Continuously Variable Transaxle (Cvt): Removal & Installation Subaru Outback BR рестайлинг

REPLACEMENT

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1. Lift up the vehicle, and remove the CVTF drain plug.
2. Check the CVTF condition. Refer to «CONDITION CHECK»(ref-565171-S22100549392013071000000) .
3. Install the CVTF drain plug and gasket. NOTE: Use a new gasket. Tightening torque: 31 N.m (3.2 kgf-m, 22.9 ft-lb)
4. Remove the filler plug.
5. Add the specified fluid up to the filler plug hole lower section. Specified fluid: Refer to «HYDRAULIC CONTROL AND LUBRICATION»(ref-565171-S33023028772013071000000) .
6. Temporarily tighten the filler plug.
7. Idle the engine to raise CVTF temperature to 35 - 45°C (95 - 113°F) on Subaru Select Monitor.
8. Operate the select lever in P --> R --> N --> D and D --> N --> R --> P to circulate CVTF with the engine idling. CAUTION: Pay special attention to the following operations as the engine is at idle.
9. With the select lever shifted to "P" range and the engine started, lift up the vehicle. Adjust the CVTF level and check for leakage. Refer to «ADJUSTMENT»(ref-565171-S15048869762013071000000) .
10. Replace with a new gasket, and attach the filler plug. Tightening torque: 50 N.m (5.1 kgf-m, 36.9 ft-lb)

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1. Lift up the vehicle.
2. Remove the differential gear oil drain plug using TORX® bit T70. Drain differential gear oil.
3. Install the differential gear oil drain plug using TORX® bit T70. NOTE: Use a new gasket. Tightening torque: 70 N.m (7.1 kgf-m, 51.6 ft-lb)
4. Remove the filler plug.
5. Pour gear oil into the filler plug hole. Recommended gear oil: Refer to «RECOMMENDED GEAR OIL»(ref-565171-S08337728082013071000000) . Gear oil capacity: Refer to «RECOMMENDED GEAR OIL»(ref-565171-S08337728082013071000000) .
6. Adjust the level of differential gear oil. Refer to «ADJUSTMENT»(ref-565171-S09651470902013071000000) .

1. Lift up the vehicle.
2. Remove the center exhaust pipe. Refer to «REMOVAL»(ref-565184-S03793321452013071000000) .
3. Remove the center exhaust cover.
4. Clean the transmission exterior.
5. Remove the propeller shaft. Refer to «REMOVAL»(ref-565177-S36474058612013071000000) .
6. Using a screwdriver or ST, remove the oil seal trying not to damage the extension case. ST 398527700 PULLER ASSY
7. Using the ST, install the oil seal. NOTE: Use a new oil seal. Apply CVTF to the oil seal lip and press-fitting surface. ST 498057300 OIL SEAL INSTALLER
8. Install the propeller shaft. Refer to «INSTALLATION»(ref-565177-S15615832782013071000000) .
9. Install the center exhaust cover. Tightening torque: 18 N.m (1.8 kgf-m, 13.3 ft-lb)
10. Install the center exhaust pipe. Refer to «INSTALLATION»(ref-565184-S27754215802013071000000) .
11. Adjust the CVTF level and check there is no leakage. Refer to «ADJUSTMENT»(ref-565171-S15048869762013071000000) .

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1. Lift up the vehicle, and remove the front wheels.
2. After pulling off the cotter pin and removing the castle nut, use a puller to remove the tie-rod end from the knuckle arm.
3. Lift up the vehicle.
4. Remove the center exhaust pipe. Refer to «REMOVAL»(ref-565184-S03793321452013071000000) .
5. Remove the differential gear oil drain plug using TORX® bit T70, and then drain differential gear oil.
6. Tighten the differential gear oil drain plug. NOTE: Use a new gasket. Tightening torque: 70 N.m (7.1 kgf-m, 51.6 ft-lb)
7. Remove the stabilizer link. Refer to «REMOVAL»(ref-565175-S42715774022013071000000) .
8. Disconnect the ball joint and housing.
9. Holding the joint of front drive shaft from transmission side, pull out the drive shaft from transmission with care not to stretch the boot.
10. Remove the differential side retainer oil seal using driver wrapped with vinyl tape etc.
11. Using the ST, install the differential side retainer oil seal by lightly tapping with a hammer. ST 18675AA000 DIFFERENTIAL SIDE OIL SEAL INSTALLER NOTE: Apply differential gear oil to the lip surface, so that the oil seal lip is not deformed. Oil seal has an identification mark (R, L). When installing oil seals, do not confuse the left and right.
12. Set the ST to side retainer. ST 28399SA010 OIL SEAL PROTECTOR
13. Replace the circlip of the drive shaft with a new part.
14. Insert the front drive shaft spline section into transmission and remove the ST (DIFFERENTIAL SIDE OIL SEAL INSTALLER).
15. Insert the drive shaft into the transmission securely by pressing the housing from outside of the vehicle.
16. Insert the ball joint into housing and secure with bolt. Tightening torque: 50 N.m (5.1 kgf-m, 36.9 ft-lb) CAUTION: Do not apply grease to the tapered portion of ball stud. Before tightening, make sure the lower side of housing and stepped section of ball joint are in contact.
17. Install the stabilizer link. Tightening torque: 60 N.m (6.1 kgf-m, 44.3 ft-lb)
18. Install the center exhaust pipe. Refer to «INSTALLATION»(ref-565184-S27754215802013071000000) .
19. Lower the vehicle.
20. Connect the tie-rod end and knuckle arm, and attach the castle nut. Tightening torque: 27 N.m (2.75 kgf-m, 19.9 ft-lb) CAUTION: When connecting, do not hit the cap at the bottom of tie-rod end with hammer.
21. After tightening the castle nut to the specified tightening torque, tighten it further within 60° until the cotter pin hole is aligned with slot in the nut. Fit the cotter pin into the nut, and then bend the pin to lock.
22. Fill differential gear oil. Refer to «DIFFERENTIAL GEAR OIL»(ref-565171-S39726849772013071000000) .
23. Adjust the differential gear oil level, and check for leakage. Refer to «ADJUSTMENT»(ref-565171-S09651470902013071000000) .
24. Install the front wheels. Refer to «INSTALLATION»(ref-565178-S10716996292013071000000) .

REMOVAL

Scheme 452

1. Lift up the vehicle.
2. Remove the harness connector from turbine speed sensor.
3. Remove the turbine speed sensor.

INSTALLATION

Install in the reverse order of removal.

Note. Use new O-rings. Apply CVTF to the O-ring.

Tightening torque

7 N.m (0.7 kgf-m, 5.2 ft-lb)

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1. Remove the instrument panel lower cover. Refer to «REMOVAL»(ref-565181-S34862331172013071000000) .
2. Set the probe of oscilloscope to TCM harness connector. Connector & terminal (B54) No. 20 (+) - No. 1 (-)
3. Start and warm up the engine.
4. Check the waveform and output voltage of the turbine speed sensor with engine idling.

Scheme 455

1. Lift up the vehicle.
2. Remove the harness connector from secondary speed sensor.
3. Remove the secondary speed sensor.

Install in the reverse order of removal.

Note. Use new O-rings. Apply CVTF to the O-ring.

