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5.7L Hemi V8 Engine: Specifications Dodge Pickup R2500

Mechanical 20 illustrations

ENGINE SPECIFICATIONS

DESCRIPTIONSPECIFICATION
GENERAL SPECIFICATIONS
Engine Type90° V-8 OHV
Bore and Stroke99.5 x 90.9 mm (3.91 x 3.58 in.)
Displacement5.7L (345 c.i.)
Compression Ratio9.6:1
Firing Order1-8-1-3-6-5-7-2
LubricationPressure Feed - Full Flow Filtration
Cooling SystemLiquid Cooled - Forced Circulation
Cylinder BlockCast Iron
Cylinder HeadAluminum
CrankshaftNodular Iron
CamshaftHollow assembled camshaft
PistonsAluminum Alloy w/strut
Connecting RodsPowdered metal
CAMSHAFT
Bearing Journal Diamete
No. 158.2 mm (2.29 in.)
No. 257.8 mm (2.27 in.)
No. 357.4 mm (2.26 in.)
No. 457.0 mm (2.24 in.)
No. 543.633 mm (1.72 in.)
Bearing to Journal Clearance Standard
No. 10.040 - 0.080 mm (.0015-.003 in.)
No. 20.050 - 0.090 mm (0.0019 -.0035 in.)
No. 30.040 - 0.080 mm (.0015 -.003 in.)
No. 40.050 - 0.090 mm (0.0019 -.0035 in.)
No. 50.040 - 0.080 mm (.0015 -.003 in.)
Camshaft End Play0.080 - 0.290 mm (0.0031 - 0.0114 in.)
CONNECTING RODS
Piston Pin bore Diameter23.955 - 23.975 mm (0.9431 - 0.9438 in.)
Side Clearance0.10 - 0.35 mm (0.003 - 0.0137 in.)
CRANKSHAFT
Rod Journal
Diameter53.992 - 54.008 mm (2.125 - 2.126 in.)
Out of Round (Max.)0.005 mm (0.0002 in.)
Taper (Max.)0.003 mm ( 0.0001 in.)
Bearing Clearance0.020 - 0.060 mm (0.0007 - 0.0023 in.)
Main Bearing Journal
Diameter64.988 - 65.012 mm (2.5585 - 2.5595 in.)
Out of Round (Max.)0.005 mm (0.0002 in.)
Taper (Max.)0.003 mm (0.0001 in.)
Bearing Clearance0.023 - 0.051 mm (0.0009 - 0.002 in.)
Crankshaft End Play0.052 - 0.282 mm (0.002 - 0.011 in.)
Service Limit0.282 mm (0.011 in.)
CYLINDER BLOCK
Cylinder Bore
Diameter99.50 - mm (3.917 - in.)
Out of Round (Max.)0.00762 - mm .0003 (in.)
Taper (Max.)0.0127 - mm 0005 ( in.)
Lifter Bore
Diameter21.45 - 21.425 mm (0.8444 - 0.8435 in.)
CYLINDER HEAD AND VALVES
Valve Seat
Angle44.50° - 45.00°
Runout (Max.)0.05 mm (0.0019 in.)
Width (Finish)
Intake1.018 - 1.62 mm (0.0464 - 0.0637 in.)
Exhaust1.48 - 1.92 mm (0.0582 - 0.0755 in.)
Valves
Face Angle45.0° - 45.5°
Head Diameter
Intake50.67 mm - 50.93 mm (1.99 in.) - (2.00 in.)
Exhaust39.27 mm - 39.53 mm (1.54 in.) - (1.55 in.)
Length (Overall)
Intake123.38 - 123.76 mm (4.857 in. - 4.872 in.)
Exhaust120.475-120.855 mm (4.743 in. - 4.758 in.)
Valve Lift (@ zero lash)
Intake12 mm (0.472 in.)
Exhaust11.7 mm (0.460 in.)
Stem Diameter
Intake7.935 - 7.953 mm (0.312 - 0.313 in.)
Exhaust7.905 - 7.925 mm (0.311 - 0.312 in.)
Guide Bore7.975 - 8.000 mm (0.313-0.314 on.)
Stem to Guide Clearance
Intake0.022 - 0.065 mm (0.0008 - 0.0025 in.)
Exhaust0.050 - 0.095 mm (0.0019 - 0.0037 in.)
Valve Springs
Spring Tension
Valve closed422 N @ 46.0 mm (95 lbs. @ 1.81 in.)
Valve open@ 33.5 mm
Number of Coils7.4
Installed Height46.0 mm (1.81 in.)
Wire Diameter5.39 x 4.52 mm (0.212 - 0.177 in.)
HYDRAULIC TAPPETS
Body Diameter21.387 - 21.405 mm (0.8420 - 0.8427 in.)
Clearance (to bore)0.020 - 0.063 mm (0.0007 - 0.0024 in.)
Dry Lash3.0 mm (at the valve) (0.1181 in.)
OIL PRESSURE
Curb Idle (Min. (1) )25 kPa ( 4 psi)
@ 3000 rpm170 - 758 kPa( 25 - 110 psi)
OIL PUMP
Clearance over Rotors (Max.).095 mm ( 0.0038 in.)
Outer Rotor to pump body
Clearance (Max.)0.235 mm ( 0.009 in.)
Tip Clearance between Rotors (Max.).150 mm (0.006 in.)
PISTONS
Clearance at Top of Skirt measured at 45.0 mm (1.77 in.) below deck0.0215 - 0.0485 mm (0.0008 - 0.0019 in.)
Land Clearance (Diam.)
Groove #10.6715 - 0.7105 mm (0.0264 - 0.0279 in.)
Groove #2.5455 - .6245 (0.0214 - 0.0245 in.)
Piston Length54.70 - 55.30 mm (2.153 - 2.177 in.)
Piston Ring Groove Width
Groove #11.51 - 1.54 mm (0.0594 - 0.0606 in.)
Groove #21.51 - 1.53 mm (0.0594 - 0.0602 in.)
Groove #33.030 - 3.055 mm (0.1192 - 0.1202 in.)
Weight413 grams (14.56 oz.)
PISTON PINS
Clearance in Piston0.009 - 0.018 mm (0.00035 - 0.00070 in.)
Diameter24.0 - 24.003 mm (0.9448 - 0.9449 in.)
Length69.75 - 70.25 mm (2.74 - 2.76 in.)
PISTON RINGS
Ring Gap Compression Ring (Top)0.23 - 0.38 mm (0.0090 - 0.0149 in.)
Compression Ring (2nd)0.35 - 0.60 mm (0.0137 -0.0236 in.)
Oil Control (Steel Rails)0.15 - 0.66 mm (0.0059 - 0.0259 in.)
Ring Side Clearance
Compression Rings
Top0.02 - 0.068 mm (0.0007 - 0.0026 in.)
2nd0.02 - 0.058 mm (0.0007 - 0.0022 in.)
Ring Width
Compression rings1.472 - 1.490 mm (0.05795 - 0.0586 in.)
Oil Ring (Steel Rails) & Max.0.447 - 0.473 mm (0.0175 - 0.0186 in.)
VALVE TIMING
Exhaust Valve
Closes (ATDC)27°
Opens (BTDC)233°
Intake Valve
Closes (ATDC)253°
Opens (BTDC)
Valve Overlap34°
(1) If oil pressure is zero at curb idle, DO NOT RUN ENGINE.
(1)If oil pressure is zero at curb idle, DO NOT RUN ENGINE.

5.7L Engine Specifications

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Engine Oil Specification

CAUTIONDo not use non-detergent or straight mineral oil when adding or changing crankcase lubricant. Engine failure can result