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Transmission Control Systems: Diagnosis Subaru Outback BR рестайлинг

Automatic Trans 18 illustrations ~718 words

INSPECTION

  1. Inspect the removed parts by comparing with new ones for deformation, damage and wear. Repair or replace if defective.
  2. Inspect the select lever assembly operating condition before assembly. Normal if it operates smoothly.

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Scheme 659

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Scheme 663
Scheme 663

Scheme 664

Scheme 664
Scheme 664
  1. Shift the select lever to "N" range.
  2. Disconnect the ground cable from battery.
  3. Lift up the vehicle.
  4. Remove the front exhaust pipe and rear exhaust pipe. 2.5 L model Refer to «REMOVAL»(ref-565184-S34357625012013071000000) , Front Exhaust Pipe. and «REMOVAL»(ref-565184-S13103619792013071000000) , Rear Exhaust Pipe. 3.6 L model Refer to «REMOVAL»(ref-565201-S03342601172013071000000) , Front Exhaust Pipe. and «REMOVAL»(ref-565201-S14922056002013071000000) , Rear Exhaust Pipe.
  5. Remove the heat shield cover.
  6. Remove the snap pin and washer from the shifter arm and remove the select cable from the shifter arm. CVT model AT model
  7. Remove the plate assembly from the transmission case. CVT model AT model
  8. Disconnect the cable from arm assembly.
  9. Raise the claw of clamp to remove the cable from bracket.
  10. Remove the select cable from plate assembly.

Scheme 665

Scheme 665: INSTALLATION
Scheme 665: INSTALLATION

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Scheme 671
  1. Install the select cable to plate assembly. Tightening torque: T: 18 N.m (1.8 kgf-m, 13.3 ft-lb)
  2. Install the select cable to range select lever.
  3. Install the plate assembly to transmission. Tightening torque: T: 25 N.m (2.5 kgf-m, 18.4 ft-lb) CVT model AT model
  4. Install the washer and snap pin to the shifter arm. CVT model AT model
  5. Install new clamp paying attention to the installing direction.
  6. Insert the tip of inner cable into connector hole of select lever, and fix the cable to bracket.
  7. Shift the select lever to the "N" range, and then adjust the select cable position. Refer to «ADJUSTMENT»(ref-565197-S31315338362013071000000) .
  8. Install the heat shield cover. Tightening torque: 18 N.m (1.8 kgf-m, 13.3 ft-lb)
  9. Install the front exhaust pipe and rear exhaust pipe. 2.5 L model Refer to «INSTALLATION»(ref-565184-S21488111002013071000000) , Front Exhaust Pipe. and «INSTALLATION»(ref-565184-S10239718472013071000000) , Rear Exhaust Pipe. 3.6 L model Refer to «INSTALLATION»(ref-565201-S28862029152013071000000) , Front Exhaust Pipe. and «INSTALLATION»(ref-565201-S00442187542013071000000) , Rear Exhaust Pipe.

Check the removed cable and replace or adjust if damaged, rusty or malfunctioning.

  1. Check that the inner cable moves smoothly without drag.
  2. Check the inner cable for damage and rust.
  3. Check the outer cable for damage, bends and cracks.
  4. Check the boot for damage, cracks and deterioration.
  5. Shift the select lever from "P" range to "D" range. Check the existence of feel to contact the detents in each range. If the detents cannot be felt or the position pointer is improperly aligned, adjust the cable.
  6. Check that the starter motor rotates when the select lever is set to "P" or "N" range.
  7. Check the back-up light illumination when the select lever is in "R" range.
  8. Check the shift lock operation when the select lever is in "P" range.

