ON-VEHICLE INSPECTION - Step 1»(ref-422434-S00379185902011092600000)
  24. INSPECT FOR OIL LEAK
  25. WARM UP ENGINE . Refer to «REPLACEMENT - Step 3»(ref-422495-S15247905802011092600000)
  26. INSPECT FOR REFRIGERANT LEAK . Refer to «REPLACEMENT - Step 4»(ref-422495-S15247905802011092600000)
  27. INSTALL NO. 1 ENGINE UNDER COVER . Refer to «INSTALLATION - Step 100»(ref-422437-S14114071742011092600000)
  28. INSTALL ENGINE UNDER COVER ASSEMBLY . Refer to «INSTALLATION - Step 101»(ref-422437-S14114071742011092600000)
  29. INSTALL V-BANK COVER SUB-ASSEMBLY . Refer to «INSTALLATION - Step 102»(ref-422437-S14114071742011092600000)

Scheme 579

Scheme 579: ILLUSTRATION
Scheme 579: ILLUSTRATION

Scheme 580

Scheme 580: ILLUSTRATION
Scheme 580: ILLUSTRATION

Scheme 581

Scheme 581: REMOVAL
Scheme 581: REMOVAL
  1. REMOVE V-BANK COVER SUB-ASSEMBLY . Refer to «REMOVAL - Step 25»(ref-422437-S32620109432011092600000)
  2. REMOVE ENGINE UNDER COVER ASSEMBLY . Refer to «REMOVAL - Step 7»(ref-422437-S32620109432011092600000)
  3. REMOVE NO. 1 ENGINE UNDER COVER . Refer to «REMOVAL - Step 8»(ref-422437-S32620109432011092600000)
  4. DRAIN ENGINE COOLANT . Refer to «REPLACEMENT - Step 4»(ref-422445-S19885031072011092600000)
  5. REMOVE COOL AIR INTAKE DUCT SEAL . Refer to «REMOVAL - Step 1»(ref-422489-S26254324772011092600000)
  6. REMOVE BATTERY . Refer to «REMOVAL - Step 2»(ref-422489-S26254324772011092600000)
  7. REMOVE NO. 2 AIR CLEANER INLET . Refer to «REMOVAL - Step 3»(ref-422489-S26254324772011092600000)
  8. REMOVE NO. 1 AIR CLEANER INLET . Refer to «REMOVAL - Step 4»(ref-422489-S26254324772011092600000)
  9. REMOVE AIR CLEANER CAP SUB-ASSEMBLY . Refer to «REMOVAL - Step 5»(ref-422489-S26254324772011092600000)
  10. REMOVE AIR CLEANER CASE SUB-ASSEMBLY . Refer to «REMOVAL - Step 6»(ref-422489-S26254324772011092600000)
  11. REMOVE ENGINE COOLANT TEMPERATURE SENSOR Disconnect the engine coolant temperature sensor connector. Remove the engine coolant temperature sensor and gasket.

