Home/Citroen/Jumpy/Citroen Jumpy II (2007-2012)/Repair manual/Engine/Removing - refitting: engine ring seals (EW10A)
Contents Wiring diagrams Section: Engine All sections

Removing - refitting: engine ring seals (EW10A) Citroen Jumpy II

Engine ~384 words
referencedesignationreferencereference
-kit(-).0189C.0189
[1]drift for fitting crankshaft lip seal (timing side)(-).0189.H(-).0189.H
[1a](-).0189.H1(-).0189.H1
[1b](-).0189.H2(-).0189.H2
referencedesignationreferencereference
-kit(-).0189C.0189
[2]drift for fitting crankshaft lip seal (flywheel side)(-).0189.G(-).0189.G
[2a](-).0189.G1(-).0189.G1
[2b](-).0189.G2(-).0189.G2
referencedesignationreferencereference
-kit(-).0189C.0189
[3]tool for locking flywheel(-).0189.C(-).0189.C

Removing

NoteAfter switching off the ignition: wait 15 minutes before disconnecting the battery, to ensure that the initialisations of the various ECUs are memorised

Disconnect the battery

Put the vehicle on a hoist

Crankshaft seal ring (timing side)

Remove

  • The front right wheel
  • The engine cover
  • The protective panel under the engine
  • The front right mud guard
  • The auxiliary equipment drive belt
  • The timing belt

Remove the crankshaft pinion (timing gear side)

Remove the crankshaft seal (1)

Crankshaft seal ring (flywheel side)

Remove

  • The gearbox
  • The clutch mechanism

Fit the tool [3]

NoteTo place the tool [3] line up a blind hole in the engine flywheel with the tool [3]

Remove

  • The screws (3) of the engine flywheel
  • The flywheel (2)
  • The tool [3]

Remove the crankshaft seal (4)

Refitting

Crankshaft seal ring (timing side)

Place the tool [1b] on tool [1a]

Fit: the sealing ring (1) (new); on the tool [1a]

Remove the tool [1b]

WarningWhen fitting, oil the lip of the tool, but do not oil the outer face of the seal (1)

Fit the new sealing ring (1) using the tool [1a] (on cylinder block)

Refit

  • The timing belt
  • The auxiliary equipment drive belt
  • The protective panel under the engine
  • The front right mud guard
  • The front right wheel
  • The engine cover

Crankshaft seal ring (flywheel side)

Place the tool [2b] on tool [2a]

Fit: the sealing ring (4) (new); on the tool [2a]

Remove the tool [2b]

WarningWhen fitting, oil the lip of the tool, but do not oil the outer face of the seal (4)

Fit the new sealing ring (4) using the tool [2a] (on cylinder block)

WarningThe screw holes (3) must be cleaned before refitting the screws (3)

WarningClean the contact surfaces between the crankshaft and the engine flywheel

Fit

  • The flywheel (2)
  • New bolts (3)

Fit the tool [3]

WarningProceed bolt by bolt in the order shown. bring the screws (3) into contact with the flywheel (2)

Tighten to the specified torque (in the order indicated): engine tightening torques

Refit

  • The clutch mechanism
  • The gearbox

WarningAdhere to the tightening torques

WarningAdhere to the tightening torques

Fit the wheels

Reconnect the battery

WarningPerform the operations to be carried out following reconnection of the battery (see the relevant operation)