Home/Citroen/Jumpy/Citroen Jumpy II (2007-2012)/Repair manual/Front section/Replacement: windscreen opening inner panel
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Replacement: windscreen opening inner panel Citroen Jumpy II

Front section ~191 words

WarningObserve the safety and cleanliness recommendations

WarningDepending on the operation to be carried out, observe the instructions for chocking up the vehicle

WarningDeactivate the pneumatic suspension before lifting the vehicle (2 or 4 post lift, workshop jack or customer's jack)

WarningAll of the stripped surfaces must be protected by means of the approved electrolytic rezincing process

WarningThe number of spot welds necessary for the assembly of a new part must be identical to the number of spot welds fixing the original part

Additional operations

Disconnect the battery

Replacement

  • Front pillar assembly
  • Short roof

Release the wiring harnesses

Protect the interior of the passenger compartment

Identification of the replacement parts

referencedesignationthicknessnature/classification
(1)windscreen opening inner panel1,17 mmhigh strength (*)

Cutting out

Cut out the spot welds

Cut the weld seams (at "a")

Remove the windscreen pillar inner panel

Bodywork cleaning and preparation

Prepare the mating edges and protect them using a weldable primer

Adjustment

Fit the windscreen pillar insert

Check the fit

Remove the windscreen pillar insert

Welding

Weld with electric spot welds

Weld using MIG weld beads (at "b")

Reinitialisation

Carry out the additional operations

WarningOperations to be carried out following reconnection of the battery