Scheme 582

Scheme 582: INSPECTION
Scheme 582: INSPECTION
  1. INSPECT ENGINE COOLANT TEMPERATURE SENSOR Measure the resistance according to the value(s) in the table below. Standard resistance Tester Connection Condition Specified Condition 1 - 2 20°C (68°F) 2.32 to 2.59 kohms 80°C (176°F) 0.310 to 0.326 kohms If the result is not as specified, replace the engine coolant temperature sensor. NOTE: When checking the engine coolant temperature sensor in water, do not allow water to go into the terminals. After checking, dry the engine coolant temperature sensor.
  1. INSTALL ENGINE COOLANT TEMPERATURE SENSOR Install a new gasket onto the engine coolant temperature sensor. Install the engine coolant temperature sensor. Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) Connect the engine coolant temperature sensor connector.
  2. INSTALL AIR CLEANER CASE SUB-ASSEMBLY . Refer to «INSTALLATION - Step 4»(ref-422489-S16576900922011092600000)
  3. INSTALL AIR CLEANER CAP SUB-ASSEMBLY . Refer to «INSTALLATION - Step 5»(ref-422489-S16576900922011092600000)
  4. INSTALL NO. 1 AIR CLEANER INLET . Refer to «INSTALLATION - Step 6»(ref-422489-S16576900922011092600000)
  5. INSTALL NO. 2 AIR CLEANER INLET . Refer to «INSTALLATION - Step 7»(ref-422489-S16576900922011092600000)
  6. INSTALL BATTERY . Refer to «INSTALLATION - Step 8»(ref-422489-S16576900922011092600000)
  7. INSTALL COOL AIR INTAKE DUCT SEAL . Refer to «INSTALLATION - Step 9»(ref-422489-S16576900922011092600000)
  8. ADD ENGINE COOLANT . Refer to «REPLACEMENT - Step 5»(ref-422445-S19885031072011092600000)
  9. INSPECT FOR COOLANT LEAK . Refer to «ON-VEHICLE INSPECTION - Step 1»(ref-422491-S32516890292011092600000)
  10. INSTALL NO. 1 ENGINE UNDER COVER . Refer to «INSTALLATION - Step 100»(ref-422437-S14114071742011092600000)
  11. INSTALL ENGINE UNDER COVER ASSEMBLY . Refer to «INSTALLATION - Step 101»(ref-422437-S14114071742011092600000)
  12. INSTALL V-BANK COVER SUB-ASSEMBLY . Refer to «INSTALLATION - Step 102»(ref-422437-S14114071742011092600000)

Scheme 583

Scheme 583: ILLUSTRATION
Scheme 583: ILLUSTRATION

Scheme 584

Scheme 584: REMOVAL
Scheme 584: REMOVAL
  1. REMOVE ENGINE UNDER COVER ASSEMBLY . Refer to «REMOVAL - Step 7»(ref-422437-S32620109432011092600000)
  2. REMOVE NO. 1 ENGINE UNDER COVER . Refer to «REMOVAL - Step 8»(ref-422437-S32620109432011092600000)
  3. DRAIN ENGINE COOLANT . Refer to «REPLACEMENT - Step 4»(ref-422445-S19885031072011092600000)
  4. DISCHARGE FUEL SYSTEM PRESSURE . Refer to «REMOVAL - Step 1»(ref-422481-S18883835472011092600000)
  5. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH . Refer to «REMOVAL - Step 1»(ref-422473-S15978130332011092600000)
  6. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH . Refer to «REMOVAL - Step 2»(ref-422473-S15978130332011092600000)
  7. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY . Refer to «REMOVAL - Step 4»(ref-422473-S15978130332011092600000)
  8. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY . Refer to «REMOVAL - Step 5»(ref-422473-S15978130332011092600000)
  9. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY . Refer to «REMOVAL - Step 8»(ref-422474-S07269923612011092600000)
  10. REMOVE V-BANK COVER SUB-ASSEMBLY . Refer to «REMOVAL - Step 25»(ref-422437-S32620109432011092600000)
  11. REMOVE AIR CLEANER CAP SUB-ASSEMBLY . Refer to «REMOVAL - Step 5»(ref-422489-S26254324772011092600000)
  12. DISCONNECT ENGINE ROOM MAIN WIRE . Refer to «REMOVAL - Step 12»(ref-422489-S29943305582011092600000)
  13. REMOVE THROTTLE BODY BRACKET . Refer to «REMOVAL - Step 13»(ref-422489-S29943305582011092600000)
  14. REMOVE NO. 1 SURGE TANK STAY . Refer to «REMOVAL - Step 14»(ref-422489-S29943305582011092600000)
  15. REMOVE INTAKE AIR SURGE TANK ASSEMBLY . Refer to «REMOVAL - Step 15»(ref-422489-S29943305582011092600000)
  16. REMOVE NO. 2 ENGINE MOUNTING STAY RH . Refer to «REMOVAL - Step 16»(ref-422489-S29943305582011092600000)
  17. DISCONNECT FUEL MAIN TUBE . Refer to «REMOVAL - Step 17»(ref-422489-S29943305582011092600000)
  18. REMOVE INTAKE MANIFOLD . Refer to «REMOVAL - Step 19»(ref-422489-S29943305582011092600000)
  19. REMOVE KNOCK CONTROL SENSOR Disconnect the 2 knock control sensor connectors. Remove the 2 bolts and then remove the 2 knock control sensors.

