Manual sections
Wiring diagrams- Battery
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- Bodywork
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- Confort
- Connector pinouts
- Current generation
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- Driver information
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- Electrical harnesses
- Engine
- Equipment
- Front anti -roll bar
- Front axle
- Front doors
- Front seats
- Front section
- Front springs
- Gearbox assembly
- General points
- General points about the vehicle
- Instrument panel
- Instruments and controls
- Lighting - signalling
- Mechanical
- Noises and vibrations
- Other
- Panel on dashboard
- Power unit
- Pre-heating
- Protections and doors
- Re-assembling
- Rear axle
- Rear door windows
- Rear seats
- Rear section
- Rear shock absorbers
- Rear springs
- Roof panel
- Side structure
- Starting
- Steering
- Suspension
- Towbar
- Transmission
- Washing and wiping
Repair manual
Engine Citroen Jumpy II
Step-by-step instructions on "Engine" for Citroen Jumpy II (2007–2012). Pick an article — removal, installation, adjustment and diagnostics with illustrations.
Crankshaft
- Identification - data: under engine (DW10CE, DW10CD, 2.0 HDi 163 FAP)
- Identification - data: under engine (DV6DU, DV6UC)
- Data: pistons, piston rings, the piston shaft (DV6UTED4)
- Data: conrods - connecting rod half shells (DV6UTED4)
- Data: crankshaft - crankshaft bearing shells (DV6UTED4)
- Identification - data: pistons - the piston shaft - piston rings
- Data: conrods (DW10BTED4, DW10UTED4, 2.0 HDi 120 FAP)
- Data: crankshaft - crankshaft half bearing shells (DW10UTED4, 2.0 HDi 120 FAP, DW10BTED4)
- Data: pistons - little ends - piston rings (2.0 HDi 120 FAP, DW10BTED4, DW10UTED4)
- Removing - refitting: ancillary drive belt (EW10A)
- Removing - refitting: engine ring seals (EW10A)
- Removing - refitting: engine ring seals (DV6UC)
- Removing - refitting: ancillary drive belt (DW10CE, DW10CD, 2.0 HDi 163 FAP)
- Removing - refitting: engine ring seals (2.0 HDi 163 FAP, DW10CD, DW10UTED4, DW10BTED4, DW10CE, 2.0 HDi 120 FAP)
- Removing - refitting: engine ring seals (DV6DU)
- Dismantling - refitting: connecting rod/piston assemblies (DV6UTED4)
- Removing - refitting: ancillary drive belt (DW10BTED4, 2.0 HDi 120 FAP, DW10UTED4)
- Removing - refitting: engine ring seals (DV6UTED4)
- Removing - refitting: ancillary drive belt (DV6UC, DV6DU, DV6UTED4)
- Aid to mechanical diagnosis: double damped engine flywheel
Engine block
Cylinder head
- Identification - data: engine top (2.0 HDi 163 FAP, DW10CE, DW10CD)
- Identification - data: engine top (DV6UC, DV6DU)
- Data: cylinder head (DW10BTED4)
- Data: cylinder head bolts - cylinder head tightening (DV6UTED4)
- Data: cylinder head (DV6UTED4)
- Data: valves and valve springs (DV6UTED4)
- Data: valve seats and guides (DV6UTED4)
- Data: Cylinder head seal (DV6UTED4)
- Data: cylinder head gasket (DW10BTED4)
- Data: cylinder head bolts - cylinder head tightening (2.0 HDi 120 FAP, DW10UTED4, DW10BTED4)
- Data: valve seats and guides (2.0 HDi 120 FAP, DW10UTED4, DW10BTED4)
- Data: valves and valve springs (DW10UTED4, DW10BTED4, 2.0 HDi 120 FAP)
- Stripping - re-assembling: cylinder head (DV6UTED4)
- Stripping-assembling: cylinder head (DW10BTED4, DW10UTED4, 2.0 HDi 120 FAP)
- Removing - refitting: cylinder head (on the vehicle) (EW10A)
