The following procedure is used to diagnose Ignition Coils with Power Output Stage N70, N127, N291, N292, N323, N324.
Special tools, testers and auxiliary items required
- Multimeter.
- Diode test lamp.
- Wiring diagram.
Test requirements
- The Motronic Engine Control Module (ECM) J220 fuses OK.
- Motronic Engine Control Module (ECM) Power Supply Relay J271 OK.
- Engine Speed (RPM) Sensor G28 OK.
- Camshaft Position (CMP) Sensor G40 OK.
- Battery voltage at least 12.5 volts.
- All electrical consumers such as, lights and rear window defroster, switched off.
- Vehicles with automatic transmission, shift selector lever into position "P" or "N".
- A/C switched off.
- Ground (GND) connections between engine/transmission/chassis OK.
- Ignition switched off.
Test procedure
- Perform a preliminary check to verify the customers complaint. Refer to --> «General Diagnosis»(ref-276276-S40851803372008010300000) .
Start diagnosis
Scheme 58
- Disconnect the Ignition Coils with Power Output Stage electrical harness connectors - 1 through 6 - from the Ignition Coils with Power Output Stage.
Checking voltage supply
- Switch the ignition on.
- Using a Multimeter , check the Ignition Coil electrical harness connector terminals 1 to 4 for voltage.
Specified value: battery voltage.
- Switch the ignition off.
If the specified value was not obtained
- Check the Ignition Coil electrical harness connector terminal 1 to battery (+) connection 1 for an open circuit, short circuit to Battery (+) or Ground (GND).
- Check the electrical harness connector for damage, corrosion, loose or broken terminals.
- If necessary, repair the faulty wiring connection.
If the specified values were obtained
Checking activation
| CAUTION | Do not touch the Ignition Coils connecting parts or adapter cables during the following test. |
- Disable the power supply to the Fuel Injectors by removing Fuse SB6.
- Using a diode test lamp , check the Ignition Coil electrical harness connector terminals 2 to 3 for voltage.
- Operate the starter.
The LED should flicker.
- Switch the ignition off.
If the LED flickers and the voltage was OK
- Replace the faulty Ignition Coils with Power Output Stage. Refer to --> «28 IGNITION/GLOW PLUG SYSTEM»(ref-276275-S36941637062008010300000)
If the LED does not flicker
Checking wiring
If the manufacturers test box is being used. Perform the following step.
- Install the test box VAG1598/31. Refer to --> «24 MULTIPORT FUEL INJECTION (MFI)»(ref-276275-S13244009452008010300000) .
If the manufacturers test box is not being used. Perform the following step.
- Remove the Motronic Engine Control Module (ECM) J220. Refer to --> «Motronic Engine Control Module (ECM) J220, Replacing»(ref-276276-S39982482672008010300000) .
- Using a Multimeter , Check the Ignition Coil electrical harness connector to the Motronic Engine Control Module (ECM) J220 electrical harness connector for resistance.
| Ignition Coils with Power Output Stage electrical harness connector terminal | Motronic Engine Control Module (ECM) J220 electrical harness connector terminal or test box socket |
|---|---|
| N70/4 | 102 |
| N127/4 | 110 |
| N291/4 | 94 |
| N292/4 | 111 |
| N323/4 | 103 |
| N324/4 | 95 |
Specified value: 1.5 ohms Max.
If the specified value was not obtained
- Check the wiring connection for an open circuit, short circuit to Battery (+) or Ground (GND).
- Check the wiring connection for damage, corrosion, loose or broken terminals.
- If necessary, repair the faulty wiring connection.
If the specified values were obtained
- Erase the DTC memory. Refer to --> «Diagnostic Mode 04: Reset/Delete Diagnostic Data»(ref-276276-S31279847122008010300000) .
- Perform a road test to verify repair.
If the DTC does not return
Repair complete, Generate readiness code. Refer to --> Readiness Code .
- End diagnosis.
If the DTC does return and no malfunction is detected in the wiring and the voltage supply was OK
- Replace the Motronic Engine Control Module (ECM) J220. Refer to --> «Motronic Engine Control Module (ECM) J220, Replacing»(ref-276276-S39982482672008010300000) .
- Assembly is performed in the reverse of the removal.
Final procedures
After repair work, the following work steps must be performed in the following sequence
- Check the DTC memory.
- If necessary, erase the DTC memory. Refer to «Diagnostic Mode 04: Reset/Delete Diagnostic Data»(ref-276276-S31279847122008010300000) .
- If the DTC memory was erased, generate readiness code. Refer to «Readiness Code»(ref-276276-S05799074302008010300000) .
End of diagnosis