Contents Wiring diagrams Section: Mechanical All sections

3.7L V6 Engine: Specifications Dodge Pickup R2500

Mechanical 30 illustrations

ENGINE SPECIFICATIONS

DESCRIPTIONSPECIFICATION
Engine Type90° SOHC V-6 12-Valve
Displacement3.7 Liters / 3700 cc 226 ( Cubic Inches)
Bore93.0 mm (3.66 in.)
Stroke90.8 mm (3.40 in.)
Compression Ratio9.1:1
Horsepower210 BHP@ 5200 RPM
Torque225 LB-FT @ 4200 RPM
Lead Cylinder#1 Left Bank
Firing Order1 - 6 - 5 - 4 - 3 - 2
CYLINDER BLOCK
Cylinder BlockCast Iron
Bore Diameter93.0 ± .0075 mm (3.6619 ± 0.0003 in.)
Out of Round (MAX)0.076 mm (0.003 in.)
Taper (MAX)0.051 mm (0.002 in.)
PISTONS
MaterialAluminum Alloy
Diameter92.975 mm (3.6605 in.)
Weight367.5 grams (12.96 oz)
Ring Groove Diameter
No. 183.73 - 83.13 mm (3.296 - 3.273 in.)
No. 282.833 - 83.033 mm (3.261 - 3.310 in.)
No. 383.88 - 84.08 mm (3.302 - 3.310 in.)
PISTON PINS
TypeFloating
Clearance In Piston0.006 - 0.015 mm (0.0002 - 0.0005 in.)
Diameter24.017-24.020 mm (0.9455 - 0.9456 in.)
PISTON RINGS
Ring Gap
Top Compression Ring0.20 - 0.36 mm (0.0079 - 0.0142 in.)
Second Compression Ring0.37 - 0.63 mm (0.0146 - 0.0249 in.)
Oil Control (Steel Rails)0.25 - 0.76 mm (0.0099 - 0.30 in.)
Side Clearance
Top Compression Ring.051 - .094 mm (0.0020 - 0.0037 in.)
Second Compression Ring0.040 - 0.080 mm (0.0016-0.0031 in.)
Oil Ring (Steel Ring).019 - .229 mm (.0007 - .0091 in.)
Ring Width
Top Compression Ring1.472 - 1.490 mm (0.057 - 0.058 in.)
Second Compression Ring1.472 - 1.490 mm (0.057 - 0.058 in.)
Oil Ring (Steel Rails)0.445 - 0.470 mm (0.017-0.018 in.)
CONNECTING RODS
Bearing Clearance0.015 - 0.055 mm (0.0006 - 0.0022 in.)
Side Clearance0.10 - 0.35 mm (0.004 - 0.0138 in.)
Piston Pin Clearance.015 - .028 mm (0.0006 - 0.0011 in.)
Bearing Bore Out of Round (MAX)0.004 mm (0.0002 in.)
Total Weight (Less Bearing)612 grams (21.588 ounces)
CRANKSHAFT
Main Bearing Journal
Diameter63.488 - 63.512 mm (2.4996 - 2.5005 in.)
Bearing Clearance0.002 - 0.034 mm
Out of Round (MAX)0.005 mm (0.0002 in.)
Taper (MAX)0.006 mm (0.0004 in.)
End Play0.052 - 0.282 mm (0.0021 - 0.0112 in.)
End Play (MAX)0.282 mm (0.0112 in)
Connecting Rod Journal
Diameter57.908 - 57.892 mm
Bearing Clearance0.015 - 0.055 mm
Out of Round (MAX)0.005 mm (0.0002 in.)
Taper (MAX)0.006 mm (0.0002 in.)
CAMSHAFT
Bore Diameter26.02 - 26.04 mm
(1.0245 - 1.0252 in.)
Bearing Journal Diameter25.975 - 25.995 mm (1.0227 - 1.0235 in.)
Bearing Clearance0.025 - 0.065 mm (0.001 - 0.0026 in.)
Bearing Clearance (MAX)0.065 mm (0.0026 in.)
End Play.075 - .200 mm (0.003 - 0.0079 in.)
End Play (MAX).200 mm (0.0079 in.)
VALVE TIMING
Intake
Opens (ATDC)0.0°
Closes (ATDC)236°
Duration236°
Exhaust
Opens (BTDC)233°
Closes (ATDC)17°
Duration250°
Valve Overlap17°
VALVES
Face Angle45° - 45.5°
Head Diameter
Intake48.52 - 48.78 mm (1.9103 - 1.9205 in.)
Exhaust36.87 - 37.13 mm 1.4516 - 1.4618 in.)
Length (Overall)
Intake113.45 - 114.21 mm (4.4666 - 4.4965)
Exhaust114.92 - 115.68 mm (4.5244 - 4.5543 in.)
Stem Diameter
Intake6.931 - 6.957 mm (0.2729 - 0.2739 in.)
Exhaust6.902 - 6.928 mm (0.2717 - 0.2728 in.)
Stem - to - Guide Clearance
Intake0.018 - 0.069 mm (0.0008 - 0.0028 in.)
Exhaust0.047 - 0.098 mm (0.0019 - 0.0039 in.)
Max. Allowable Stem - to - Guide Clearance (Rocking Method)
Intake0.069 mm (0.0028 in.)
Exhaust0.098 mm (0.0039 in.)
Valve Lift (Zero Lash)
Intake12.00 mm (0.472 in.)
Exhaust10.90 mm (0.4292 in.)
VALVE SPRING
Free Length (Approx)
Intake48.92 mm (1.9260 in.)
Exhaust49.81 mm (1.9610 in.)
Spring Force (Valve Closed)
Intake361.0 - 390.0 N@ 40.12 mm (81.15-87.67 lbs. @ 1.5795 in.)
Exhaust390.0 - 430.0 N @ 40.12 mm (87.67 - 96.66 lbs. @ 1.5795 in.)
Spring Force (Valve Open)
Intake984.0 - 1040.0 N @ 28.12 mm 221.2 - 233.8 lbs. @ 1.107 in.)
Exhaust965.0- 1055.0 N @ 28.12 mm 216.9 - 237.1 lbs. @ 1.107 in.)
Number of Coils
Intake7.30
Exhaust7.45
Wire Diameter
Intake and Exhaust4.77 x 3.80 mm (0.1878 - 0.1496 in.)
Installed Height (Spring Seat to Bottom of Retainer) Nominal
Intake40.12 mm (1.579 in.)
Exhaust40.12 mm (1.579 in.)
CYLINDER HEAD
Gasket Thickness (Compressed)0.7 mm (0.0276 in.)
Valve Seat Angle44.5° - 45.0°
Valve Seat Runout (MAX)0.051 mm (0.002 in.)
Valve Seat Width
Intake1.75 - 2.36 mm (0.0698 - 0.0928 in.)
Exhaust1.71 - 2.32 mm (0.0673 - 0.0911 in.)
Guide Bore Diameter (Std.)6.975 - 7.00 mm (0.2747 - 0.2756 in.)
Cylinder Head Warpage (Flatness)0.0508 mm (0.002 in.)
OIL PUMP
Clearance Over Rotors/End Face (MAX)0.095 mm (0.0038 in.)
Cover Out - of - Flat (MAX)0.025 mm (0.001 in.)
Inner and Outer Rotor Thickness12.02 mm (0.4731 in.)
Outer Rotor to pocket (Diametral) clearance (MAX).235 mm (.0093 in.)
Outer Rotor Diameter (MIN)85.925 mm (0.400 in.)
Tip Clearance Between Rotors (MAX)0.150 mm (0.006 in.)
OIL PRESSURE
At Curb Idle Speed (MIN) (1)25 kPa (4 psi)
@ 3000 rpm170 - 758 kPa(25 - 110 psi)
CAUTION: (1) If pressure is zero at curb idle, DO NOT run engine at 3000 rpm.
CAUTION
(1) If pressure is zero at curb idle, DO NOT run engine at 3000 rpm.
(1)If pressure is zero at curb idle, DO NOT run engine at 3000 rpm.

