Special tools, testers and auxiliary items required
- Multimeter.
- Wiring diagrams.
Test requirements
- The Motronic Engine Control Module (ECM) J220 fuses OK.
- Fuse S132 OK.
- Fuse S134 OK.
- Fuse S237 OK.
- The Ground (GND) connections at the engine and transmission OK.
- The battery voltage at least 12.5 V.
- The generator OK.
Test procedure
- Perform a preliminary check to verify the customers complaint. Refer to --> «General Diagnosis»(ref-276276-S40851803372008010300000) .
Start diagnosis
- Using a Multimeter , check the following wiring connection for voltage.
| Motronic Engine Control Module (ECM) Power Supply Relay J271 socket | Measure to |
|---|---|
| 1/30 | Engine Ground (GND) |
Specified value: 12.5 V
If the specified value was not obtained
- Check the Motronic Engine Control Module (ECM) Power Supply Relay J271 socket 1/30 to the Battery A for an open circuit or short to Ground (GND).
- Check the electrical harness connectors for damage, corrosion, loose or broken terminals.
- If necessary, repair the wiring connection.
If no malfunctions are found in the wiring
- Using a Multimeter , check the following wiring connection for voltage.
| Motronic Engine Control Module (ECM) Power Supply Relay J271 socket | Measure to |
|---|---|
| 3/86 | Engine Ground (GND) |
Specified value: 12.5 V
If the specified value was not obtained
- Check the Motronic Engine Control Module (ECM) Power Supply Relay J271 socket 3/86 to Battery A (+) for an open circuit or short to Ground (GND).
- Check the electrical harness connectors for damage, corrosion, loose or broken terminals.
- If necessary, repair the wiring connection.
If no malfunctions are found in the wiring
Checking Ground (GND)
If the manufacturers test box is being used. Perform the following step.
- Install the Adapter Cable (121-pin) VAG1598/31. Refer to --> «24 MULTIPORT FUEL INJECTION (MFI)»(ref-276275-S13244009452008010300000)
If the manufacturers test box is not being used. Perform the following step.
- Remove the Motronic Engine Control Module (ECM) J220. Refer to --> «Motronic Engine Control Module (ECM) J220, Replacing»(ref-276276-S39982482672008010300000) .
- Using a Multimeter , check the following wiring connection for resistance.
| Motronic Engine Control Module (ECM) Power Supply Relay J271 socket | Motronic Engine Control Module (ECM) J220 electrical harness connector T121 or test box socket |
|---|---|
| 5/85 | 23 |
Specified value: 1.5 ohms.
If the specified value was not obtained
- Check the Motronic Engine Control Module (ECM) Power Supply Relay J271 socket 5/85 to the Motronic Engine Control Module (ECM) J220 electrical harness connector terminal 23 for an open circuit or a short to Battery (+).
- Check the electrical harness connector for damage, corrosion, loose or broken terminals.
- If necessary, repair the wiring connection.
If no malfunctions are found in the wiring and the voltage supply was OK
- Replace the Motronic Engine Control Module (ECM) Power Supply Relay J271.
- Perform a road test to verify repair.
If the fault does not return
Repair complete, Generate readiness code. Refer to --> Readiness Code .
- End diagnosis.
If the fault does return and no malfunction is detected in the wiring and the voltage supply was OK
- Replace the Motronic Engine Control Module (ECM) J220. Refer to --> «Motronic Engine Control Module (ECM) J220, Replacing»(ref-276276-S39982482672008010300000) .
- Assembly is performed in the reverse of the removal.
Final procedures
After the repair work, the following work steps must be performed in the following sequence
- Check the DTC memory.
- If necessary, erase the DTC memory. Refer to «Diagnostic Mode 04: Reset/Delete Diagnostic Data»(ref-276276-S31279847122008010300000) .
- If the DTC memory was erased, generate readiness code. Refer to «Readiness Code»(ref-276276-S05799074302008010300000) .
End diagnosis.