- Removal - refitting: cylinder head on the vehicle (DV6UC)
- Removing - refitting: cylinder head cover (DV6UC)
- Removing - refitting: Cylinder head (on vehicle) (DW10CD, DW10CE, 2.0 HDi 163 FAP)
- Removing - refitting: cylinder head cover (DV6DU)
- Removal - refitting: cylinder head (on vehicle) (DV6DU)
- Removing - refitting: cylinder head (on the vehicle) (2.0 HDi 120 FAP, DW10BTED4, DW10UTED4)
- Removing - refitting: cylinder head on the vehicle (DV6UTED4)
- Modification: work on diesel injector (DV6TED4 type engine) (DV6UTED4)
- Removing - refitting: inlet air metering unit (DV6UC)
- Removing - refitting: air inlet pipe (DV6UC)
- Removing - refitting: turbo air cooler by-pass unit (DV6UC)
- Removing - refitting: Air inlet manifold (2.0 HDi 163 FAP, DW10CD, DW10CE)
- Removing - refitting: inlet air metering unit (2.0 HDi 163 FAP, DW10CD, DW10CE)
- Removing - refitting: turbo air cooler by-pass unit (DV6DU)
- Removing - refitting: air inlet pipe (DV6DU)
Timing gear
- Data: camshafts (DV6UTED4)
- Data: timing gear (DV6UTED4)
- Data: camshafts (DW10UTED4, DW10BTED4, 2.0 HDi 120 FAP)
- Data: timing gear (DW10BTED4, 2.0 HDi 120 FAP, DW10UTED4)
- Removing - refitting: camshafts (EW10A)
- Removing - refitting: camshaft (DV6UC)
- Removing - refitting: camshaft housing (DV6UC)
- Removal - refitting: Camshaft (DW10CE, 2.0 HDi 163 FAP, DW10CD)
- Removing - refitting: Camshaft (DV6DU)
- Removing - refitting: camshaft housing (DV6DU)
- Removing - refitting: camshafts (DW10UTED4, 2.0 HDi 120 FAP, DW10BTED4)
- Removing - refitting: camshafts (DV6UTED4)
- Removing - refitting: camshaft housing (DV6UTED4)
- Check: setting the valve timing (EW10A)
- Check: setting the valve timing (2.0 HDi 163 FAP, DW10CD, DW10CE)
- Check: setting the valve timing (DV6DU, DV6UC)
- Check: setting the valve timing (2.0 HDi 120 FAP, DW10UTED4, DW10BTED4)
- Check: setting the valve timing (DV6UTED4)
- Removing - refitting: timing belt (EW10A)
- Removing - refitting: timing belt (2.0 HDi 163 FAP, DW10CE, DW10CD)
- Removing - refitting: timing belt (DV6UC, DV6DU)
- Removing - refitting: timing belt (DW10UTED4, 2.0 HDi 120 FAP, DW10BTED4)
- Removing - refitting: timing belt (DV6UTED4)
- Modification: removal of the crankshaft pulley bolt (DW10BTED4, 2.0 HDi 163 FAP, DW10CE, DW10UTED4, DW10CD, 2.0 HDi 120 FAP)
- Help in diagnosis: noises and vibrations - timing gear (2.0 HDi 120 FAP, 2.0 HDi 163 FAP, DW10CE, DW10BTED4, DW10UTED4, DV6UTED4, DW10CD, DV6DU, DV6UC)
Lubrication
- Check: oil pressure (DV6UC)
- Check: oil pressure (DW10CE, 2.0 HDi 163 FAP, DW10CD)
- Check: oil pressure (DV6DM, DV6EM engines all types) (DV6DU)
- Check: oil pressure (EW10A)
- Check: oil pressure (DV6UTED4)
- Check: oil pressure (DW10UTED4, DW10BTED4, 2.0 HDi 120 FAP)
- Removing - refitting: oil pressure sensor (DV6UTED4)
- Removing - refitting: oil level and temperature sensor (DV6UTED4)
- Removing - refitting: oil pressure sensor (DW10UTED4, 2.0 HDi 120 FAP, DW10BTED4)
- Removing - refitting: oil level sensor / the oil temperature (DW10BTED4, 2.0 HDi 120 FAP, DW10UTED4)
- Removing - refitting: oil pressure sensor (DW10CD, 2.0 HDi 163 FAP, DW10CE)
- Removing - refitting: oil separator (DW10CD, DW10CE)
- Removing - refitting: engine oil temperature and level sensor (DV6UC)
- Removing - refitting: Engine oil temperature and level sensor (DW10CE, DW10CD, 2.0 HDi 163 FAP)