Tightening torque

7 N.m (0.7 kgf-m, 5.2 ft-lb)

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1. Remove the instrument panel lower cover. Refer to «REMOVAL»(ref-565181-S34862331172013071000000) .
2. Set the probe of oscilloscope to TCM harness connector. Connector & terminal (B54) No. 7 (+) - No. 1 (-)
3. Start and warm up the engine.
4. Lift up the vehicle. CAUTION: Lift up the vehicle until the tire bottom is 0.3 m (0.98 ft) or more above the ground.
5. Shift the select lever to "D" range.
6. Check the waveform and output voltage of the secondary speed sensor with engine idling.

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1. Remove the transmission assembly. Refer to «REMOVAL»(ref-565171-S25233894212013071000000) .
2. Remove the primary speed sensor.
3. Remove the harness connector from primary speed sensor.

Install in the reverse order of removal.

Note. Use new O-rings. Apply CVTF to the O-ring.

Tightening torque

7 N.m (0.7 kgf-m, 5.2 ft-lb)

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1. Remove the instrument panel lower cover. Refer to «REMOVAL»(ref-565181-S34862331172013071000000) .
2. Set the probe of oscilloscope to TCM harness connector. Connector & terminal (B54) No. 6 (+) - No. 1 (-)
3. Start and warm up the engine.
4. Lift up the vehicle. CAUTION: Lift up the vehicle until the tire bottom is 0.3 m (0.98 ft) or more above the ground.
5. Shift the select lever to "D" range.
6. Check the waveform of primary speed sensor with engine idling running.

Scheme 462

1. Disconnect the ground cable from battery.
2. Lift up the vehicle.
3. Remove the secondary pressure sensor connector.
4. Remove the secondary pressure sensor.

Install in the reverse order of removal.

Note. Use new O-rings.

Tightening torque

39 N.m (4.0 kgf-m, 28.8 ft-lb)

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1. Lift up the vehicle.
2. Clean the transmission exterior.
3. Remove the CVTF drain plug to drain CVTF.
4. Remove the oil pan. CAUTION: Be careful not to allow foreign matter such as dust or dirt to enter the oil pan.
5. Remove the magnet.
6. Remove the oil strainer.
7. Remove the O-ring from oil strainer.

Scheme 466

1. Clean the mating surface of oil pan and transmission case.
2. Install the O-ring to the oil strainer. NOTE: Use new O-rings. Apply CVTF to the O-ring.
3. Install the oil strainer. Tightening torque: 9 N.m (0.9 kgf-m, 6.6 ft-lb)
4. Clean the magnet.
5. Attach the magnet at the specified position of the oil pan.
6. Apply liquid gasket all around the oil pan mating surface seamlessly. Liquid gasket: THREE BOND 1217B (Part No. K0877YA020) or equivalent
7. Install the oil pan by equally tightening the bolts. Tightening torque: 5 N.m (0.5 kgf-m, 3.7 ft-lb)
8. Refill CVTF and adjust the level. Refer to «REPLACEMENT»(ref-565171-S26759675992013071000000) .

Note. The control valve body is replaced as an assembly only, because it is a non-disassembly part.

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1. Disconnect the ground cable from battery.
2. Remove the air intake boot assembly. Refer to «REMOVAL»(ref-565164-S05274062402013071000000) .
3. Disconnect the following connectors. Transmission harness connectors Inhibitor harness connector Transmission radio ground terminal
4. Remove the air breather hose from the transmission hanger, and remove the transmission hanger and the transmission radio ground cord.
5. Remove the transmission case cover.
6. Remove the transmission harness stay and ground terminal.
7. Remove the transmission harness connector from the harness stay.
8. Remove the throttle body, and move it aside so that it will not interfere with the removal of the control valve. Refer to «REMOVAL»(ref-565162-S04190599522013071000000) . NOTE: Do not remove the preheater hose.
9. Clean the transmission exterior.
10. Fix the ST with tape, and set the ST to the vehicle. NOTE: When replacing the control valve body, the sheet is included in the control valve body for repairs. ST 18761AA010 SHEET SPECIAL TOOL
11. Remove the valve cover and gasket.
12. Disconnect the harness connector from the control valve body.
13. Remove the transmission harness from the valve cover.
14. Remove the O-ring from the transmission harness.
15. Remove the control valve body.
16. Remove the O-ring from the transmission.

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1. Clean the mating surface of valve cover and transmission side. CAUTION: When cleaning the mating surface of the transmission side, be careful not to allow any dust, foreign matter and used liquid gasket to enter the transmission.
2. Check the control valve body for dust and other foreign matter.
3. Install the O-ring. NOTE: Use new O-rings. Apply CVTF to the O-ring.
4. Install the control valve body. Install the control valve body to the transmission. CAUTION: Do not damage the O-ring. Perform installation so that the O-ring is not displaced. Temporarily tighten the bolt (A: silver). Attach the bolt (B). Tightening torque: 9 N.m (0.9 kgf-m, 6.6 ft-lb) Tighten the bolt (A: silver). Tightening torque: 9 N.m (0.9 kgf-m, 6.6 ft-lb)
5. Install the O-ring to the transmission harness. NOTE: Use new O-rings. Apply CVTF to the O-ring.
6. Install the transmission harness to the valve cover. Tightening torque: 7 N.m (0.7 kgf-m, 5.2 ft-lb)
7. Install the gasket to the transmission. NOTE: Use a new gasket.
8. Apply liquid gasket to the oval hole of gasket. Liquid gasket: THREE BOND 1215 (Part No. 004403007) or equivalent
9. Connect the transmission harness connector to the control valve body, and install the valve cover. CAUTION: Be careful not to catch the sheet of the ST. Tightening torque: 8 N.m (0.8 kgf-m, 5.9 ft-lb)
10. Remove the ST (SHEET SPECIAL TOOL).
11. Install the throttle body. Refer to «INSTALLATION»(ref-565162-S15875536042013071000000) .
12. Install the transmission harness connector to the harness stay.
13. Install the transmission harness stay and transmission ground terminal. NOTE: Install the transmission ground terminal in the direction within the range of approx. 30° (A). Tightening torque: T1: 7 N.m (0.7 kgf-m, 5.2 ft-lb) T2: 14 N.m (1.4 kgf-m, 10.3 ft-lb)
14. Install the transmission case cover. Tightening torque: 8 N.m (0.8 kgf-m, 5.9 ft-lb)
15. Install the transmission hanger and transmission radio ground cord. Tightening torque: 41 N.m (4.2 kgf-m, 30.2 ft-lb)
16. Attach the air breather hose to the transmission hanger.
17. Connect the following harness connectors. Transmission harness connectors Inhibitor harness connector Transmission radio ground terminal Tightening torque: 13 N.m (1.3 kgf-m, 9.6 ft-lb)
18. Install the air intake boot assembly. Refer to «INSTALLATION»(ref-565164-S07668311112013071000000) .
19. Adjust the CVTF level. Refer to «ADJUSTMENT»(ref-565171-S15048869762013071000000) .

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1. Lift up the vehicle.
2. Remove the under cover.
3. Remove the CVTF CVT inlet hose and CVTF CVT outlet hose.
4. Remove the CVTF radiator inlet hose and CVTF radiator outlet hose on radiator side. CAUTION: Do not use a screwdriver or other pointed tools.
5. Lower the vehicle.
6. Remove the battery.
7. Remove the battery cable clip from the bracket, and remove the battery cable bracket.
8. Remove the engine coolant reservoir tank. Refer to «REMOVAL»(ref-565166-S11030381362013071000000) .
9. Remove the CVTF cooler pipe assembly mounting bolt.
10. Detach the A/C pipe from clip.
11. Remove the CVTF cooler pipe assembly from the vehicle.
12. Remove the following harness connectors. Transmission harness connectors Inhibitor harness connector Transmission radio ground terminal
13. Remove the adapter harness connector from the transmission hanger.
14. Remove the air breather hose from the transmission hanger, and remove the transmission hanger and the transmission radio ground cord.
15. Remove the transmission case cover.
16. Remove the CVTF cooler pipe COMPL from the transmission body.