Scheme 585

Scheme 585: INSPECTION
Scheme 585: INSPECTION
  1. INSPECT KNOCK CONTROL SENSOR Measure the resistance according to the value(s) in the table below. Standard resistance Tester Connection Condition Specified Condition 1 - 2 25°C (77°F) 120 to 280 kohms If the result is not as specified, replace the knock control sensor.

Scheme 586

Scheme 586: INSTALLATION
Scheme 586: INSTALLATION
  1. INSTALL KNOCK CONTROL SENSOR Install the 2 knock control sensors with the 2 bolts as shown in the illustration. Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) Connect the 2 knock control sensor connectors.
  2. INSTALL INTAKE MANIFOLD . Refer to «INSTALLATION - Step 1»(ref-422489-S33895535202011092600000)
  3. INSTALL NO. 2 ENGINE MOUNTING STAY RH . Refer to «INSTALLATION - Step 2»(ref-422489-S33895535202011092600000)
  4. CONNECT FUEL MAIN TUBE . Refer to «INSTALLATION - Step 4»(ref-422489-S33895535202011092600000)
  5. TEMPORARILY INSTALL NO. 1 SURGE TANK STAY . Refer to «INSTALLATION - Step 5»(ref-422489-S33895535202011092600000)
  6. TEMPORARILY INSTALL THROTTLE BODY BRACKET . Refer to «INSTALLATION - Step 6»(ref-422489-S33895535202011092600000)
  7. INSTALL INTAKE AIR SURGE TANK ASSEMBLY . Refer to «INSTALLATION - Step 7»(ref-422489-S33895535202011092600000)
  8. FULLY TIGHTEN NO. 1 SURGE TANK STAY . Refer to «INSTALLATION - Step 8»(ref-422489-S33895535202011092600000)
  9. FULLY TIGHTEN THROTTLE BODY BRACKET . Refer to «INSTALLATION - Step 9»(ref-422489-S33895535202011092600000)
  10. CONNECT ENGINE ROOM WIRE . Refer to «INSTALLATION - Step 10»(ref-422489-S33895535202011092600000)
  11. INSTALL AIR CLEANER CAP SUB-ASSEMBLY . Refer to «INSTALLATION - Step 5»(ref-422489-S16576900922011092600000)
  12. ADD ENGINE COOLANT . Refer to «REPLACEMENT - Step 5»(ref-422445-S19885031072011092600000)
  13. INSPECT FOR COOLANT LEAK . Refer to «ON-VEHICLE INSPECTION - Step 1»(ref-422491-S32516890292011092600000)
  14. INSPECT FOR FUEL LEAK . Refer to «ON-VEHICLE INSPECTION - Step 1»(ref-422479-S20024023842011092600000)
  15. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY . Refer to «INSTALLATION - Step 12»(ref-422474-S06143422362011092600000)
  16. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY . Refer to «INSTALLATION - Step 2»(ref-422473-S16839006962011092600000)
  17. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY . Refer to «INSTALLATION - Step 3»(ref-422473-S16839006962011092600000)
  18. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH . Refer to «INSTALLATION - Step 5»(ref-422473-S16839006962011092600000)
  19. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH . Refer to «INSTALLATION - Step 6»(ref-422473-S16839006962011092600000)
  20. INSTALL NO. 1 ENGINE UNDER COVER . Refer to «INSTALLATION - Step 100»(ref-422437-S14114071742011092600000)
  21. INSTALL ENGINE UNDER COVER ASSEMBLY . Refer to «INSTALLATION - Step 101»(ref-422437-S14114071742011092600000)
  22. INSTALL V-BANK COVER SUB-ASSEMBLY . Refer to «INSTALLATION - Step 102»(ref-422437-S14114071742011092600000)

