Contents Wiring diagrams Section: Front section All sections

Replacement: support (engine subframe) Citroen Jumpy II

Front section ~257 words

WarningDepending on the operation to be carried out, observe the instructions for chocking up the vehicle

WarningDeactivate the pneumatic suspension before lifting the vehicle (2 or 4 post lift, workshop jack or customer's jack)

WarningObserve the elementary rules of hygiene and safety (wear a face mask to protect against fumes and vapour - work in a well ventilated space)

WarningAll of the stripped surfaces must be protected by means of the approved electrolytic rezincing process

Additional operations

Disconnect the battery

Remove - refit

  • The front wheel
  • The front splash shield
  • The engine subframe

Release the wiring harnesses

Protect the interior of the passenger compartment

Identification of the replacement parts

referencedesignationthickness (mm)nature/classification
(1)support (engine subframe)2,44ADX (*)

Replacement part preparation

Drill the component using a Ø 10 mm drill bit (for later plug welding)

Preparation of the mating edges and protection with a weldable primer

Cutting out

Cut out the spot welds; using a mill of Ø 8 mm

Remove: the bracket (engine subframe)

Bodywork cleaning and preparation

Prepare the mating edges and protect them using a weldable primer

Adjustment

Position: the bracket (engine subframe)

Check: the position of the engine subframe mounting

Welding

(take capture 03 ae)

Weld with MAG plug welds

Grind the MAG plug welds

Sealing protection

Apply a phosphate-print layer on the zone laid bare

Apply a sealing mastic of type "A1"

Paint then spray into the hollow sections, product index C5, in the repair zone

Reinitialisation

Carry out the additional operations

Reconnect the battery

WarningPerform the operations to be carried out following reconnection of the battery