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Scheme 489

1. Temporarily install the CVTF cooler pipe COMPL, transmission hanger and transmission radio ground cord to the transmission. NOTE: Use a new gasket.
2. Tighten the union screws and bolts in the order of (A) --> (B) --> (C). Tightening torque: T1: 35 N.m (3.6 kgf-m, 25.8 ft-lb) T2: 40 N.m (4.1 kgf-m, 29.5 ft-lb) T3: 41 N.m (4.2 kgf-m, 30.2 ft-lb)
3. Install the transmission case cover. Tightening torque: 8 N.m (0.8 kgf-m, 5.9 ft-lb)
4. Install the adapter harness connector to the transmission hanger. Connect the following harness connectors. Transmission harness connectors Inhibitor harness connector Transmission radio ground terminal Tightening torque: 13 N.m (1.3 kgf-m, 9.6 ft-lb)
5. Install the CVTF cooler pipe assembly to vehicle. Tightening torque: 7.5 N.m (0.76 kgf-m, 5.5 ft-lb)
6. Install the A/C pipe to clip.
7. Install the battery cable bracket, and install the battery cable clip to the bracket. Tightening torque: 7.5 N.m (0.76 kgf-m, 5.5 ft-lb)
8. Install the engine coolant reservoir tank. Refer to «INSTALLATION»(ref-565166-S42287113482013071000000) .
9. Lift up the vehicle.
10. Install the CVTF CVT inlet hose and CVTF CVT outlet hose. NOTE: Use new CVTF CVT inlet hose and CVTF CVT outlet hose.
11. Install the CVTF radiator inlet hose and CVTF radiator outlet hose on radiator side. NOTE: Use new CVTF radiator inlet hose and CVTF radiator outlet hose.
12. Install the under cover.
13. Lower the vehicle.
14. Install the battery.
15. Adjust the CVTF level and check there is no leakage. Refer to «ADJUSTMENT»(ref-565171-S15048869762013071000000) .

1. Install the transfer driven gear assembly.
2. Install the transfer clutch assembly. Refer to «INSTALLATION»(ref-565171-S41489659632013071000000) .
3. Select the transfer driven gear shim. Refer to «ADJUSTMENT»(ref-565171-S16379846502013071000000) .
4. Install the extension case. Refer to «INSTALLATION»(ref-565171-S29449905692013071000000) .
5. Install the transmission assembly to the vehicle. Refer to «INSTALLATION»(ref-565171-S34027850992013071000000) .

Scheme 490

1. Remove the ball bearing using ST. ST1 498077400 BEARING REMOVER ST2 899864100 REMOVER

Scheme 491

1. Using the ST, install the ball bearing. ST 899580100 INSTALLER

1. Install the reduction driven gear assembly.
2. Select the transfer drive gear shim. Refer to «ADJUSTMENT»(ref-565171-S25021989002013071000000) .
3. Install the parking pawl. Refer to «INSTALLATION»(ref-565171-S09501619832013071000000) .
4. Attach the selected transfer drive gear shim to extension case with vaseline.
5. Install the transfer driven gear assembly. Refer to «INSTALLATION»(ref-565171-S12902225502013071000000) .
6. Install the transfer clutch assembly. Refer to «INSTALLATION»(ref-565171-S41489659632013071000000) .
7. Install the extension case. Refer to «INSTALLATION»(ref-565171-S29449905692013071000000) .
8. Install the transmission assembly to the vehicle. Refer to «INSTALLATION»(ref-565171-S34027850992013071000000) .

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1. Flatten the tab of the lock nut.
2. Using the ST, counter the rotation of the reduction driven gear assembly, and remove the lock nut. ST1 18355AA000 PULLEY WRENCH ST2 18334AA000 PIN SET ST3 499987003 SOCKET WRENCH (35)
3. Remove the ball bearing using ST. ST1 499757002 INSTALLER ST2 498077300 REMOVER
4. Using the ST, remove the parking gear and transfer drive gear. ST 899864100 REMOVER
5. Remove the collar. NOTE: When collar has been removed, do not reuse the reduction driven gear and/or shaft, and replace it with reduction driven gear COMPL.

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1. Using the ST, attach the collar. NOTE: Attach the collar in the correct direction. Use a new reduction driven gear COMPL. ST 899580100 INSTALLER
2. Using the ST, install the parking gear. ST 499757002 INSTALLER
3. Using the ST, install the transfer drive gear. ST 499757002 INSTALLER
4. Using the ST, install the ball bearing. NOTE: Use a new ball bearing. ST 499277100 BUSHING 1-2 INSTALLER
5. Using the ST, counter the rotation of the reduction drive gear assembly, and install the lock nut. NOTE: Use a new lock nut. ST1 18355AA000 PULLEY WRENCH ST2 18334AA000 PIN SET ST3 499987003 SOCKET WRENCH (35) Tightening torque: 95 N.m (9.7 kgf-m, 70.1 ft-lb)
6. Crimp the lock nut in 4 locations. CAUTION: Do not allow the lock nut to be cracked during crimping operation.

Note. Although CVTF filter is a maintenance-free part, replace it if a large quantity of wear debris and metal particles are found in CVTF and CVTF filter. For removal of CVTF filter, refer to REMOVAL , Transmission Case, and DISASSEMBLY , Transmission Case.

Note. For installation of CVTF filter, refer to ASSEMBLY , Transmission Case, and INSTALLATION , Transmission Case.

1. Install the reduction drive gear to secondary pulley.
2. Select the reduction drive gear shim. Refer to «ADJUSTMENT»(ref-565171-S25021989002013071000000) .
3. Remove the transmission case, and install the selected shim.
4. Install the transmission case. Refer to «INSTALLATION»(ref-565171-S17278631832013071000000) .
5. Install the transmission control device. Refer to «INSTALLATION»(ref-565171-S27061479222013071000000) .
6. Install the oil strainer and oil pan. Refer to «INSTALLATION»(ref-565171-S13637756932013071000000) .
7. Install the reduction driven gear assembly. Refer to «INSTALLATION»(ref-565171-S38195132452013071000000) .
8. Install the parking pawl. Refer to «INSTALLATION»(ref-565171-S09501619832013071000000) .
9. Install the transfer driven gear assembly. Refer to «INSTALLATION»(ref-565171-S12902225502013071000000) .
10. Install the transfer clutch assembly. Refer to «INSTALLATION»(ref-565171-S41489659632013071000000) .
11. Install the extension case. Refer to «INSTALLATION»(ref-565171-S29449905692013071000000) .
12. Install the inhibitor switch. Refer to «INSTALLATION»(ref-565171-S42170851092013071000000) .
13. Install the secondary speed sensor. Refer to «INSTALLATION»(ref-565171-S37027063852013071000000) .
14. Install the primary speed sensor. Refer to «INSTALLATION»(ref-565171-S13932683402013071000000) .
15. Install the turbine speed sensor. Refer to «INSTALLATION»(ref-565171-S00757293952013071000000) .
16. Install the transmission harness. Refer to «INSTALLATION»(ref-565171-S16701987602013071000000) .
17. Install the control valve body. Refer to «INSTALLATION»(ref-565171-S04085919832013071000000) .
18. Install the air breather hose. Refer to «INSTALLATION»(ref-565171-S10481716132013071000000) .
19. Install the transmission assembly to the vehicle. Refer to «INSTALLATION»(ref-565171-S34027850992013071000000) .