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Scheme 673

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Scheme 674
  1. Shift the select lever to "N" range.
  2. Lift up the vehicle.
  3. Remove the front exhaust pipe and rear exhaust pipe. 2.5 L model Refer to «REMOVAL»(ref-565184-S34357625012013071000000) , Front Exhaust Pipe. and «REMOVAL»(ref-565184-S13103619792013071000000) , Rear Exhaust Pipe. 3.6 L model Refer to «REMOVAL»(ref-565201-S03342601172013071000000) , Front Exhaust Pipe. and «REMOVAL»(ref-565201-S14922056002013071000000) , Rear Exhaust Pipe.
  4. Remove the heat shield cover.
  5. Loosen the nuts on both sides.
  6. Turn the nut B until it lightly touches the connector.
  7. Set a spanner wrench to the nut B so that it does not rotate, and then tighten the nut A. Tightening torque: 7.5 N.m (0.8 kgf-m, 5.5 ft-lb)
  8. After the completion of adjustment, confirm that the select lever operates normally at all ranges.
  9. Install in the reverse order of removal.

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Scheme 675
Scheme 675

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Scheme 676
  1. Remove the AT select lever. Refer to «REMOVAL»(ref-565197-S23805520492013071000000) .
  2. Remove the spacer and gasket. Refer to «DISASSEMBLY»(ref-565197-S28260108262013071000000) .
  3. Using a flat tip screwdriver with a thin tip, remove the harness connector from the plate COMPL.
  4. Raise the claw using a flat tip screwdriver with a thin tip, and remove the solenoid unit from the plate COMPL.
  5. Using a flat tip screwdriver with a thin tip, remove the solenoid unit terminals from the harness connector.
StepCheckYesNo
1 CHECK SOLENOID UNIT. Measure the resistance of solenoid unit connector terminals. Terminals No. 4 - No. 3Is the resistance 27.6 - 30.5 ohms?Go to step 2 .Replace the solenoid unit. Refer to AT SHIFT LOCK SOLENOID AND "P" RANGE SWITCH .
2 CHECK SOLENOID UNIT. Connect the battery to the solenoid unit connector terminals, and then operate the solenoid. Terminals No. 3 (+) - No. 4 (-)Does the solenoid unit operate normally?Go to step 3 .Replace the solenoid unit. Refer to AT SHIFT LOCK SOLENOID AND "P" RANGE SWITCH .
3 CHECK "P" RANGE SWITCH. Shift the select lever to "P" range. Measure the resistance between "P" range switch connector terminals. Terminals No. 1 - No. 2Is the resistance less than 1 ohms?Go to step 4 .Replace the "P" range switch. Refer to AT SHIFT LOCK SOLENOID AND "P" RANGE SWITCH .
4 CHECK "P" RANGE SWITCH. Shift the select lever to other than "P" range. Measure the resistance between "P" range switch connector terminals. Terminals No. 1 - No. 2Is the resistance 1 Mohms or more?Normal operation.Replace the "P" range switch. Refer to AT SHIFT LOCK SOLENOID AND "P" RANGE SWITCH .
  1. Check that exposed length (a) of MT gear select cable is within specification. Exposed length (a) of MT gear select cable: Specification: 11 mm (0.4 in)
  2. If it is not within the specification, perform the adjustment. Refer to «ADJUSTMENT»(ref-565197-S36200362052013071000000) .
SymptomsPossible causeCorrective action
AT select leverStarter does not run.Adjust the select cable and inhibitor switch, or inspect the circuit.
Back-up light does not illuminate.Adjust the select cable and inhibitor switch, or inspect the circuit.
AT shift lock system does not operate normally.Adjust the select cable and inhibitor switch, or inspect the circuit.
Manual mode can not be set.Inspect the mode switch and select lever, or inspect the circuit.
Up-shift is not engaged at manual mode.Check the shift-up switch and circuit.
Down-shift is not engaged at manual mode.Check the shift-down switch and circuit.
MT gear shift lever (6MT)Cannot shift into reverse.Adjust the MT gear select cable.
Shifted to 6th though it shifted to reverse.Adjust or replace the MT gear select cable.
Can shift into reverse when the slider is not pulled up.Adjust or replace the MT gear select cable.
Slider cannot be pulled up or sticks in the pulled-up position.Check the shift link system of the transmission. Replace the MT gear shift lever.

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