- Removing - refitting: oil pump (2.0 HDi 163 FAP, DW10CE, DW10CD)
- Removing - refitting: oil filter support (DW10CE, DW10CD)
- Removing - refitting: oil filter (DW10CE, 2.0 HDi 163 FAP, DW10CD)
- Removing - refitting: oil pressure sensor (DV6DU)
- Removing - refitting: oil level/temperature sensor (DV6DU)
- Removing - refitting: oil pressure sensor (DV6UC)
- Removing - refitting: oil pump (DV6DU, DV6UC, DV6UTED4)
- Removing - refitting: oil filter (DV6UC)
- Removing - refitting: oil pump (DV6UTED4)
- Removing - refitting: oil filter (DV6 M type engine) (DV6DU)
- Removing - refitting: oil filter (DV6TED4 type engine) (DV6UTED4)
- Help in diagnosis: oil pressure (DV6UTED4, DW10UTED4, 2.0 HDi 120 FAP)
Cooling system
- Identification - data: engine cooling system (type EW10A) (EW10A)
- General specifications: dw10uted4 engine cooling system (DW10UTED4, 2.0 HDi 120 FAP)
- General specifications: engine cooling system (type DV6UTED4) (DV6UTED4)
- Removing - refitting: coolant pump (EW10A)
- Removing - refitting: engine cooling radiator (EW10A)
- Removing - refitting: coolant pump (DV6UC)
- Removing - refitting: coolant inlet manifold (DV6UC)
- Removing - refitting: coolant outlet housing (DW10CD, 2.0 HDi 163 FAP, DW10CE)
- Removal - refitting: Coolant pump (2.0 HDi 163 FAP, DW10CD, DW10CE)
- Removing - refitting: engine cooling radiator (DW10CD, DW10CE, 2.0 HDi 163 FAP)
- Removing - refitting: Coolant pump (DV6DU)
- Removing - refitting: coolant inlet manifold (DV6DU)
- Removing - refitting: cooling fan (DV6UC, DV6DU, DW10CE, 2.0 HDi 163 FAP, DW10CD)
- Removing - refitting: coolant outlet housing (DV6DU, DV6UC)
- Removing - refitting: engine cooling radiator (DV6UC, DV6DU)
- Removing - refitting: coolant outlet housing (DW10UTED4, 2.0 HDi 120 FAP, DW10BTED4)
- Removing - refitting: coolant outlet housing temperature sensor (2.0 HDi 120 FAP, DW10BTED4, DW10UTED4)
- Removing - refitting: engine cooling radiator (DW10UTED4, DW10BTED4, 2.0 HDi 120 FAP)
- Removing - refitting: coolant outlet housing temperature sensor (DV6UTED4)
- Removing - refitting: coolant outlet housing (DV6UTED4)
- Removing - refitting: engine cooling radiator (DV6UTED4)
- Removing - refitting: additional heating unit (DV6UTED4, DW10BTED4, DW10UTED4, 2.0 HDi 120 FAP)
- Drain and refill - refilling - bleeding: cooling system (EW10A)
- Drain and refill - refilling - bleeding: cooling system
- Draining - filling - bleeding: cooling system (version with additional heating) (2.0 HDi 120 FAP, DW10CD, DW10CE, DW10UTED4, DV6UTED4, DW10BTED4, DV6DU, DV6UC, 2.0 HDi 163 FAP)
- Table: fault codes - additional heating ECU
Air and fuel supply
- Check: Vacuum circuit (DV6DU, DV6UC)
- Checking: air supply circuit (DW10CE, DW10CD, 2.0 HDi 163 FAP)
- Check: Vacuum circuit (DV6UTED4)
- Check: air supply circuit (DW10BTED4, 2.0 HDi 120 FAP, DW10UTED4)
- Removing - refitting: inlet air metering unit (2.0 HDi 120 FAP, DW10UTED4)
- Removing - refitting: inlet air metering unit (2.0 HDi 120 FAP, DW10BTED4)
- Removing - refitting: fuel tank (EW10A)
- Removing - refitting: fuel pump and gauge assembly (EW10A)
- Removing - refitting: fuel filter (DV6UC)
- Removing - refitting: Fuel filter (DW10CE, DW10CD, 2.0 HDi 163 FAP)
- Removing - refitting: Entire fuel filter with its support (2.0 HDi 163 FAP, DW10CD, DW10CE)
