Contents Wiring diagrams Section: Front section All sections

Repair: plastic Citroen Jumpy II

Front section ~312 words

WarningObserve the safety and cleanliness recommendations

Tooling

NoteRefer to the tools catalogue

Repair kit for plastics

designationmaterial
PPpolypropylene
PApolyamide
PP-EPDM or P/EEthylene Di-Propylene
ABSacrylonitrile butadiene styrene

Preparing the zone to be repaired

Clean

  • The component to be repaired using a high pressure washer, then dry it
  • The zone to be repaired, on the inside and outside, using the cleaning product; using a clean cloth (see operating instructions)

Wait for the cleaning product to evaporate completely (approx. 5 minutes)

Chamfer the outer edges of the zone to be repaired over 1 to 2 centimetres; using a grinding disc

NotePut the disc to low speed rotation

Smooth the zone to be repaired, inside and outside

Clean the zone to be repaired, on the inside and outside, using the cleaning product; using a clean cloth

Application

WarningWhen applying the primer: do not overload the zone to be repaired

Apply the primer (only a very thin layer) on the zone to be repaired, inside and outside

Leave to dry for 10 minutes at ambient temperature

Prepare the glass fibre stiffener strip, to overlap the repair zone by a wide margin

Apply a layer of resin on the inside face of the repair, of the same dimension as the glass fibre stiffener strip

Position the glass fibre stiffener strip; using a plastic spatula

Apply a layer of resin on the glass fibre stiffener strip; using an applicator gun

Smooth the resin; using a plastic spatula

Apply the resin on the exterior surface; using an applicator gun

NoteLeave a slight over-layer of resin

Smooth the resin; using a plastic spatula

Leave to polymerize; using an infrared lamp (depending on the type of resin used) (see operating instructions)

Finish

NoteRemove any scratches or slight defects

Smooth to remove excess resin, recreating the original form of the component

Apply the finishing mastic over the entire repaired surface; using a plastic spatula

Smooth the finishing mastic

Paint the component