3.7L Engine Specifications

TORQUE SPECIFICATIONS

DESCRIPTIONN.mFt. Lbs.In. Lbs.
Camshaft Non - Oiled Sprocket Bolt12290
Bearing Cap Bolts11100
Counterbalance shaft retaining bolt28250
Timing Chain Cover-Bolts5843
Connecting Rod Cap-Bolts2720
PLUS 90° TURN
Bed Plate-BoltsRefer To Procedure
Cylinder Head BoltsRefer To Procedure
Cylinder Head Cover-Bolts12105
Exhaust Manifold-Bolts2518
Exhaust Manifold Heat Shield-Nuts872
Then loosen 45°
Flexplate-Bolts9570
Engine Mount Bracket to Block-Bolts6145
Rear Mount to Transmission-Bolts4634
Generator Mounting-Bolts M10 Bolts5440
Generator Mounting-Bolts M8 Bolts28250
Intake Manifold-Bolts12105
Refer to Procedure for Tightening Sequence
Oil Pan-Bolts15130
Oil Pan-Drain Plug3425
Oil Pump-Bolts28250
Oil Pump Cover-Bolts12105
Oil Pickup Tube-Bolt and Nut28250
Oil Dipstick Tube to Engine Block-Bolt15130
Oil Fill Tube-Bolts12105
Timing Chain Guide-Bolts28250
Timing Chain Tensioner Arm28250
Hydraulic Tensioner-Bolts28250
Timing Chain Primary Tensioner-Bolts28250
Timing Drive Idler Sprocket-Bolt3425
Thermostat Housing-Bolts12105
Water Pump-Bolts5843

3.7L ENGINE TORQUE SPECIFICATIONS

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ENGINE OIL SPECIFICATION

CAUTIONDo not use non-detergent or straight mineral oil when adding or changing crankcase lubricant. Engine failure can result