- Removing - refitting: fuel pump-gauge assembly (DW10CE, DW10CD, DV6DU, 2.0 HDi 163 FAP, DV6UC)
- Removing - refitting: fuel tank (DW10CE, DV6UC, DW10CD, 2.0 HDi 163 FAP)
- Removing - refitting: fuel filter (DV6DU)
- Removing - refitting: air filter unit (DV6DU, DV6UC)
- Removing - refitting: Fuel tank (DV6DU)
- Removing - refitting: integrated air intake system (DW10UTED4, 2.0 HDi 120 FAP, DW10BTED4)
- Removing - refitting: fuel filter (DV6UTED4)
- Removing - refitting: integrated air intake system (DV6UTED4)
- Removing - refitting: filter element (DW10UTED4, 2.0 HDi 120 FAP, DW10BTED4)
- Removing - refitting: fuel filter (DW10BTED4, 2.0 HDi 120 FAP, DW10UTED4)
- Removing - refitting: inlet air metering unit (DV6UTED4)
- Removing - refitting: fuel pump and gauge assembly (DV6UTED4, DW10BTED4, DW10UTED4, 2.0 HDi 120 FAP)
- Removing - refitting: fuel tank (DV6UTED4, 2.0 HDi 120 FAP, DW10UTED4, DW10BTED4)
- Check: fuel additive circuit
- Check: additive level (2.0 HDi 163 FAP)
- Checking: pressure of additive pump and sealing of additive injector (2.0 HDi 163 FAP)
- Check: additive level (DV6UC)
- Check: additive level (2.0 HDi 120 FAP, DW10BTED4)
- Removing - refitting: additive tank (DW10CE, 2.0 HDi 163 FAP, DW10CD)
- Removing - refitting: Fuel additive tank (DV6UC)
- Removing - refitting: additive tank (DW10BTED4, 2.0 HDi 120 FAP)
- Removing - refitting: additive injector (2.0 HDi 120 FAP, DW10BTED4)
- Refilling: additive tank (2.0 HDi 163 FAP, DW10CD, DW10CE)
- Refilling: additive tank (EURO 5) (DV6UC)
- Refilling: additive tank (2.0 HDi 120 FAP, DW10BTED4)
- Modification: particle filter additive
- Help in diagnosis: noises and vibrations - Pedal control
Exhaust
- Tightening torques: exhaust system (EW10A)
- Tightening torques: exhaust system (2.0 HDi 163 FAP, DW10CD, DW10CE)
- Tightening torques: exhaust system (DW10CE, DW10CD, 2.0 HDi 163 FAP)
- Tightening torques: exhaust system (DV6UC)
- Tightening torques: exhaust system (DV6DU)
- Identification - data: exhaust system (DV6UTED4)
- General specifications: exhaust system (DW10UTED4)
- Tightening torques: exhaust system (DW10UTED4)
- Tightening torques: exhaust system (DV6UTED4)
- Identification - data: exhaust system (2.0 HDi 120 FAP, DW10BTED4)
- Removing - refitting: exhaust manifold (EW10A)
- Removing - refitting: exhaust system (EW10A)
- Removing - refitting: exhaust manifold (DV6UC)
- Removing - refitting: exhaust manifold and/or pre-catalytic converter (DW10CE, 2.0 HDi 163 FAP, DW10CD)
- Removing - refitting: exhaust system (2.0 HDi 163 FAP, DW10CE, DW10CD)
- Removing - refitting: exhaust manifold (DV6DU)
- Removing - refitting: catalytic converter assembly / particle filter (DV6UC)
- Removing - refitting: exhaust system (DV6DU, DV6UC)
- Removing - refitting: pre-catalyst (DW10BTED4, 2.0 HDi 120 FAP, DW10UTED4)
- Removing - refitting: exhaust system (DW10UTED4)
- Removing - refitting: exhaust system (2.0 HDi 120 FAP, DW10BTED4)
- Removing - refitting: catalytic converter (DV6UTED4)
- Removing - refitting: exhaust manifold (DV6UTED4)
- Removing - refitting: exhaust system (DV6UTED4)
- Modifications: connecting sleeve / intermediate exhaust line
- Removing - refitting: particle filter (2.0 HDi 163 FAP, DW10CD, DW10CE)
- Removal - refitting: exhaust gas pressure sensor pressure take-off (DV6UC)
- Removing - refitting: particle filter (DV6UC)