Note. Always replace primary pulley and secondary pulley as an assembly because they are non-disassembled parts.

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1. Remove the transmission assembly from the vehicle. Refer to «REMOVAL»(ref-565171-S25233894212013071000000) .
2. Remove the air breather hose. Refer to «REMOVAL»(ref-565171-S18514547522013071000000) .
3. Remove the control valve body. Refer to «REMOVAL»(ref-565171-S09238030962013071000000) .
4. Remove the transmission harness. Refer to «REMOVAL»(ref-565171-S07882957322013071000000) .
5. Remove the turbine speed sensor. Refer to «REMOVAL»(ref-565171-S14698043872013071000000) .
6. Remove the secondary speed sensor. Refer to «REMOVAL»(ref-565171-S19806174662013071000000) .
7. Remove the primary speed sensor. Refer to «REMOVAL»(ref-565171-S23215947932013071000000) .
8. Remove the inhibitor switch. Refer to «REMOVAL»(ref-565171-S40947888972013071000000) .
9. Remove the extension case. Refer to «REMOVAL»(ref-565171-S42191516522013071000000) .
10. Remove the transfer clutch assembly. Refer to «REMOVAL»(ref-565171-S18851069972013071000000) .
11. Remove the transfer driven gear assembly. Refer to «REMOVAL»(ref-565171-S21203357002013071000000) .
12. Remove the parking pawl. Refer to «REMOVAL»(ref-565171-S24495240752013071000000) .
13. Remove the reduction driven gear assembly. Refer to «REMOVAL»(ref-565171-S12720202822013071000000) .
14. Remove the oil pan and oil strainer. Refer to «REMOVAL»(ref-565171-S25928384982013071000000) .
15. Remove the transmission control device. Refer to «REMOVAL»(ref-565171-S31594552872013071000000) .
16. Remove the transmission case. Refer to «REMOVAL»(ref-565171-S10021727672013071000000) .
17. Remove the reduction drive gear. Refer to «REMOVAL»(ref-565171-S14810903062013071000000) .
18. Set the ST to secondary pulley, expand the V groove of pulley, and then completely loosen the variator chain. ST 18769AA010 EXPANDER PULLEY
19. Remove the chain guide. Remove the chain guide from lubrication pipe. Detach the four claws to remove the chain guide. Remove the lubrication pipe. Remove the support rod mounting bolts. Raise the support rod to remove the chain guide. Move the chain guide to the secondary pulley side. Detach the four claws to remove the chain guide. Remove the support rod. CAUTION: Protect the both pulleys and variator chain from scratching.
20. Remove the primary pulley mounting bolt.
21. Remove the primary pulley from the reverse brake housing and intersect the V groove of secondary pulley and the V groove of primary pulley. Remove the variator chain from primary pulley, and remove the primary pulley. CAUTION: Cover the V grooves of secondary pulley and primary pulley with cloth to protect the both pulleys and variator chain from scratching.
22. Remove the ST (EXPANDER PULLEY) from the secondary pulley.
23. Remove the variator chain from secondary pulley.
24. Remove the secondary pulley mounting bolts, and remove the secondary pulley.
25. Remove the seal ring from drive pinion retainer.
26. Remove the seal ring from the input shaft.

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1. Select shims for pulley alignment. Refer to «ADJUSTMENT»(ref-565171-S41045370122013071000000) .
2. Install the seal ring to the input shaft. NOTE: Use a new seal ring. When installing the seal ring, do not expand the seal ring too much. Apply CVTF to the seal rings.
3. Install the seal ring to drive pinion retainer. NOTE: Use a new seal ring. Apply CVTF to the seal rings.
4. Install the selected shims to the primary pulley bearing catch surface.
5. Install the secondary pulley to the drive pinion retainer.
6. Install and tighten the secondary pulley securing bolts. Tighten the three bolts until the seating surfaces contact the bearing retainer. NOTE: Be careful not to tilt the bearing retainer of the secondary pulley. Apply CVTF to the bolt. Tighten the bolts in the order of (A) --> (B) --> (C) --> (B). Tightening torque: 67.5 N.m (6.9 kgf-m, 49.8 ft-lb)
7. Place the variator chain on the V groove of the secondary pulley, and set the ST. ST 18769AA010 EXPANDER PULLEY
8. Expand the V groove of the secondary pulley.
9. Install the primary pulley to the reverse brake housing together with the variator chain. CAUTION: Cover the V grooves of primary pulley and secondary pulley with cloth to protect the both pulleys and variator chain from scratching. Intersect the V groove of primary pulley and the V groove of secondary pulley and install the secondary pulley while placing the variator chain on secondary pulley. Install the primary pulley to the reverse brake housing so that the bolt hole of primary bearing retainer and the bolt hole of reverse brake housing are aligned.
10. Install the primary pulley bolt. Tightening torque: 21 N.m (2.1 kgf-m, 24.3 ft-lb)
11. Install the chain guide. Place the support rod inside of the variator chain. CAUTION: Protect the both pulleys and variator chain from scratching. Install the chain guide to the variator chain. Move the chain guide to the support rod side. While holding the support rod, press the chain guide so that the support rod runs through between the protrusions of chain guide and install the chain guide to the support rod. Install the support rod. Tightening torque: 21 N.m (2.1 kgf-m, 15.5 ft-lb) Install the lubrication pipe. Tightening torque: 21 N.m (2.1 kgf-m, 15.5 ft-lb) Install the chain guide so that the lubrication pipe runs through between the protrusions of each chain guide. Then remove the ST (PULLEY EXPANDER).
12. Install the reduction drive gear. Refer to «INSTALLATION»(ref-565171-S10677884572013071000000) .
13. Select the reduction drive gear shim. Refer to «ADJUSTMENT»(ref-565171-S25021989002013071000000) .
14. Install the transmission case. Refer to «INSTALLATION»(ref-565171-S17278631832013071000000) .
15. Install the transmission control device. Refer to «INSTALLATION»(ref-565171-S27061479222013071000000) .
16. Install the oil strainer and oil pan. Refer to «INSTALLATION»(ref-565171-S13637756932013071000000) .
17. Install the reduction driven gear assembly. Refer to «INSTALLATION»(ref-565171-S38195132452013071000000) .
18. Install the transfer driven gear assembly. Refer to «INSTALLATION»(ref-565171-S12902225502013071000000) .
19. Install the transfer clutch assembly. Refer to «INSTALLATION»(ref-565171-S41489659632013071000000) .
20. Install the parking pawl. Refer to «INSTALLATION»(ref-565171-S09501619832013071000000) .
21. Install the extension case. Refer to «INSTALLATION»(ref-565171-S29449905692013071000000) .
22. Install the inhibitor switch. Refer to «INSTALLATION»(ref-565171-S42170851092013071000000) .
23. Install the secondary speed sensor. Refer to «INSTALLATION»(ref-565171-S37027063852013071000000) .
24. Install the primary speed sensor. Refer to «INSTALLATION»(ref-565171-S13932683402013071000000) .
25. Install the turbine speed sensor. Refer to «INSTALLATION»(ref-565171-S00757293952013071000000) .
26. Install the transmission harness. Refer to «INSTALLATION»(ref-565171-S16701987602013071000000) .
27. Install the control valve body. Refer to «INSTALLATION»(ref-565171-S04085919832013071000000) .
28. Install the air breather hose. Refer to «INSTALLATION»(ref-565171-S10481716132013071000000) .
29. Install the transmission assembly to the vehicle. Refer to «INSTALLATION»(ref-565171-S34027850992013071000000) .