Scheme 587

Scheme 587: ILLUSTRATION
Scheme 587: ILLUSTRATION

Scheme 588

Scheme 588: ILLUSTRATION
Scheme 588: ILLUSTRATION

Scheme 589

Scheme 589: ILLUSTRATION
Scheme 589: ILLUSTRATION

Scheme 590

Scheme 590: REMOVAL
Scheme 590: REMOVAL

Scheme 591

Scheme 591
Scheme 591

Scheme 592

Scheme 592
Scheme 592
  1. REMOVE AIR FUEL RATIO SENSOR (for Bank 2 Sensor 1) Disconnect the air fuel ratio sensor connector and remove the clamp. Using SST, remove the sensor from the exhaust manifold sub-assembly LH. SST: 09224-00010
  2. REMOVE ENGINE UNDER COVER ASSEMBLY . Refer to «REMOVAL - Step 7»(ref-422437-S32620109432011092600000)
  3. REMOVE NO. 1 ENGINE UNDER COVER . Refer to «REMOVAL - Step 8»(ref-422437-S32620109432011092600000)
  4. REMOVE NO. 2 ENGINE UNDER COVER . Refer to «REMOVAL - Step 9»(ref-422437-S32620109432011092600000)
  5. REMOVE FRONT FLOOR COVER LH See step 4
  6. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for 4WD) . Refer to «REMOVAL - Step 1»(ref-422293-S07718837782011092600000)
  7. REMOVE TAIL EXHAUST PIPE ASSEMBLY . Refer to «REMOVAL - Step 4»(ref-422487-S16397443352011092600000)
  8. REMOVE CENTER EXHAUST PIPE ASSEMBLY . Refer to «REMOVAL - Step 6»(ref-422487-S16397443352011092600000)
  9. REMOVE FRONT NO. 3 EXHAUST PIPE SUB-ASSEMBLY . Refer to «REMOVAL - Step 7»(ref-422487-S16397443352011092600000)
  10. REMOVE MANIFOLD STAY . Refer to «REMOVAL - Step 19»(ref-422487-S10791659082011092600000)
  11. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH . Refer to «REMOVAL - Step 20»(ref-422487-S10791659082011092600000)
  12. REMOVE AIR FUEL RATIO SENSOR (for Bank 1 Sensor 1) Using SST, remove the air fuel ratio sensor from the exhaust manifold sub-assembly RH. SST: 09224-00010

Scheme 593

Scheme 593: INSPECTION
Scheme 593: INSPECTION
  1. INSPECT AIR FUEL RATIO SENSOR Measure the resistance according to the value(s) in the table below. Standard resistance BANK 1 Tester Connection Condition Specified Condition 1 (HA1A) - 2 (+B) 20°C (68°F) 1.6 to 3.2 ohms 1 (HA1A) - 4 (A1A-) Always 10 kohms or higher BANK 2 Tester Connection Condition Specified Condition 1 (HA2A) - 2 (+B) 20°C (68°F) 1.6 to 3.2 ohms 1 (HA2A) - 4 (A2A-) Always 10 kohms or higher If the result is not as specified, replace the air fuel ratio sensor.
  1. INSTALL AIR FUEL RATIO SENSOR NO. 2 (for Bank 1 Sensor 1) Using SST, install the air fuel ratio sensor to the exhaust manifold sub-assembly RH. SST: 09224-00010 Torque: 40 N*m (408 kgf*cm, 30 ft.*lbf) for use with SST Torque: 44 N*m (449 kgf*cm, 32 ft.*lbf) for use without SST HINT: Use a torque wrench with a fulcrum length of 30 cm (11.81 in.). Make sure that SST and the wrench are connected in a straight line.
  2. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH . Refer to «INSTALLATION - Step 2»(ref-422487-S17061749152011092600000)
  3. INSTALL MANIFOLD STAY . Refer to «INSTALLATION - Step 3»(ref-422487-S17061749152011092600000)
  4. INSTALL FRONT NO. 3 EXHAUST PIPE SUB-ASSEMBLY . Refer to «INSTALLATION - Step 4»(ref-422487-S29134180982011092600000)
  5. INSTALL CENTER EXHAUST PIPE ASSEMBLY . Refer to «INSTALLATION - Step 5»(ref-422487-S29134180982011092600000)
  6. INSTALL TAIL EXHAUST PIPE ASSEMBLY . Refer to «INSTALLATION - Step 7»(ref-422487-S29134180982011092600000)
  7. TEMPORARILY TIGHTEN PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for 4WD) . Refer to «INSTALLATION - Step 1»(ref-422293-S33188802022011092600000)
  8. FULLY TIGHTEN PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for 4WD) . Refer to «INSTALLATION - Step 2»(ref-422293-S33188802022011092600000)
  9. INSTALL AIR FUEL RATIO SENSOR (for Bank 2 Sensor 1) Using SST, install the air fuel ratio sensor to the exhaust manifold sub-assembly LH. SST: 09224-00010 Torque: 40 N*m (408 kgf*cm, 30 ft.*lbf) for use with SST Torque: 44 N*m (449 kgf*cm, 32 ft.*lbf) for use without SST HINT: Use a torque wrench with a fulcrum length of 30 cm (11.81 in.). Make sure that SST and the wrench are connected in a straight line. Connect the air fuel ratio sensor connector and install the clamp.
  10. INSPECT FOR EXHAUST GAS LEAK . Refer to «INSTALLATION - Step 8»(ref-422487-S29134180982011092600000)
  11. INSPECT AND ADJUST TRANSFER OIL (for 4WD) HINT: Refer to «ON-VEHICLE INSPECTION»(ref-422496-S17110247182011092600000)
  12. INSTALL FRONT FLOOR COVER LH See step 11
  13. INSTALL NO. 2 ENGINE UNDER COVER . Refer to «INSTALLATION - Step 99»(ref-422437-S14114071742011092600000)
  14. INSTALL NO. 1 ENGINE UNDER COVER . Refer to «INSTALLATION - Step 100»(ref-422437-S14114071742011092600000)
  15. INSTALL ENGINE UNDER COVER ASSEMBLY . Refer to «INSTALLATION - Step 101»(ref-422437-S14114071742011092600000)

