Special tools, testers and auxiliary items required
- Multimeter.
- Wiring diagram.
Test requirements
- Fuse S132 OK.
- Fuse S134 OK.
- Battery voltage at least 12.5 volts.
- All electrical consumers such as, lights and rear window defroster, switched off.
- Vehicles with automatic transmission, selector lever in position "P" or "N".
- A/C switched off.
- Ground (GND) connections between engine/transmission/chassis OK.
- Ignition switched off.
Start diagnosis
- Using a Multimeter , check the following wiring connection for voltage.
| Fuel Pump (FP) Relay J17 socket | Measure to |
|---|---|
| 17/30 | Engine Ground (GND) |
Specified value: 12.5 V
If the specified value was not obtained
- Check the Fuel Pump (FP) Relay J17 socket 17/30 to the Battery A B (+) terminal for an open circuit or short to Ground (GND).
- Check the electrical harness connectors for damage, corrosion, loose or broken terminals.
- If necessary, repair the wiring connection.
If no malfunctions are found in the wiring
Checking voltage
- Switch the ignition on.
- Using a Multimeter , check the following wiring connection for voltage.
| Fuel Pump (FP) Relay J17 socket | Measure to Ignition/Starter Switch D terminal |
|---|---|
| 22/50 | 1/50 |
| 19/86 | 6/15 |
Specified value: 12.5. Battery voltage.
- Switch the ignition off.
If the specified value was not obtained
- Check for an open circuit or short to Ground (GND).
- Check the electrical harness connector for damage, corrosion, loose or broken terminals.
- If necessary, repair the wiring connection.
If no malfunctions are found in the wiring
Checking Ground (GND)
- Using a Multimeter , check the Fuel Pump (FP) Relay J17 socket 16/Mot to the Motronic Engine Control Module (ECM) J220 electrical harness connector terminal 65 for resistance.
Specified value: 1.5 ohms.
If the specified value was not obtained
- Check the Fuel Pump (FP) Relay J17 socket 16/Mot to the Motronic Engine Control Module (ECM) J220 electrical harness connector terminal 65 for an open circuit or a short to Battery (+).
- Check the electrical harness connector for damage, corrosion, loose or broken terminals.
- If necessary, repair the wiring connection.
If no malfunctions are found in the wiring and the voltage supply was OK
- Replace the Fuel Pump (FP) Relay J17.
- Perform a road test to verify repair.
If the fault does not return
Repair complete, Generate readiness code. Refer to --> Readiness Code .
- End diagnosis.
If the fault does return and no malfunction is detected in the wiring and the voltage supply was OK
- Replace the Motronic Engine Control Module (ECM) J220. Refer to --> «Motronic Engine Control Module (ECM) J220, Replacing»(ref-276276-S39982482672008010300000) .
- Assembly is performed in the reverse of the removal.
Final procedures
After the repair work, the following work steps must be performed in the following sequence
- Check the DTC memory.
- If necessary, erase the DTC memory. Refer to «Diagnostic Mode 04: Reset/Delete Diagnostic Data»(ref-276276-S31279847122008010300000) .
- If the DTC memory was erased, generate readiness code. Refer to «Readiness Code»(ref-276276-S05799074302008010300000) .
End diagnosis.