For removal of variator chain, refer to REMOVAL .

For installation of variator chain, refer to INSTALLATION .

Scheme 520

Scheme 521

Scheme 522

Scheme 523

Scheme 524

1. Remove the transmission assembly from the vehicle. Refer to «REMOVAL»(ref-565171-S25233894212013071000000) .
2. Remove the air breather hose. Refer to «REMOVAL»(ref-565171-S18514547522013071000000) .
3. Remove the control valve body. Refer to «REMOVAL»(ref-565171-S09238030962013071000000) .
4. Remove the transmission harness. Refer to «REMOVAL»(ref-565171-S07882957322013071000000) .
5. Remove the turbine speed sensor. Refer to «REMOVAL»(ref-565171-S14698043872013071000000) .
6. Remove the secondary speed sensor. Refer to «REMOVAL»(ref-565171-S19806174662013071000000) .
7. Remove the primary speed sensor. Refer to «REMOVAL»(ref-565171-S23215947932013071000000) .
8. Remove the inhibitor switch. Refer to «REMOVAL»(ref-565171-S40947888972013071000000) .
9. Remove the extension case. Refer to «REMOVAL»(ref-565171-S42191516522013071000000) .
10. Remove the transfer clutch assembly. Refer to «REMOVAL»(ref-565171-S18851069972013071000000) .
11. Remove the transfer driven gear assembly. Refer to «REMOVAL»(ref-565171-S21203357002013071000000) .
12. Remove the parking pawl. Refer to «REMOVAL»(ref-565171-S24495240752013071000000) .
13. Remove the reduction driven gear assembly. Refer to «REMOVAL»(ref-565171-S12720202822013071000000) .
14. Remove the oil pan and oil strainer. Refer to «REMOVAL»(ref-565171-S25928384982013071000000) .
15. Remove the transmission control device. Refer to «REMOVAL»(ref-565171-S31594552872013071000000) .
16. Remove the transmission case. Refer to «REMOVAL»(ref-565171-S10021727672013071000000) .
17. Remove the reduction drive gear. Refer to «REMOVAL»(ref-565171-S14810903062013071000000) .
18. Remove the primary pulley, secondary pulley and variator chain. Refer to «REMOVAL»(ref-565171-S17045180802013071000000) .
19. Remove the manual valve assembly.
20. Remove the oil guide and lubrication pipe.
21. Remove the O-ring from lubrication pipe.
22. Remove the reverse brake assembly.
23. Remove the O-ring.

Scheme 525

Scheme 526

Scheme 527

Scheme 528

1. Select a washer. Refer to «ADJUSTMENT»(ref-565171-S12734269592013071000000) .
2. Install the selected washer to the reverse brake housing.
3. Install the thrust bearing to the reverse brake housing. NOTE: Face the temper color surface to the reverse brake side.
4. Remove the internal gear from the forward clutch assembly, and install it to the reverse brake housing.
5. Install the O-ring. NOTE: Install a new O-ring. Apply CVTF to the O-ring.
6. Install the reverse brake assembly and internal gear as a unit to the drive pinion retainer. NOTE: Slowly rotate the input shaft by hand to engage the internal gear and pinion gear of planetary carrier. Tightening torque: 37 N.m (3.8 kgf-m, 27.3 ft-lb)
7. Install the O-ring to the lubrication pipe. NOTE: Install a new O-ring. Apply CVTF to the O-ring.
8. Install the lubrication pipe and oil guide. Tightening torque: 16 N.m (1.6 kgf-m, 11.8 ft-lb)
9. Install the manual valve assembly and separator plate. Tightening torque: 9 N.m (0.9 kgf-m, 6.6 ft-lb)
10. Install the primary pulley, secondary pulley and variator chain. Refer to «INSTALLATION»(ref-565171-S18141182462013071000000) .
11. Select shims for pulley alignment. Refer to «ADJUSTMENT»(ref-565171-S41045370122013071000000) .
12. Install the reduction drive gear. Refer to «INSTALLATION»(ref-565171-S10677884572013071000000) .
13. Install the transmission case. Refer to «INSTALLATION»(ref-565171-S17278631832013071000000) .
14. Install the transmission control device. Refer to «INSTALLATION»(ref-565171-S27061479222013071000000) .
15. Install the oil strainer and oil pan. Refer to «INSTALLATION»(ref-565171-S13637756932013071000000) .
16. Install the reduction driven gear assembly. Refer to «INSTALLATION»(ref-565171-S38195132452013071000000) .
17. Install the transfer driven gear assembly. Refer to «INSTALLATION»(ref-565171-S12902225502013071000000) .
18. Install the transfer clutch assembly. Refer to «INSTALLATION»(ref-565171-S41489659632013071000000) .
19. Install the parking pawl. Refer to «INSTALLATION»(ref-565171-S09501619832013071000000) .
20. Install the extension case. Refer to «INSTALLATION»(ref-565171-S29449905692013071000000) .
21. Install the inhibitor switch. Refer to «INSTALLATION»(ref-565171-S42170851092013071000000) .
22. Install the secondary speed sensor. Refer to «INSTALLATION»(ref-565171-S37027063852013071000000) .
23. Install the primary speed sensor. Refer to «INSTALLATION»(ref-565171-S13932683402013071000000) .
24. Install the turbine speed sensor. Refer to «INSTALLATION»(ref-565171-S00757293952013071000000) .
25. Install the transmission harness. Refer to «INSTALLATION»(ref-565171-S16701987602013071000000) .
26. Install the control valve body. Refer to «INSTALLATION»(ref-565171-S04085919832013071000000) .
27. Install the air breather hose. Refer to «INSTALLATION»(ref-565171-S10481716132013071000000) .
28. Install the transmission assembly to the vehicle. Refer to «INSTALLATION»(ref-565171-S34027850992013071000000) .

Scheme 529

Scheme 530

Scheme 531

Scheme 532

Scheme 533

1. Remove the snap ring.
2. Remove the retaining plate, drive plate, driven plate and dish plate.
3. Compress the return spring using the ST to remove the snap ring. ST 18762AA000 COMPRESSOR SPECIAL TOOL
4. Using the ST, remove the snap ring and spring retainer.
5. Remove the return spring.
6. Remove the reverse brake piston by blowing compressed air intermittently from reverse brake housing hole.

