Contents Wiring diagrams Section: Front section All sections

Replacement: windscreen pillar insert Citroen Jumpy II

Front section ~198 words

WarningObserve the safety and cleanliness recommendations

WarningDepending on the operation to be carried out, observe the instructions for chocking up the vehicle

WarningDeactivate the pneumatic suspension before lifting the vehicle (2 or 4 post lift, workshop jack or customer's jack)

WarningAll of the stripped surfaces must be protected by means of the approved electrolytic rezincing process

WarningThe number of spot welds necessary for the assembly of a new part must be identical to the number of spot welds fixing the original part

Additional operations

Disconnect the battery

Replacement

  • Front pillar assembly
  • Short roof
  • Centre pillar assembly

Release the wiring harnesses

Protect the interior of the passenger compartment

Identification of the replacement parts

referencedesignationthicknessnature/classification
(1)windscreen pillar insert1,17 mmhigh strength (*)

Cutting out

Cut out the spot welds

Remove the windscreen pillar insert

Bodywork cleaning and preparation

Prepare the mating edges and protect them using a weldable primer

Adjustment

Fit

  • The screen pillar web
  • The front pillar
  • The centre pillar

Check the fit

Remove

  • The centre pillar
  • The front pillar

Welding

Weld with electric spot welds

  • Side panel
  • Passenger compartment side strengtheners and inner panels

Reinitialisation

Carry out the additional operations

WarningPerform the operations to be carried out following reconnection of the battery