Transmission Control Systems: Removal & Installation Subaru Outback BR рестайлинг

INSTALLATION

Install in the reverse order of removal.

Note. Insert the solenoid unit terminals to the harness connector.

Scheme 677

REMOVAL

Scheme 678

Scheme 679

Scheme 680

Scheme 681

Scheme 682

Scheme 683

Scheme 684

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Scheme 690

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Scheme 693

1. Disconnect the ground cable from battery.
2. Remove the air intake duct. Refer to «REMOVAL»(ref-565164-S20404975892013071000000) .
3. Remove the ten clips and remove the grille bracket.
4. Remove the radiator sub fan and fan motor. Refer to «REMOVAL»(ref-565166-S17253119262013071000000) .
5. Remove the air intake boot assembly. Refer to «REMOVAL»(ref-565164-S05274062402013071000000) .
6. Remove the throttle body. Refer to «REMOVAL»(ref-565162-S04190599522013071000000) .
7. Remove the bolt and disconnect the engine harness connector.
8. Lift up the vehicle.
9. Remove the center exhaust pipe. Refer to «REMOVAL»(ref-565184-S03793321452013071000000) .
10. Remove the heat shield cover.
11. Lower the vehicle.
12. Remove the nuts from left and right transmission mounting brackets.
13. Set the ST1 and ST2 to vehicle. ST1 99099AJ000 ENGINE HANGER ST2 99099AJ010 CHAIN BALANCER CAUTION: Set so that the chain sling does not hit the engine parts. Set the arms of ST (ENGINE HANGER) at the locations shown in the figure.
14. Lift the engine slightly and remove the engine mounting bolts.
15. Remove the engine mounting nut and bolt to remove the engine mounting.
16. Temporarily attach ST by using two bolts. ST 41099AJ130 SPECIAL TOOL FB
17. Lift up the engine unit high enough to install the bolt and nut to vehicle. CAUTION: Do not lift up higher than enough level to install the ST to avoid damage to the hoses and pipes inside the engine room. NOTE: If it is difficult to pull out the stud bolt from transmission mounting bracket, slightly shake the engine unit while lifting up.
18. Tighten the mounting bolts on the engine side. Tightening torque: 25 N.m (2.5 kgf-m, 18.4 ft-lb)
19. Rotate the handle of the ST (ENGINE HANGER) to loosen the sling chain.
20. Lift up the vehicle.
21. Set the transmission jack to the transmission.
22. Remove the clamp cable and take out the MT gear select cable from the clamp.
23. Remove the mounting bolts from the front crossmember and rear crossmember, and lower the transmission. CAUTION: When lowering the transmission, make sure that the transmission jack does not come off from the transmission.
24. Insert a spanner between the selector lever COMPL and the MT gear select cable and remove the MT gear select cable by raising the handle. NOTE: Use a spanner with 11 to 13 in size. The thickness of the spanner must not exceed 6 mm (0.2 in).
25. Remove the MT gear select cable and select bracket as a single unit from the transmission body.
26. Remove the plate cable assembly.
27. Disconnect the MT gear select cable. CAUTION: Be careful not to deform the cable inner. NOTE: Push the MT gear select cable in the direction of arrow, and remove it.
28. Remove the clamp which holds the MT gear select cable.
29. Pull out the MT gear select cable from the cover cable assembly. CAUTION: Do not bend the MT gear select cable sharply.

Scheme 694

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Scheme 700

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Scheme 704

1. Remove the MT gear select cable from the select bracket. CAUTION: Check for assembling position before removing the MT gear select cable from the select bracket.
2. Set to the new MT gear select cable to the select bracket and secure it with the clamp. CAUTION: Be careful not to mistake the MT gear select cable installing direction.
3. Install the MT gear select cable and select bracket as a single unit to the transmission body. Tightening torque: 18 N.m (1.8 kgf-m, 13.3 ft-lb)
4. Install the MT gear select cable to the select lever COMPL.
5. Measure the exposed length (a) of MT gear select cable. If out of specification, adjust the MT gear select cable. Refer to «ADJUSTMENT»(ref-565197-S36200362052013071000000) . Exposed length (a) of MT gear select cable: Specification: 11 mm (0.4 in)
6. Connect the MT gear select cable.
7. Install the plate cable assembly. Tightening torque: 7.5 N.m (0.8 kgf-m, 5.5 ft-lb)
8. Insert the MT gear select cable into clamp cable, and install to the transmission. Tightening torque: 18 N.m (1.8 kgf-m, 13.3 ft-lb)
9. Raise the transmission jack, install the front crossmember and rear crossmember. Tightening torque: T1: 75 N.m (7.6 kgf-m, 55.3 ft-lb) T2: 140 N.m (14.3 kgf-m, 103.3 ft-lb)
10. Rotate the handle of ST (ENGINE HANGER) to apply tension to the sling chain.
11. Take out the transmission jack.
12. Install the heat shield cover. Tightening torque: 18 N.m (1.8 kgf-m, 13.3 ft-lb)
13. Install the center exhaust pipe. Refer to «INSTALLATION»(ref-565184-S27754215802013071000000) .
14. Lower the vehicle.
15. Rotate the handle of ST (ENGINE HANGER) to lift up the engine slightly.
16. Remove the bolts from ST (SPECIAL TOOL FB).
17. Remove the bolt and nut to remove ST (SPECIAL TOOL FB).
18. Temporarily attach the front engine mounting with bolts.
19. Install the bolt and nut to the front engine mounting.
20. Tighten the bolts and nuts of front engine mounting. Tightening torque: T1: 25 N.m (2.5 kgf-m, 18.4 ft-lb) T2: 45 N.m (4.6 kgf-m, 33.2 ft-lb)
21. Attach the nuts to the left and right transmission mounting brackets. Tightening torque: 45 N.m (4.6 kgf-m, 33.2 ft-lb)
22. Connect the engine harness connectors, and install harness bracket to the engine hanger rear. Tightening torque: 7.5 N.m (0.8 kgf-m, 5.5 ft-lb)
23. Install the throttle body. Refer to «INSTALLATION»(ref-565162-S15875536042013071000000) .
24. Install the air intake boot assembly. Refer to «INSTALLATION»(ref-565164-S07668311112013071000000) .
25. Install the radiator sub fan and fan motor. Refer to «INSTALLATION»(ref-565166-S18925764382013071000000) .
26. Attach the grille bracket.
27. Install the air intake duct. Refer to «INSTALLATION»(ref-565164-S36764007252013071000000) .
28. Connect the battery ground terminal.
29. Adjust the detent of the MT gear shift lever. Refer to «ADJUSTMENT»(ref-565197-S26798096292013071000000) .
30. Make sure the gears can be shifted accurately into each gear.