Scheme 594

Scheme 594: ILLUSTRATION
Scheme 594: ILLUSTRATION

Scheme 595

Scheme 595: REMOVAL
Scheme 595: REMOVAL

Scheme 596

Scheme 596
Scheme 596

Scheme 597

Scheme 597
Scheme 597
  1. REMOVE ENGINE UNDER COVER ASSEMBLY . Refer to «REMOVAL - Step 7»(ref-422437-S32620109432011092600000)
  2. REMOVE NO. 1 ENGINE UNDER COVER . Refer to «REMOVAL - Step 8»(ref-422437-S32620109432011092600000)
  3. REMOVE NO. 2 ENGINE UNDER COVER . Refer to «REMOVAL - Step 9»(ref-422437-S32620109432011092600000)
  4. REMOVE FRONT FLOOR COVER LH Remove the 3 clamps, 6 bolts and front floor cover LH.
  5. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for 4WD) . Refer to «REMOVAL - Step 1»(ref-422293-S07718837782011092600000)
  6. REMOVE TAIL EXHAUST PIPE ASSEMBLY . Refer to «REMOVAL - Step 4»(ref-422487-S16397443352011092600000)
  7. REMOVE CENTER EXHAUST PIPE ASSEMBLY . Refer to «REMOVAL - Step 6»(ref-422487-S16397443352011092600000)
  8. REMOVE FRONT NO. 3 EXHAUST PIPE SUB-ASSEMBLY . Refer to «REMOVAL - Step 7»(ref-422487-S16397443352011092600000)
  9. REMOVE FRONT EXHAUST PIPE ASSEMBLY . Refer to «REMOVAL - Step 9»(ref-422487-S16397443352011092600000)
  10. REMOVE HEATED OXYGEN SENSOR (for Bank 1 Sensor 2) Using SST, remove the heated oxygen sensor from the front No. 3 exhaust pipe sub-assembly. SST: 09224-00010
  11. REMOVE HEATED OXYGEN SENSOR (for Bank 2 Sensor 2) Using SST, remove the heated oxygen sensor from the front exhaust pipe assembly. SST: 09224-00010