- Removing - refitting: particle filter (2.0 HDi 120 FAP, DW10BTED4)
- Removing - refitting: exhaust gas pressure sensor pressure take-off (2.0 HDi 120 FAP, DW10BTED4)
- Forced regeneration: particle filter
- Forced regeneration: particle filter (technical note)
Turbocharging
- Check: turbocharger pressure (DV6UC)
- Check: turbocharge pressure (2.0 HDi 163 FAP, DW10CD, DW10CE)
- Checking: turbocharge pressure (DV6DU)
- Check: turbocharger pressure (DV6UTED4)
- Check: turbocharge pressure (DW10BTED4, 2.0 HDi 120 FAP, DW10UTED4)
- Removing - refitting: turbocharger solenoid valve (DV6UTED4)
- Removing - refitting: turbocharger solenoid valve (DW10BTED4, DW10UTED4)
- Removing - refitting: turbocharger wastegate valve (DW10BTED4)
- Removing - refitting: control electrovalves (Turbocharger - inlet air mixer - inlet air cooler - egr) (DW10CE, DW10CD, 2.0 HDi 163 FAP)
- Removing - refitting: turbocharger air cooler (DW10CD, 2.0 HDi 163 FAP, DW10CE)
- Removing - refitting: Turbocharger (2.0 HDi 163 FAP, DW10CE, DW10CD)
- Removing - refitting: turbocharger pressure regulation electrovalve (DV6UC)
- Removing - refitting: turbocharger air cooler (DV6DU, DV6UC)
- Removing - refitting: Turbocharger (DV6UC, DV6DU)
- Removing - refitting: Turbocharger pressure regulation solenoid valve (DV6DU)
- Removing - refitting: turbocharger air cooler (DW10UTED4, 2.0 HDi 120 FAP, DW10BTED4)
- Removing - refitting: turbocharger (DW10UTED4)
- Removing - refitting: turbocharger (DW10UTED4, 2.0 HDi 120 FAP, DW10BTED4)
- Removing - refitting: turbocharger (MHI) (DV6UTED4)
- Removing - refitting: turbocharger air cooler (DV6UTED4)
- Help in diagnosis: noises and vibrations - turbocharging (DV6UC, DV6DU, DW10UTED4, DW10CE, DV6UTED4, 2.0 HDi 163 FAP, DW10CD, 2.0 HDi 120 FAP, DW10BTED4)
Emission control
- Removing - refitting: oxygen sensor (DW10CD, DW10CE, 2.0 HDi 163 FAP)
- Removing - refitting: oxygen sensor (DV6UC)
- Removing - refitting: electrovalve operating the discharge (bypass) circuit of the EGR heat exchanger (DV6UC)
- Removing - refitting: EGR module assembly (DV6UC)
- Check: exhaust gas recirculation circuit (2.0 HDi 163 FAP, DW10CE, DW10CD)
- Check: exhaust gas recirculation circuit (DV6UTED4)
- Check: exhaust gas recirculation circuit (DW10BTED4, 2.0 HDi 120 FAP, DW10UTED4)
- Removing - refitting: exhaust gas differential pressure sensor (DW10CD, DW10CE, 2.0 HDi 163 FAP)
- Removing - refitting: electrically-controlled exhaust gas recycling valve (DV6UC)
- Removing - refitting: exhaust gas temperature sensor (DW10CE, 2.0 HDi 163 FAP, DW10CD)
- Removing - refitting: exhaust gas recycling electrovalve or exchanger (DW10CD, 2.0 HDi 163 FAP, DW10CE)
- Removing - refitting: electrically-controlled exhaust gas recycling valve (DV6DU)
- Removing - refitting: EGR module assembly (DV6DU)
- Removing - refitting: exhaust gas temperature sensor (DV6UC)
- Removal - refitting: exhaust gas pressure sensor (DV6UC)
- Removing - refitting: exhaust gas temperature sensor (2.0 HDi 120 FAP, DW10BTED4)
- Removing - refitting: exhaust gas pressure sensor (2.0 HDi 120 FAP, DW10BTED4)
- Removing - refitting: exhaust gas recycling solenoid valve (DW10UTED4, 2.0 HDi 120 FAP, DW10BTED4)
- Removing - refitting: exhaust gas recycling solenoid valve (DV6UTED4)
- Modification: oxygen sensor
- Help in diagnosis: electric EGR valve DW10B / DW10U SIEMENS engine type (Summary) (DW10BTED4)