Contents Section: Cih Petrol Engine All sections

Technical Data - Crank Drive Opel Senator B

Cih Petrol Engine ~448 words

Crank Drive

Cylinder Grinding and Piston Dimensions - C 26 NE

Piston diameter must be measured at "D".
.P. B8729.tif66tiff;;
Cylinders
Pistons available
SizeCylinder boreCoefficient forPertinent pistonCoefficient on
Æ in mmCylinder boreÆ in mmpiston head
on crankcase
Production188.745 - 88.755588.715 - 88.7255
88.755 - 88.765688.725 - 88.7356
88.765 - 88.775788.735 - 88.7457
288.775 - 88.785888.745 - 88.75504
88.785 - 77.7959988.755 - 88.76505
88.795 - 88.8050088.765 - 88.77506
88.805 - 88.8150188.775 - 88.78507
88.815 - 88.8250288.785 - 88.79508
88.825 - 88.8350388.795 - 88.80509
388.835 - 88.8450488.805 - 88.8158
88.845 - 88.8550588.815 - 88.82599
88.855 - 88.8650688.825 - 88.83500
88.865 - 88.8750788.835 - 88.84501
88.875 - 88.8850888.845 - 88.85502
88.885 - 88.8950988.855 - 88.86503
ServiceOver -89.265 - 89.27589.235 - 89.2457 + 0.5
size89.275 - 89.28589.245 - 89.2558 + 0.5
0.5 mm89.285 - 89.29589.255 - 89.2659 + 0.5
89.295 - 89.30589.265 - 89.2750 + 0.5

Crank Drive

Cylinder bore C 26 NE

Reboring cylinder Permissible oversize to 0.5 mm

(see Parts microfiche)

After reboring cylinders make original coefficient

on crankcase invalid and stamp in new oversize

coefficient.

Bore

Permissible out - of - round in mm 0.005 *

Permissible taper in mm 0.005

* Measure out - of - round at 4 different bore levels

Pistons C 26 NE

Version Operating piston

Clearance For short block engines and cylinder

blocks with complete pistons, piston

clearance is 0.025 to 0.035 mm.

With repairs (oversize), piston clearance of

0.035 to 0.045 mm is permissible, depending

on pistons supplied.

Piston over upper edge of cylinder block 0.2 mm

Piston rings C 26 NE

1st compression ring

Plain compression ring (molybdenum-coated)

Thickness in mm 1.5

Piston ring gap in mm 0.40 to 0.65

2nd compression ring

Scraper ring

Thickness in mm 1.5

Piston ring gap in mm 0.30 to 0.5

Oil scraper ring

Chamfered expanding spring, 1 -piece

Thickness in mm 3

Piston ring gap in mm 0.30 to 0.60

Ring gap offset 180°

Piston pins C 26 NE

Length in mm 65

Æ in mm 22

Type Floating bearing in con-rod

Clearance

In piston in mm 22.004 to 22.010

In con -rod in mm 22.005 to 22.010

Installation Slide seat

Con - rod C 26 NE

Permissible weight variation of con -rod (without pistons and bearing shells) within an engine is 8 g.

As the con - rods have no balancing studs, reworking is not possible.

Replace con -rods in pairs only.

Note:

For each engine, only con -rods belonging to a single group no. may be installed.

The group nos. are located on the bearing cover.

Crankshaft Grinding Dimensions C 26 NE.P. D3139.tif65tiff;;
Crankshaft journalsCon - rod bearing journals allCon - rod
width all
No.
I to VINo. VII
Guide bearing
Æ mmwidth mmÆ mmwidth mmÆ mmmm

Standard size

N= Normal dimension for crankshaft and con -rod bearing58,003
57,98727,512
27,45058,003
57,98725,080
25,00051,990
51,97124,890
24,838
shellsNNN

0.25 mm undersize for Production and Service

A = Crankshaft bearing shells diameter 0.25 mm undersize57,753
57,73727,712
27,65057,753
57,73725,280
25,20051,740
51,72125,090
25,038

* = Bearing shell width for bearing VII, 0.2 mm oversize

A = Diameter of con - rod bearing shells 0.25 mm undersize

0 = Width of con -rods and con - rod beating journals 0.2 mm oversize

apply

A
*

apply

A
O

apply

A
O

Crank Drive (Continued)

Crankshaft Grinding Dimensions C 26 NE.P. D3139.tif65tiff;;
Crankshaft journalsCon - rod bearingCon - rod
No.
I to VINo. VII
Guide bearingsjournals all
width all
Æ mmwidth mmÆ mmwidth mmÆ mmmm

0.5 mm undersize for Service

B = Crankshaft bearing shells diameter 0.5 mm undersize

* = Bearing shell width for bearing VII, 0.4 mm oversize

B= Con -rod bearing shells diameter 0.5 mm undersize57,503

57,487

apply

B27,912

27,850

*57,503

57,487

apply

B_
51,490

51,471

apply

B_

Crank Drive (Continued)

Crankshaft C 26 NE

Crankshaft and con - rod bearing journals

Permissible out - of - round in mm 0.004

Permissible taper in mm 0.012

Radial runout Permissible radial runout of centre

crankshaft bearing journal when installing

shaft in cylinder block:

0.03 mm

Permissible end play in mm 0.04 to 0.16

Permissible main bearing play in mm 0.02 to 0.06

Permissible con -rod bearing play in mm 0.01 to 0.06

Permissible con- rod end play in mm 0.11 to 0.24