Scheme 598

Scheme 598: INSPECTION
Scheme 598: INSPECTION
  1. INSPECT HEATED OXYGEN SENSOR Measure the resistance according to the value(s) in the table below. Standard resistance BANK 1 Tester Connection Condition Specified Condition 1 (HT1B) - 2 (+B) 20°C (68°F) 11 to 16 ohms 1 (HT1B) - 4 (E2) Always 10 kohms or higher BANK 2 Tester Connection Condition Specified Condition 1 (HT2B) - 2 (+B) 20°C (68°F) 11 to 16 ohms 1 (HT2B) - 4 (E2) Always 10 kohms or higher If the resistance is not as specified, replace the heated oxygen sensor.
  1. INSTALL HEATED OXYGEN SENSOR (for Bank 1 Sensor 2) Using SST, install the heated oxygen sensor to the front No. 3 exhaust pipe sub-assembly. SST: 09224-00010 Torque: 40 N*m (408 kgf*cm, 30 ft.*lbf) for use with SST Torque: 44 N*m (449 kgf*cm, 32 ft.*lbf) for use without SST HINT: Use a torque wrench with a fulcrum length of 30 cm (11.81 in.). Make sure that SST and the wrench are connected in a straight line.
  2. INSTALL HEATED OXYGEN SENSOR (for Bank 2 Sensor 2) Using SST, install the heated oxygen sensor to the front exhaust pipe assembly. SST: 09224-00010 Torque: 40 N*m (408 kgf*cm, 30 ft.*lbf) for use with SST Torque: 44 N*m (449 kgf*cm, 32 ft.*lbf) for use without SST HINT: Use a torque wrench with a fulcrum length of 30 cm (11.81 in.). Make sure that SST and the wrench are connected in a straight line.
  3. INSTALL FRONT EXHAUST PIPE ASSEMBLY . Refer to «INSTALLATION - Step 2»(ref-422487-S29134180982011092600000)
  4. INSTALL FRONT NO. 3 EXHAUST PIPE SUB-ASSEMBLY . Refer to «INSTALLATION - Step 4»(ref-422487-S29134180982011092600000)
  5. INSTALL CENTER EXHAUST PIPE ASSEMBLY . Refer to «INSTALLATION - Step 5»(ref-422487-S29134180982011092600000)
  6. INSTALL TAIL EXHAUST PIPE ASSEMBLY . Refer to «INSTALLATION - Step 7»(ref-422487-S29134180982011092600000)
  7. TEMPORARILY TIGHTEN PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for 4WD) . Refer to «INSTALLATION - Step 1»(ref-422293-S33188802022011092600000)
  8. FULLY TIGHTEN PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for 4WD) . Refer to «INSTALLATION - Step 2»(ref-422293-S33188802022011092600000)
  9. INSPECT FOR EXHAUST GAS LEAK . Refer to «INSTALLATION - Step 8»(ref-422487-S29134180982011092600000)
  10. INSPECT AND ADJUST TRANSFER OIL (for 4WD) HINT: Refer to «ON-VEHICLE INSPECTION»(ref-422496-S17110247182011092600000)
  11. INSTALL FRONT FLOOR COVER LH Install the 3 clamps, 6 bolts and the front floor cover LH.
  12. INSTALL NO. 2 ENGINE UNDER COVER . Refer to «INSTALLATION - Step 99»(ref-422437-S14114071742011092600000)
  13. INSTALL NO. 1 ENGINE UNDER COVER . Refer to «INSTALLATION - Step 100»(ref-422437-S14114071742011092600000)
  14. INSTALL ENGINE UNDER COVER ASSEMBLY . Refer to «INSTALLATION - Step 101»(ref-422437-S14114071742011092600000)

Scheme 599

Scheme 599: ILLUSTRATION
Scheme 599: ILLUSTRATION

Scheme 600

Scheme 600: REMOVAL
Scheme 600: REMOVAL

Scheme 601

Scheme 601
Scheme 601

Scheme 602

Scheme 602
Scheme 602
  1. SEPARATE BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY . Refer to «REMOVAL - Step 32»(ref-422437-S32620109432011092600000)
  2. REMOVE RESERVOIR BRACKET . Refer to «REMOVAL - Step 33»(ref-422437-S32620109432011092600000)
  3. REMOVE NO. 1 RELAY BLOCK COVER Remove the No. 1 relay block cover.
  4. REMOVE ENGINE ROOM JUNCTION BLOCK ASSEMBLY Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and disconnect the engine room junction block assembly. Disconnect the 4 connectors.