Scheme 534

Scheme 535

Scheme 536

Scheme 537

Scheme 538

1. Install the reverse brake piston. NOTE: Apply CVTF to the sealing area of reverse brake piston.
2. Install the return spring.
3. Install the spring retainer.
4. Compress the return spring using the ST to install the snap ring. ST 18762AA000 COMPRESSOR SPECIAL TOOL
5. Check the operation of reverse brake piston by blowing compressed air intermittently from reverse brake housing hole.
6. Place the driven plate, drive plate and retaining plate neatly in this order on surface table.
7. Set the dial gauge to retaining plate, and read its scale. NOTE: The value, which is read in the gauge at this time, is zero point.
8. Scale and record the weight "Z" of a flat board which will be put on retaining plate. NOTE: Use a stiff board which does not bend against load as a flat board to be put on retaining plate. Use a flat board weighing less than 29 N (3.0 kgf, 6.5 lb).
9. Put the flat board on retaining plate.
10. Using the following formula, read the push/pull gauge and calculate "N". N = 29 N (3.0 kgf, 6.5 lb) - Z 29 N (3.0 kgf, 6.5 lb) : Load applied to clutch plate Z: Flat board weight
11. Press the center of retaining plate by applying a force of "N" using push/pull gauge, and then measure and record the compression amount "A". NOTE: Measure at four points with a 90° interval and calculate the average.
12. Install the dish plate, drive plate, driven plate, retaining plate and snap ring to the reverse brake housing. NOTE: Install the dish plate in the correct direction.
13. Measure and record the clearance "B" between the retaining plate and snap ring.
14. Piston stroke calculation Calculate with A and B dimensions recorded before. If it exceeds the limit, replace with a new drive plate and adjust within the initial standard value. S mm (in) = A + B S: Piston stroke A: Compression amount of drive plate and dish plate B: Clearance between retaining plate and snap ring Initial standard: 2.3 - 2.7 mm (0.091 - 0.106 in) Limit thickness: 2.9 mm (0.114 in) Retaining plate Part No. Thickness mm (in) 31567AB750 4.2 (0.165) 31567AB800 4.4 (0.173) 31567AB810 4.6 (0.181) 31567AB820 4.8 (0.189)

Scheme 539

Scheme 540

1. Remove the transmission assembly from the vehicle. Refer to «REMOVAL»(ref-565171-S25233894212013071000000) .
2. Remove the air breather hose. Refer to «REMOVAL»(ref-565171-S18514547522013071000000) .
3. Remove the control valve body. Refer to «REMOVAL»(ref-565171-S09238030962013071000000) .
4. Remove the transmission harness. Refer to «REMOVAL»(ref-565171-S07882957322013071000000) .
5. Remove the turbine speed sensor. Refer to «REMOVAL»(ref-565171-S14698043872013071000000) .
6. Remove the secondary speed sensor. Refer to «REMOVAL»(ref-565171-S19806174662013071000000) .
7. Remove the primary speed sensor. Refer to «REMOVAL»(ref-565171-S23215947932013071000000) .
8. Remove the inhibitor switch. Refer to «REMOVAL»(ref-565171-S40947888972013071000000) .
9. Remove the extension case. Refer to «REMOVAL»(ref-565171-S42191516522013071000000) .
10. Remove the transfer clutch assembly. Refer to «REMOVAL»(ref-565171-S18851069972013071000000) .
11. Remove the transfer driven gear assembly. Refer to «REMOVAL»(ref-565171-S21203357002013071000000) .
12. Remove the parking pawl. Refer to «REMOVAL»(ref-565171-S24495240752013071000000) .
13. Remove the reduction driven gear assembly. Refer to «REMOVAL»(ref-565171-S12720202822013071000000) .
14. Remove the oil pan and oil strainer. Refer to «REMOVAL»(ref-565171-S25928384982013071000000) .
15. Remove the transmission control device. Refer to «REMOVAL»(ref-565171-S31594552872013071000000) .
16. Remove the transmission case. Refer to «REMOVAL»(ref-565171-S10021727672013071000000) .
17. Remove the reduction drive gear. Refer to «REMOVAL»(ref-565171-S14810903062013071000000) .
18. Remove the primary pulley, secondary pulley and variator chain. Refer to «REMOVAL»(ref-565171-S17045180802013071000000) .
19. Remove the reverse brake assembly. Refer to «REMOVAL»(ref-565171-S25843916972013071000000) .
20. Remove the forward clutch assembly. Refer to «REMOVAL»(ref-565171-S02798411872013071000000) .
21. Using the ST, remove the drive pinion retainer. ST 18270KA020 SOCKET (E20)
22. Remove the O-ring.

Scheme 541

Scheme 542

1. Clean the mating surface of drive pinion retainer and converter case.
2. Adjust the backlash and tooth contact between drive pinion shaft assembly and the front differential side gear. Refer to «ADJUSTMENT»(ref-565171-S13201949212013071000000) .
3. Install O-rings in two locations to the converter case. NOTE: Use new O-rings. Apply CVTF to the O-ring.
4. Apply liquid gasket seamlessly to the mating surface of drive pinion retainer. Liquid gasket: THREE BOND 1215 (Part No. 004403007) or equivalent
5. Install the drive pinion retainer to converter case, and tighten the bolt using the ST. ST 18270KA020 SOCKET (E20) NOTE: Do not confuse the three different-length bolts when installing. Tightening torque: 43 N.m (4.4 kgf-m, 31.7 ft-lb)
6. Install the forward clutch assembly. Refer to «INSTALLATION»(ref-565171-S19401841212013071000000) .
7. Install the reverse brake assembly. Refer to «INSTALLATION»(ref-565171-S27892486382013071000000) .
8. Install the primary pulley, secondary pulley and variator chain. Refer to «INSTALLATION»(ref-565171-S18141182462013071000000) .
9. Install the reduction drive gear. Refer to «INSTALLATION»(ref-565171-S10677884572013071000000) .
10. Install the transmission case. Refer to «INSTALLATION»(ref-565171-S17278631832013071000000) .
11. Install the transmission control device. Refer to «INSTALLATION»(ref-565171-S27061479222013071000000) .
12. Install the oil strainer and oil pan. Refer to «INSTALLATION»(ref-565171-S13637756932013071000000) .
13. Install the reduction driven gear assembly. Refer to «INSTALLATION»(ref-565171-S38195132452013071000000) .
14. Install the transfer driven gear assembly. Refer to «INSTALLATION»(ref-565171-S12902225502013071000000) .
15. Install the transfer clutch assembly. Refer to «INSTALLATION»(ref-565171-S41489659632013071000000) .
16. Install the parking pawl. Refer to «INSTALLATION»(ref-565171-S09501619832013071000000) .
17. Install the extension case. Refer to «INSTALLATION»(ref-565171-S29449905692013071000000) .
18. Install the inhibitor switch. Refer to «INSTALLATION»(ref-565171-S42170851092013071000000) .
19. Install the secondary speed sensor. Refer to «INSTALLATION»(ref-565171-S37027063852013071000000) .
20. Install the primary speed sensor. Refer to «INSTALLATION»(ref-565171-S13932683402013071000000) .
21. Install the turbine speed sensor. Refer to «INSTALLATION»(ref-565171-S00757293952013071000000) .
22. Install the transmission harness. Refer to «INSTALLATION»(ref-565171-S16701987602013071000000) .
23. Install the control valve body. Refer to «INSTALLATION»(ref-565171-S04085919832013071000000) .
24. Install the air breather hose. Refer to «INSTALLATION»(ref-565171-S10481716132013071000000) .
25. Install the transmission assembly to the vehicle. Refer to «INSTALLATION»(ref-565171-S34027850992013071000000) .

