Contents Wiring diagrams Section: Front section All sections

Replacement: front wheel arch Citroen Jumpy II

Front section ~232 words

WarningDepending on the operation to be carried out, observe the instructions for chocking up the vehicle

WarningDeactivate the pneumatic suspension before lifting the vehicle (2 or 4 post lift, workshop jack or customer's jack)

WarningAll of the stripped surfaces must be protected by means of the approved electrolytic rezincing process

WarningObserve the elementary rules of hygiene and safety (wear a face mask to protect against fumes and vapour - work in a well ventilated space)

Additional operations

Disconnect the battery

Removing - refitting

  • Front wing
  • Front wing bracket
  • Front wing lower rear support
  • Front bumper bracket

Release the wiring harnesses

Identification of the replacement parts

referencedesignationthickness (mm)nature/classification
(1)front wheelarch assembly--
(1a)front wheel arch0,97ADX (*)
(1b)front wheelarch strengthener1,76HLE (**)

Replacement part preparation

Mark then cut out to the diameter 6,5 mm for a later welding with plug welds

Cutting out

Cut out the spot welds

Bodywork cleaning and preparation

Prepare the mating edges and protect them using a weldable primer

Adjustment

Fit the front wheelarch

Check the adjustment of the front wheelarch

Welding

Weld with MAG plug welds

Weld with electric spot welds

  • Front structure
  • Passenger compartment side strengtheners and inner panels

Sealing protection

Apply a phosphate-print layer on the zone laid bare

Apply a sealing mastic of type "A1"

Paint then spray into the hollow sections, product index C5, in the repair zone

Reinitialisation

Carry out the additional operations

WarningPerform the operations to be carried out following reconnection of the battery