Scheme 603

Scheme 603: INSPECTION
Scheme 603: INSPECTION

Scheme 604

Scheme 604
Scheme 604

Scheme 605

Scheme 605
Scheme 605

Scheme 606

Scheme 606
Scheme 606
  1. INSPECT ENGINE ROOM JUNCTION BLOCK ASSEMBLY Inspect the EFI No. 1 fuse. Remove the EFI No. 1 fuse. Using an ohmmeter, measure the resistance of the fuse. Standard resistance Tester Connection Condition Specified Condition EFI No. 1 fuse Always Below 1 ohms Inspect the A/F fuse. Remove the A/F fuse. Using an ohmmeter, measure the resistance of the fuse. Standard resistance Tester Connection Condition Specified Condition A/F fuse Always Below 1 ohms Inspect the ETCS fuse. Remove the ETCS fuse. Using an ohmmeter, measure the resistance of the fuse. Standard resistance Tester Connection Condition Specified Condition ETCS fuse Always Below 1 ohms Inspect EFI relay. Measure the resistance according to the value(s) in the table below. Standard resistance Tester Connection Condition Specified Condition 2E-12 - 2E-7 No battery voltage applied 10 kohms or higher 2E-12 - 2E-7 Battery voltage applied to terminals 2E-10 and 2E-9 Below 1 ohms NOTE: While using the battery for the inspection, do not bring the positive and negative tester probes too close to each other as a short circuit may occur. Inspect the C/OPN relay. Measure the resistance according to the value(s) in the table below. Standard resistance Tester Connection Condition Specified Condition 2E-13 - 2E-7 No battery voltage applied 10 kohms or higher 2E-13 - 2E-7 Battery voltage applied to terminals 2E-8 and 2D-12 Below 1 ohms NOTE: While using the battery for the inspection, do not bring the positive and negative tester probes too close to each other as a short circuit may occur. Inspect the A/F relay. Measure the resistance according to the value(s) in the table below. Standard resistance Tester Connection Condition Specified Condition 2A-4 - 2A-3 No battery voltage applied 10 kohms or higher 2A-4 - 2A-3 Battery voltage applied to terminals 2E-10 and 2E-7 Below 1 ohms NOTE: While using the battery for the inspection, do not bring the positive and negative tester probes too close to each other as a short circuit may occur.
  1. INSTALL ENGINE ROOM JUNCTION BLOCK ASSEMBLY Connect the 4 connectors. Attach the engine room junction block assembly.
  2. INSTALL NO. 1 RELAY BLOCK COVER Install the No. 1 relay block cover.
  3. INSTALL RESERVOIR BRACKET . Refer to «INSTALLATION - Step 61»(ref-422437-S14114071742011092600000)
  4. INSTALL BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY . Refer to «INSTALLATION - Step 62»(ref-422437-S14114071742011092600000)

Scheme 607

Scheme 607: ON-VEHICLE INSPECTION
Scheme 607: ON-VEHICLE INSPECTION
  1. INSPECT NO. 1 IGNITION RELAY Measure the resistance according to the value(s) in the table below. Standard resistance Tester Connection Condition Specified Condition 3 - 5 No battery voltage applied 10 kohms or higher Battery voltage applied to terminals 1 and 2 Below 1 ohms If the result is not as specified, replace the relay.

Scheme 608

Scheme 608: ON-VEHICLE INSPECTION
Scheme 608: ON-VEHICLE INSPECTION
  1. INSPECT NO. 2 IGNITION RELAY Measure the resistance according to the value(s) in the table below. Standard resistance Tester Connection Condition Specified Condition 3 - 5 No battery voltage applied 10 kohms or higher Battery voltage applied to terminals 1 and 2 Below 1 ohms If the result is not as specified, replace the relay.

Scheme 609

Scheme 609: ON-VEHICLE INSPECTION
Scheme 609: ON-VEHICLE INSPECTION
  1. INSPECT FUEL PUMP RELAY Measure the resistance according to the value(s) in the table below. Standard resistance Tester Connection Condition Specified Condition 3 - 4 No battery voltage applied Below 1 ohms 3 - 5 No battery voltage applied 10 kohms or higher 3 - 4 Battery voltage applied to terminals 1 and 2 10 kohms or higher 3 - 5 Battery voltage applied to terminals 1 and 2 Below 1 ohms If the result is not as specified, replace the relay.

More articles — Engine Control System (2GR-FE) (Service Information)