Scheme 543

Scheme 544

Scheme 545

Scheme 546

Scheme 547

Scheme 548

Scheme 549

Scheme 550

Scheme 551

1. Flatten the tab of the lock nut.
2. Using ST1, ST2 and ST3, fix at the spline portion of drive pinion shaft to remove the lock nut. ST1 499787500 ADAPTER ST2 499787700 WRENCH ST3 498937110 HOLDER
3. Remove the drive pinion shaft from the drive pinion retainer.
4. Using the round bar with diameter of 36 mm (1.42 in) or 37 mm (1.46 in), remove the bearing inner race and plug.
5. Remove the drive pinion washer.
6. Remove the drive pinion spacer.
7. Remove the O-ring.
8. Remove the inner race and drive pinion shim from drive pinion shaft using ST. ST 498515500 REMOVER
9. Using the ST, remove the outer race. ST 398527700 PULLER ASSY
10. Remove the two oil seals using a screwdriver wrapped with cloth etc. CAUTION: Do not damage the fitting surface of oil seal.
11. Remove the plug from drive pinion retainer.

Scheme 552

Scheme 553

Scheme 554

Scheme 555

Scheme 556

Scheme 557

Scheme 558

Scheme 559

Scheme 560

Scheme 561

Scheme 562

Scheme 563

Scheme 564

1. Install the plug to drive pinion retainer. NOTE: Use new O-rings. Apply CVTF to the O-ring. Tightening torque: 25 N.m (2.5 kgf-m, 18.4 ft-lb)
2. Using the ST, install the oil seal to drive pinion retainer. NOTE: Apply CVTF to the oil seal press-fitting surface and lip. Install the oil seal in the correct direction. ST 927720000 HOUSING BUSHING INSTALLER AND REMOVER
3. Select the drive pinion washer. Measure the roller bearing inner race width "A" on the front side. Measure the roller bearing inner race width "B" on the rear side. Measure the spacer width "C". Using the ST, install the front roller bearing outer race to the drive pinion retainer. ST1 28499TC010 INSTALLER ST2 398177700 INSTALLER Using the ST, install the rear roller bearing outer race to the drive pinion retainer. ST 20099AE020 INSTALLER Place the drive pinion retainer on the surface plate, and install the inner race to the rear roller bearing outer race. NOTE: Place the drive pinion retainer so that the mating surface of the drive pinion retainer (mating surface with the converter case) contacts the surface plate. Measure the height "D" from the end face of the rear roller bearing inner race to the surface plate. Install the inner race to the front roller bearing outer race. Measure the depth "E" from the end face of the front roller bearing inner race to the end face of the ST. ST 499575400 GAUGE Using following formula, select one to three drive pinion washers. T (mm) = D - (A + B + C + E - 15) - (0±0.0125) [T (in) = D - (A + B + C + E - 0.591) - (0±0.0005)] A: Front roller bearing width B: Rear roller bearing width C: Spacer width D: Height from end face of rear roller bearing inner race to surface plate E: Depth from end face of front roller bearing inner race to end face of ST 15 mm (0.591 in): Thickness of ST T: Drive pinion washer thickness 0±0.0125 mm (0±0.0005 in): Clearance Drive pinion washer Part No. Thickness mm (in) 38336AA750 0.150 (0.0059) 38336AA760 0.175 (0.0069) 38336AA770 0.200 (0.0079) 38336AA780 0.225 (0.0089) 38336AA790 0.250 (0.0098) 38336AA800 0.275 (0.0108) 38336AA810 0.300 (0.0118) 38336AA820 0.400 (0.0157)
4. Measure and record the drive pinion shim thickness to be reused.
5. Install the drive pinion shim that is reused for the drive pinion shaft.
6. Using the ST1 and ST2, press-fit the inner race to the drive pinion shaft. ST1 899580100 INSTALLER ST2 927130000 EXTENSION DRIVE SHAFT
7. Install the drive pinion spacer. NOTE: Replace the O-ring with a new part after tooth contact inspection.
8. Install the selected drive pinion washer.
9. Insert the drive pinion shaft into the drive pinion retainer. CAUTION: Be careful not to damage the oil seal.
10. Install the inner bearing and lock nut. NOTE: Use a new lock nut.
11. Using the ST, tighten the lock nut to the specified torque so that the starting torque of the drive pinion shaft is within the specified range. CAUTION: Before inspecting the starting torque, apply differential gear oil to roller of bearing and rotate the bearing several times. NOTE: Tighten the lock nut while directly aligning ST2 and torque wrench. If the starting torque is not within the specified range, select the drive pinion washer, and repeat the step until the starting torque is within the specified range. When a thicker drive pinion washer is selected, the starting torque decreases. When a thinner drive pinion washer is selected, the starting torque increases. Starting torque: 5.1 - 17.1 N (0.5 - 1.7 kgf, 1.1 - 3.8 lbf) ST1 499787500 ADAPTER ST2 499787700 WRENCH ST3 498937110 HOLDER Using the following formula, calculate the tightening torque for a torque wrench. T2 = L2/(L1 + L2) x T1 T1: 170 - 250 N.m (17.3 - 25.5 kgf-m, 125.4 - 184.4 ft-lb) [Specified tightening torque range] T2: Tightening torque L1: ST1 length 0.072 m (2.83 in) L2: Torque wrench length Example: Torque wrench length m (in) Tightening torque N.m (kgf-m, ft-lb) 0.4 (15.75) 144 - 211 (14.7 - 21.5, 106.2 - 155.6) 0.45 (17.72) 147 - 215 (15.0 - 21.9, 108.4 - 158.6) 0.5 (19.69) 149 - 218 (15.2 - 22.2, 109.9 - 160.8) 0.55 (21.65) 150 - 221 (15.3 - 22.5, 110.6 - 163.0)
12. Install the drive pinion retainer to the converter case, and check the backlash and tooth contact. Refer to «ADJUSTMENT»(ref-565171-S13201949212013071000000) and «ADJUSTMENT»(ref-565171-S15056782402013071000000) .
13. Remove the drive pinion retainer from converter case. Refer to «REMOVAL»(ref-565171-S16941532562013071000000) .
14. Remove the drive pinion spacer from the drive pinion shaft. Refer to «DISASSEMBLY»(ref-565171-S17436294202013071000000) .
15. Install the O-ring to the drive pinion shaft. NOTE: Use new O-rings. Apply CVTF to the O-ring.
16. Install the drive pinion spacer to the drive pinion shaft.
17. Install the drive pinion washer.
18. Insert the drive pinion shaft into the drive pinion retainer. CAUTION: Be careful not to damage the oil seal.
19. Install the inner bearing and lock nut.
20. Using the ST, tighten the lock nut to the specified torque so that the starting torque of the drive pinion shaft is within the specified range. CAUTION: Before inspecting the starting torque, apply differential gear oil to roller of bearing and rotate the bearing several times. NOTE: Tighten the lock nut while directly aligning ST2 and torque wrench. If the starting torque is not within the specified range, select the drive pinion washer, and repeat the step until the starting torque is within the specified range. When a thicker drive pinion washer is selected, the starting torque decreases. When a thinner drive pinion washer is selected, the starting torque increases. Starting torque: 5.1 - 17.1 N (0.5 - 1.7 kgf, 1.1 - 3.8 lbf) ST1 499787500 ADAPTER ST2 499787700 WRENCH ST3 498937110 HOLDER Using the following formula, calculate the tightening torque for a torque wrench. T2 = L2/(L1 + L2) x T1 T1: 170 - 250 N.m (17.3 - 25.5 kgf-m, 125.4 - 184.4 ft-lb) [Specified tightening torque range] T2: Tightening torque L1: ST1 length 0.072 m (2.83 in) L2: Torque wrench length Example: Torque wrench length m (in) Tightening torque N.m (kgf-m, ft-lb) 0.4 (15.75) 144 - 211 (14.7 - 21.5, 106.2 - 155.6) 0.45 (17.72) 147 - 215 (15.0 - 21.9, 108.4 - 158.6) 0.5 (19.69) 149 - 218 (15.2 - 22.2, 109.9 - 160.8) 0.55 (21.65) 150 - 221 (15.3 - 22.5, 110.6 - 163.0)
21. Crimp the lock nut in 2 locations.
22. Using the ST, install the plug. ST1 499755602 PRESS SNAP RING ST2 398177700 INSTALLER

