Contents Wiring diagrams Section: Front section All sections

Removing - refitting: windscreen Citroen Jumpy II

Front section ~688 words

WarningObserve the safety and cleanliness recommendations

Tooling

toolReferencedesignation
[1375]protectors

Presentation

  • Glazing tools
  • Glazing consumables

Preliminary operations

Remove

  • The scuttle grille
  • The rain/sunlight bi-sensor
  • The screen pillar trim pads
  • The bonnet hinge trim

Removing

WarningGloves and protective goggles must be worn for the following operations

Position the adhesive strips (1)

Cut the adhesive tape (1) (at "a")

Pass the awl [1354-C] through the bead of adhesive, from the inside towards the outside

Attach the cutting wire [1354-E] in the handle [1354-C]

Pass the cutting wire [1354-E] inside the vehicle

Leave a sufficient length to permit fixing on the winder device with roller [1354-AZ]

Pass the cutting wire [1354-E] under the windscreen seal over the entire periphery (following "b")

Open the bonnet

Fix the cutting wire [1354-E] using the bonnet hinge bolt (2)

WarningProtect the dashboard; using protectors [1375]

WarningWhen pulling the cutting wire [1354-E] taut, check that the wire is positioned correctly under the windscreen

Fix the end of the cutting wire [1354-E] to the roller guide device [1354-AZ]

Start cutting the adhesive sealing strip at the upper part of the windscreen

NoteIf the slightest resistance is felt during cutting, slacken the cutting wire [1354-E]

Assist the cutting wire [1354-E] in passing the obstacle (support shims, excessive thickness of the bead of adhesive or join between panels)

Move the tools [1354-AZ] and [1354-BZ]; following the progress of the cutting of the adhesive sealing strip

Continue cutting until the cutting wire [1354-E] is no longer guided by the guide roller [1354-BZ], remove the guide roller [1354-BZ] and complete the cut

NoteFor the following operation, 2 operators are necessary

Remove the windscreen (3); using the double hinged suction cups [KIT1-VENT]

Refitting

Preparing the windscreen

1st case: re-use of the windscreen glass

Fit the electric knife [FEIN-400E] with the blade N°146

Remove the sealing adhesive strip

Dedust with a clean cloth

Apply the primer on the zones made bare

Leave to dry for 10 minutes

2nd case: fitting new windscreen glass

Degrease the edge of the windscreen

Apply the glass primer provided in the bonding kit part number A3

Leave to dry for 10 minutes

NoteApply the primer on the zones made bare

Preparing the windscreen flange

1st case: on residue sealant

Fit the electric cutter [FEIN-400E] with blade N°146

Remove the sealing adhesive strip

Dedust with a clean cloth

2nd case: new component

Degrease the aperture

Apply the metal primer provided in the bonding kit part number A3

Leave to dry for 10 minutes

Applying the adhesive

Position the shims (4)

"X" = 8 mm

"Z" = 12 mm

Cut the nozzle in triangular section to obtain a bead of sealing adhesive "X" wide and "Z" deep

1st case: reusing the windscreen

Apply a bead of sealing adhesive to the periphery of the windscreen (3) (at "c")

WarningUse of the two part product: the time for fitting the window on the vehicle and the start of extrusion of the sealing adhesive is 5 minutes

Refit the windscreen

  • Using the double hinged suction cups [KIT1-VENT]
  • Using adhesive tapes (1)

Check the fits and clearances of the windscreen

Press gently on the edges of the windscreen (3)

Clean the windscreen and its surround

2nd case: fitting a new screen (3)

Test fit the windscreen (3)

Position strips of adhesive tape (1) and cut them (at "a")

Remove the windscreen (3)

Apply a bead of sealing adhesive to the periphery of the windscreen (3) (at "c")

WarningUse of the two part product: the time for fitting the window on the vehicle and the start of extrusion of the sealing adhesive is 5 minutes

Refit the windscreen

  • Using the double hinged suction cups [KIT1-VENT]
  • Using adhesive tapes (1)

Check the fits and clearances of the windscreen

Press gently on the edges of the windscreen (3)

Clean the windscreen and its surround

WarningObserve the vehicle immobilisation time following fitting of the windscreen recommended by the suppliers of the products used

Continue the fitting operations in the reverse order to the removal operations

Check that the electrical equipment is working correctly

Check the sealing of the windscreen (3)

Clean the windscreen (3) and its surround