1. Install the O-ring. NOTE: Use new O-rings. Apply CVTF to the O-ring.
2. Install the plate and the oil pump. NOTE: Apply CVTF to the bolt. Tightening torque: 8.5 N.m (0.9 kgf-m, 6.3 ft-lb)
3. Install the oil pump chain cover. Refer to «INSTALLATION»(ref-565171-S36729195222013071000000) .
4. Install the torque converter assembly. Refer to «INSTALLATION»(ref-565171-S42336819462013071000000) .
5. Install the transmission assembly to the vehicle. Refer to «INSTALLATION»(ref-565171-S34027850992013071000000) .

1. Remove the transmission assembly from the vehicle. Refer to «REMOVAL»(ref-565171-S25233894212013071000000) .
2. Remove the air breather hose. Refer to «REMOVAL»(ref-565171-S18514547522013071000000) .
3. Remove the control valve body. Refer to «REMOVAL»(ref-565171-S09238030962013071000000) .
4. Remove the transmission harness. Refer to «REMOVAL»(ref-565171-S07882957322013071000000) .
5. Remove the turbine speed sensor. Refer to «REMOVAL»(ref-565171-S14698043872013071000000) .
6. Remove the secondary speed sensor. Refer to «REMOVAL»(ref-565171-S19806174662013071000000) .
7. Remove the primary speed sensor. Refer to «REMOVAL»(ref-565171-S23215947932013071000000) .
8. Remove the inhibitor switch. Refer to «REMOVAL»(ref-565171-S40947888972013071000000) .
9. Remove the extension case. Refer to «REMOVAL»(ref-565171-S42191516522013071000000) .
10. Remove the transfer clutch assembly. Refer to «REMOVAL»(ref-565171-S18851069972013071000000) .
11. Remove the transfer driven gear assembly. Refer to «REMOVAL»(ref-565171-S21203357002013071000000) .
12. Remove the parking pawl. Refer to «REMOVAL»(ref-565171-S24495240752013071000000) .
13. Remove the reduction driven gear assembly. Refer to «REMOVAL»(ref-565171-S12720202822013071000000) .
14. Remove the oil pan and oil strainer. Refer to «REMOVAL»(ref-565171-S25928384982013071000000) .
15. Remove the transmission control device. Refer to «REMOVAL»(ref-565171-S31594552872013071000000) .
16. Remove the transmission case. Refer to «REMOVAL»(ref-565171-S10021727672013071000000) .
17. Remove the reduction drive gear. Refer to «REMOVAL»(ref-565171-S14810903062013071000000) .
18. Remove the primary pulley, secondary pulley and variator chain. Refer to «REMOVAL»(ref-565171-S17045180802013071000000) .
19. Remove the reverse brake assembly. Refer to «REMOVAL»(ref-565171-S25843916972013071000000) .
20. Remove the forward clutch assembly. Refer to «REMOVAL»(ref-565171-S02798411872013071000000) .
21. Remove the drive pinion shaft assembly. Refer to «REMOVAL»(ref-565171-S16941532562013071000000) .
22. Remove the front differential assembly. Refer to «REMOVAL»(ref-565171-S15079668792013071000000) .
23. Remove the oil pump chain cover. Refer to «REMOVAL»(ref-565171-S26870228912013071000000) .
24. Remove the oil pump. Refer to «REMOVAL»(ref-565171-S26858540982013071000000) .

1. Install the oil pump. Refer to «INSTALLATION»(ref-565171-S12020508322013071000000) .
2. Install the oil pump chain cover. Refer to «INSTALLATION»(ref-565171-S36729195222013071000000) .
3. Install the front differential assembly. Refer to «INSTALLATION»(ref-565171-S28249610162013071000000) .
4. Install the drive pinion shaft assembly. Refer to «INSTALLATION»(ref-565171-S23415410342013071000000) .
5. Install the forward clutch assembly. Refer to «INSTALLATION»(ref-565171-S19401841212013071000000) .
6. Install the reverse brake assembly. Refer to «INSTALLATION»(ref-565171-S27892486382013071000000) .
7. Install the primary pulley, secondary pulley and variator chain. Refer to «INSTALLATION»(ref-565171-S18141182462013071000000) .
8. Install the reduction drive gear. Refer to «INSTALLATION»(ref-565171-S10677884572013071000000) .
9. Install the transmission case. Refer to «INSTALLATION»(ref-565171-S17278631832013071000000) .
10. Install the transmission control device. Refer to «INSTALLATION»(ref-565171-S27061479222013071000000) .
11. Install the oil strainer and oil pan. Refer to «INSTALLATION»(ref-565171-S13637756932013071000000) .
12. Install the reduction driven gear assembly. Refer to «INSTALLATION»(ref-565171-S38195132452013071000000) .
13. Install the transfer driven gear assembly. Refer to «INSTALLATION»(ref-565171-S12902225502013071000000) .
14. Install the transfer clutch assembly. Refer to «INSTALLATION»(ref-565171-S41489659632013071000000) .
15. Install the parking pawl. Refer to «INSTALLATION»(ref-565171-S09501619832013071000000) .
16. Install the extension case. Refer to «INSTALLATION»(ref-565171-S29449905692013071000000) .
17. Install the inhibitor switch. Refer to «INSTALLATION»(ref-565171-S42170851092013071000000) .
18. Install the secondary speed sensor. Refer to «INSTALLATION»(ref-565171-S37027063852013071000000) .
19. Install the primary speed sensor. Refer to «INSTALLATION»(ref-565171-S13932683402013071000000) .
20. Install the turbine speed sensor. Refer to «INSTALLATION»(ref-565171-S00757293952013071000000) .
21. Install the transmission harness. Refer to «INSTALLATION»(ref-565171-S16701987602013071000000) .
22. Install the control valve body. Refer to «INSTALLATION»(ref-565171-S04085919832013071000000) .
23. Install the air breather hose. Refer to «INSTALLATION»(ref-565171-S10481716132013071000000) .
24. Install the transmission assembly to the vehicle. Refer to «INSTALLATION»(ref-565171-S34027850992013071000000) .

Scheme 565

1. Remove the transmission hanger and transmission radio ground cord, if mounted.
2. Remove the filler plug, oil drain plug and overflow drain plug. Refer to «REPLACEMENT»(ref-565171-S02213794792013071000000) .
3. Remove all plugs.

Scheme 566

1. Install the oil drain plug. Tightening torque: 70 N.m (7.1 kgf-m, 51.6 ft-lb)
2. Install the overflow drain plug. NOTE: Overflow plug of differential gear oil is temporarily attached.
3. Install all plugs. NOTE: Use new O-rings. Tightening torque: T1: 25 N.m (2.5 kgf-m, 18.4 ft-lb) T2: 25.5 N.m (2.6 kgf-m, 18.8 ft-lb)
4. Install the transmission hanger and transmission radio ground cord. Tightening torque: 41 N.m (4.2 kgf-m, 30.2 ft-lb)